December 2022 – Page 3 – fertilizer production line

Structure and composition of organic fertilizer granulator

Written by fertilizer production line on December 26th, 2022.

The organic fertilizer granulator consists of several parts. First, it is a collection of devices. Secondly, it is the most important transmission component and also a support device with special technology. Finally, there are conveyor belts and auxiliary wheels. In the future, it is very important to maintain the equipment. The dust on the equipment needs to be cleaned locally to prevent the dust from entering the machine. If the bearing temperature is too high, ginger tea is required, and parts need to be checked regularly to prevent excessive wear. The following is a detailed introduction.

Composition of organic fertilizer granulator

Main part: The most important part of the whole granulator is the main part, which is welded by high-quality medium carbon steel plate. Built in special rubber lining plate or acid resistant stainless steel lining plate, through strict quality control and special process requirements, automatic scar removal and tumor removal are realized, and the traditional scraper device is canceled to achieve the purpose of the machine.
Transmission part: the transmission part of the whole drum granulator is superior to the whole machine. The transmission frame is welded with high-quality channel steel. And passed strict quality and quantity requirements. The main motor and reducer installed on the transmission frame are ISO national inspection free products with reliable quality.
Support part: the whole rotating part of the fuselage is supported by the support, which bears great stress. Therefore, the support part of the machine is welded with medium carbon steel plate and channel steel. Through strict quality control and special process requirements, the machine has achieved its purpose.
Rolling belt: it is fixed on both sides of the machine body to support the whole machine body.
Big gear: it is fixed on the machine body and meshed with the transmission pinion to drive the machine body to work in reverse. It uses high-tech wear-resistant materials, so that the machine has a longer service life.

Reasons for using livestock manure to produce organic fertilizer in agriculture

Written by fertilizer production line on December 26th, 2022.

With the continuous popularization of organic fertilizer, more and more people begin to use organic fertilizer for production and planting. There are many raw materials for producing organic fertilizer, but many double roller granulator use manure to produce organic fertilizer.

The green, ecological and sustainable development of the circular economy of the double roller granulator not only ensures food safety, but also solves the environmental pollution caused by feces. Moisture control of organic fertilizer fermentation: 65% of organic fertilizer fermentation moisture, how to judge the moisture content? Grasp a handful of materials with your hand, you can see the watermark on your finger, but it will not drip, it will fall to the ground and spread. High water content will lead to poor ventilation, slow temperature rise and unpleasant smell. High water content can be obtained by adding straw, sawdust and mushroom residue. When the water content is too low, the fermentation is slow. When the water content is too low, the manure or water separated by the solid-liquid separator can be used to ensure the water content.

Animal manure processing equipment can process animal manure into organic fertilizer in a short time, so it is also called organic fertilizer production equipment. When the equipment system is working, the feces of livestock and ingredients are sent to the mixing mixer according to the specified proportion for mixing and mixing to make it uniform. The mixture is further mixed by the screw conveyor and sent to the host pressurized mixer. The temperature of the mixture in the machine is raised by the pressure friction of the pressurized mixer, killing or inhibiting low-temperature bacteria, killing ascaris eggs and harmful bacteria, and then providing appropriate air and water, Create suitable conditions for thermophilic bacteria fermentation, complete the rapid fermentation, then crush and loosen it through a grinder, and finally send it to the storage yard for stacking to become organic fertilizer.

What is the price of a small cow dung composter

Written by fertilizer production line on December 26th, 2022.

Whether we process cow manure or chicken manure, pig manure or sheep manure, we need organic fertilizer fermentation equipment to process compost raw materials. The cattle dung fermentation compost turning machine has played an important role in the production and processing of organic fertilizer.

How much is the price of cattle manure composting and fermentation dumper? Cattle manure composting fermentation turner adopts four-wheel walking design, which can move forward, backward and turn, and is controlled and driven by one person. During driving, the whole machine straddles on the long strip-shaped fertilizer base which is piled in advance. The rotating cutter shaft mounted under the frame is used to stir, fluffy and move the fertilizer based raw materials. After passing, the new strip-shaped pile is formed.

The compost turner machine can be operated in open field or in workshop shed. Its prices range from tens of thousands to 100000 dollars. We can also use fertilizer granulator to make compost granules for sale in the market.

Noise reduction method of organic fertilizer granulator

Written by fertilizer production line on December 26th, 2022.

There may be a problem with the bearing of a part of thegranulator, which makes the machine work abnormally, the working current fluctuates, and the working current is high.
The annular die is blocked, or part of the die hole is separated from the material. If the annular die gets into foreign matters, the annular die will break away from the circle, the clearance between the roller and the die is too tight, the roller is worn or the roller bearing is damaged and cannot rotate, which will cause the vibration of the granulator.
The alignment of the coupling is unbalanced, the height and height have deviations, thegranulatorhas vibration, and the gear shaft oil seal is easy to be damaged.
The main shaft is not tightened, especially for D or E machines. The looseness of the main shaft will cause axial movement before and after the movement. The roller swings obviously, and the granulator is noisy and difficult to granulate.
The wear of big gear and small gear, or the replacement of single gear, will also produce a lot of noise.
The discharge of materials at the outlet of the conditioning device is uneven, which makes the working current of the granulator fluctuate greatly.
The new ring die must be used to prepare the new drum, and a certain proportion of sand bran must be used for grinding and polishing.
The tail of the hair conditioner is not fixed or fixed, and will not shake.

