December 2022 – Page 6 – fertilizer production line

Sheep manure dumper is a necessary equipment for organic fertilizer production line

Written by fertilizer production line on December 19th, 2022.

Why is the sheep manure composting machine environmental protection organic fertilizer equipment? The following content tells you the answer!

Introduction of sheep manure compost turning machine

Sheep manure fermentation turner makes bio organic fertilizer which is green and environmental friendly and improves the soil quality by using the principle of oxygen consumption fermentation to produce pollutants such as poultry manure, agricultural waste, filter sludge of sugar factory, sludge and domestic garbage.

The compost turning machine can mix livestock manure, sludge, microbial preparation and straw powder evenly. To create a better aerobic environment for material fermentation. It can raise temperature in one day, deodorize for 3-5 hours, sterilize (can kill the avian influenza virus in feces), and make fertilizer in seven days. It is not only faster than other mechanical fermentation methods, but also more efficient.

Fermentation on the ground is a fertilizer model that is currently used more and saves civil engineering and human resources. This kind of composting method requires stacking materials into long strips, and the materials are stirred and crushed regularly by the turner, and the organic matter is decomposed under aerobic conditions.

The turning machine has a crushing function, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and is suitable for the deep processing of fertilizer granulator. The turner greatly reduces the cost of organic fertilizer production. Some auxiliary facilities can also be added to the compost, such as automatic sprinkling devices.

Mixing equipment in NPK fertilizer production process

Written by fertilizer production line on December 19th, 2022.

In NPK production line, blender will be used to mix materials. Here is a brief introduction of screw blender.

Structure of screw mixer

Screw mixer is composed of motor, reducer, bracket, screw, shell and other parts. The shell has a feed port, a discharge port and a body seat. There are two types of reducer: cycloid pin gear and worm gear. The screw stirring bar is designed with double cantilever, unequal length, unequal screw distance and different speed. Different from the rotary drum granulator pelleting. This machine is mainly used for bulk blending fertilizer.

The mixer is designed to rotate asynchronously. The screw rotates around its center line and revolves around the conical center line, so that the materials can be fully mixed. Due to the introduction of advanced technology design and manufacture, so that the mixed materials will not be crushed and crushed, no column angle, deposition and other phenomena. The material size is 20~200 mesh, and the mixing time is 5~8min. The discharge port device is equipped with a manual or electric mechanism. The shell and the parts in contact with the material are suitable to be made of stainless steel. This equipment can also be equipped with a water spray mechanism according to the requirements of the production process.

How to realize granulation of fertilizer by organic fertilizer granulator

Written by fertilizer production line on December 19th, 2022.

New type organic fertilizer granulator, that is, the stirring tooth drum granulator, is widely used in organic fertilizer production line. The new type organic fertilizer granulator adopts agglomeration granulation process to make organic fertilizer raw materials into granules, which is convenient for transportation and use of organic fertilizer. It’s core in organic fertilizer production equipment. The equipment has been welcomed by the vast number of organic fertilizer plants.

Structure of New Type Organic Fertilizer Granulator

New type organic fertilizer granulator is powered by the motor, which drives the granulating shaft to rotate at high speed through a reducer or belt drive. The new type organic fertilizer granulator only needs a power device to make the high humidity material granular from powder. The core components of the new type organic fertilizer granulator are the granulating shaft and the spiral blades and agitating teeth on it, which are arranged in the same order on the axis. The height of the stirring teeth can be adjusted effectively by connecting the stirring teeth and the stirring rods with threads. The more the stirring rods are arranged, the better the granulation effect is, but the more the stirring rods at the front end will cause blockage, so the stirring rods arranged in a certain way will have a better effect. The diameter of organic fertilizer granules produced by the new type organic fertilizer granulator is usually 0.3-5 mm. The granulation rate of the granulator is higher than 85% and the yield is higher.

Features of Wet Organic Fertilizer Granulator

The granulation of organic fertilizer is more troublesome for the treatment of organic fertilizer plant, because the moisture content of organic materials after composting and fermentation is generally 30% – 40%, there are more impurities and fibers in raw materials, and the granulation effect of traditional granulation equipment is not good. New type organic fertilizer granulator is a new type fertilizer granulation equipment derived from drum granulator. Many problems of organic fertilizer granulation are solved by wet granulation, and the granulation effect is good.

The granulator produced by our factory is based on the manufacturing principle and technology of advanced granulator at home and abroad. It is carefully developed and repeatedly tested. We provide compound fertilizer granulator, organic fertilizer equipment and a complete NPK fertilizer production line. If you need anything, please contact us.

Application of Dumper in Organic Fertilizer Production Line

Written by fertilizer production line on December 19th, 2022.

Windrow turner is a kind of walking compost turning machine. There is no need to build fermentation tank in the process of organic fertilizer fermentation, which can effectively reduce infrastructure investment and increase land utilization.

First of all, the materials (livestock manure, straw, etc.) are piled into long strips, and the compost turning machine is used to overturn the stacked materials, and the organic matter is decomposed under aerobic conditions. In the later stage of fermentation, the composting dumper also has the crushing function and powerful function.

Application
The turning machine is widely used in the dumping and fermentation of various materials (livestock manure, sludge filter, straw, slaughterhouse waste, edible fungi, etc.). The material after fermentation is suitable for pelleting by rotary drum granulator.

How to use

When the chicken manure fermentation turning and throwing machine is driving, the whole vehicle rides on the long strip of fertilizer that has been piled up in advance, and the rotating knife shaft mounted under the frame performs fluffing, turning, and shifting of the raw materials of the fertilizer base. After that, a new stack of bars was formed. It can be carried out in an open field or in a workshop.

The low-speed diesel engine is used as the power source, the movement is transmitted through the power transmission, the machete is used to rotate the material, and the work of the stacker is controlled by the personnel.

Characteristics of compost turning machine

The turner machine adopts four-wheel walking design, which can move forward, backward and turn. It is controlled and driven by one person. During driving, the whole vehicle straddles the long strip fertilizer base which is piled in advance. The rotating cutter shaft mounted under the frame is used to stir, fluffy and move the fertilizer based raw materials. After passing, the new strip pile is formed. The machine can be used in open outdoor field or in workshop shed.

Huaqiang fertilizer equipment factory provides a variety of composting equipment, organic fertilizer production process, NPK production line, fertilizer manufacturing machinery.

Price of self-propelled composter and trough composter

Written by fertilizer production line on December 19th, 2022.

The self-propelled turner is a kind of equipment that should be purchased in the production of organic fertilizer. It can well deal with the problem of fecal pollution, dump livestock manure and ferment it into organic fertilizer, and reduce the pollution damage of feces to the environment. So how does the self-propelled