More and more farmers are looking for ways to produce organic fertilizer as the organic movement continues to grow. While there are many commercial products available, some farmers are choosing to make their own fertilizer using organic production equipment.

There are a few things to keep in mind when using organic fertilizer production equipment. First, it is important to choose the right equipment for your needs. There are a variety of organic fertilizer production systems available, so it is important to select the one that best fits your operation.

Second, it is important to follow the manufacturer’s instructions when using the equipment. This will ensure that you are using the equipment properly and that you are getting the best results.

Finally, it is important to monitor the organic fertilizer production process carefully. This will help you troubleshoot any problems that may arise and make sure that the fertilizer is being produced correctly.

Fermentation function of bio organic fertilizer tipping machine

Written by fertilizer production line on December 26th, 2022.

Composting is a process in which organic matter is continuously degraded and stabilized under certain conditions through the action of microorganisms, and produces a product suitable for land use. Under the action of microorganisms, the organic fertilizer composter will make various organic substances in the composting process difficult to decompose, stable and easy to be absorbed by crops.

Inoculum. Adding microbial agents (microbial agents) to livestock manure can speed up the fermentation of compost. Adding stable fertilizer with good decomposability or compost with 10% – 20% of raw materials can speed up fermentation. During composting, microbial communities are formed in a natural way and participate in the fermentation of organic wastes and the decomposition of humus compounds.

The size of the compost material. With the movement of microorganisms on the surface of organic particles, reducing particle size and increasing surface area will promote microbial activity and accelerate composting. On the other hand, if the raw materials of the chicken manure organic fertilizer plant are too thin, it will hinder the air flow in the pile layer, reduce the amount of oxygen available in the pile layer, and then slow down the activity of microorganisms. Therefore, in order to speed up the fermentation process, it is necessary to minimize the particle size of composting materials on the premise of ensuring air permeability. Livestock manure is a kind of thick paste, which usually requires adding a lot of materials to increase the porosity.

PH is also one of the important factors affecting the growth of microorganisms. Generally speaking, the pH value most suitable for microorganisms is neutral or weakly alkaline. High or low pH makes composting difficult. In addition, pH also affects nitrogen loss, so when pH is higher than 7.0, nitrogen will volatilize in the form of ammonia. However, generally speaking, the pH of livestock manure can meet the requirements of fermentation.

Trouble shooting of bucket elevator in operation of NPK fertilizer production line

Written by fertilizer production line on December 26th, 2022.

Bucket elevator is used as the conveying equipment of organic fertilizer production line and npk blended fertilizer. How to deal with failures in the application process?

1. Aiming at the chain hook fracture problem of bucket elevator, the staff should lengthen the distance of the chain hook wire during maintenance, and add a reinforced base plate at the fixed part of the chain hook when installing the hopper, and weld the two parts together, so as to form a relatively complete chain link. This can not only reduce the occurrence of the chain hook fracture to a great extent, but also improve the safety One step to ensure the strength of the chain hook.

2. In view of the situation of the upper sprocket slipping, before NPK production line work, the relevant staff must check the situation of the sprocket of the elevator, and try to use the anti-skid sprocket as far as possible. The upper sprocket can be processed to form a chain nest shape, which can greatly reduce the occurrence of the sprocket slipping, and the transmission efficiency of the bucket elevator can also be effectively improved .

3. The bucket elevator transports the granules formed by the fertilizer granulator. In view of the situation that the materials stick to the wall in the bucket elevator shell, the shell situation must be fully considered when selecting the conveyor.

Benefits of Organic Fertilizer Granulator Impact of Agriculture on the Environment

Written by fertilizer production line on December 26th, 2022.

Due to the development of China’s manufacturing industry and the constant changes in the level of natural and economic development, people’s traditional organic fertilizer equipment cannot be fully integrated into the standard under the new situation, so we have a stronger method for it. In the face of various practical problems, we carried out relevant scientific research. Later, people found that relatively new methods promoted the development of organic fertilizers on the basis of traditional experience, and greatly improved our environment. Has made great contributions!

Generally, the disc granulator for organic fertilizer is divided into two parts, in which the fermentation part is divided into three types of equipment: premixing equipment, dumper and refining equipment; The organic fertilizer granulator equipment is divided into two mixers – pulverizer – granulator – dryer – cooler – screening machine coater – automatic packer, and the equipment is connected by conveyor or elevator. Auxiliary equipment, baffle dedusting, cyclone dedusting, ink dedusting, induced draft fan and other equipment. In the past, we needed to adapt to the development of nature, which had little impact on our environment. However, with the continuous development of society, this item has also changed. To a certain extent, we have the ability to change nature, but we still passively adapt to long-term changes in climate and geology. What we can remedy is limited.

For a long time, agriculture has been an important industry that affects people’s ecological environment. Excessive deforestation and predatory farming, as well as the use of chemical fertilizers, pesticides, herbicides and fungicides, have led to environmental pollution and destruction of the ecological resource system. All these have caused great harm to our natural environment – global warming.

Maintenance requirements of granulator equipment in organic fertilizer production line

Written by fertilizer production line on December 26th, 2022.

The organic fertilizer production line mainly consists of five parts: raw material warehouse, belt conveyor, crushing, screening and packaging,; It is suitable for small and medium-sized organic fertilizer production process with compact layout, scientific and reasonable layout, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation and convenient maintenance, wide adaptability of raw materials, and suitable for various proportions of organic compound fertilizer, biological organic fertilizer, urban sludge, domestic waste organic fertilizer, etc. The designed annual production capacity is 1-100000 tons.

Maintenance requirements for organic fertilizer granulator

Dust and other objects on the chassis plane of movable equipment shall be removed to avoid the machine. When encountering non fragile materials, the movable bearing cannot move on the underframe, causing serious accidents.
If the bearing oil temperature rises, stop the machine immediately to check and eliminate the cause.
In case of any impact sound of rotating gear during operation, stop the inspection immediately and eliminate it.
The bearing of the bearing crusher bears all the loads of the machine, so good lubrication is closely related to the bearing life. It directly affects the service life and operation rate of the machine, so the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine include rotary bearings, roller bearings, all gears, movable bearings and sliding surfaces.
Newly installed tires are easy to loosen and must be checked frequently.
Pay attention to whether all parts of the machine work normally.
Pay attention to check the wear degree of easily worn parts, and replace worn parts at any time.

Why npk fertilizer production line finally uses packaging machine

Written by fertilizer production line on December 26th, 2022.

Automatic packaging machine is an indispensable production equipment of NPK production line, which improves the efficiency of the whole production process.

Innovation is an important part of the development of automatic fertilizer packaging machine. Although there are many kinds of automatic fertilizer packaging machines, most of them are semi-automatic operation. They only carry out targeted bagging and sewing. The packaging method is relatively single and lack of innovative elements. If we don’t pay attention to the renewal of packaging machine technology, the enterprise will be eliminated in the saturated automatic packaging machine market in the future.

Fertilizer automatic packing machine

Automation and intelligence of mechanical equipment is always the direction of its development. Only by constantly innovating and adapting to the needs of the market, can the packaging industry walk out of a new production road. In addition, the technological innovation and upgrading of fertilizer packaging machinery will become a powerful boost to the development of enterprises, and the fertilizer automatic packaging machine, which starts to develop in the direction of diversification, will change the traditional production mode and will develop rapidly. In the fertilizer production industry, the granules produced by the organic fertilizer granulator machine are quantitatively packed in the flow industry.

Through the continuous use of high technology, the position of the automatic packaging machine in the market is becoming more and more stable, and at the same time, its development is opened. Continuously through the improvement of technology, it not only guarantees the efficiency and quality of product packaging production, but also makes it easier to expand into new markets. , To open a new field of development for it. At present, it has been imitated by many companies, but it is still unable to surpass in terms of corporate image and after-sales service, forming a situation where the packaging machine market is uneven and mixed.

We also need to know that the success of the automatic quantitative packaging machine comes from the perfect application of science and technology, and the automatic packaging machine is fully used in the fertilizer production line. In order to maintain its market position, manufacturers of automatic fertilizer packaging machines must carry out the application of science and technology to the end and continuously improve the independent innovation capabilities of core technical personnel.

Which raw materials are applicable to the double roller press granulator

Written by fertilizer production line on December 26th, 2022.

The double roller press granulator is a molding machine that can make materials into specific shapes. The double roll extruding granulator has a particularly good granulating effect on ammonium bicarbonate, ammonium chloride, monoammonium phosphate, etc. The granulation rate can reach 85%, without drying, with less investment and quick effect.

Thedouble roller press granulatorhas no drying process, granulating at room temperature, one-time forming, low investment and good economic benefits.
Small power, reliable operation, no discharge of three wastes, stable operation, convenient maintenance, reasonable process layout, advanced technology and low production cost.
The invention has wide adaptability to raw materials and can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc. It can also produce various concentrations and types of compound fertilizer (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).
Double roll extruding granulator, especially rare earth, ammonium bicarbonate and ammonium sulfate compound fertilizer.

Working principle of the double roller press granulator: the belt and pulley are driven by the motor, transmitted to the driving shaft through the reducer, and work in reverse synchronization with the driven shaft through the split gear. The material is added from the feed hopper, demoulded and granulated by double roll extrusion, and then transported to the crushing chamber through a pair of chains for crushing. The finished granules (balls) are separated under the screen, and the returned materials are mixed with new raw materials for granulation. With the continuous rotation of the motor and the continuous entry of materials, mass production is realized.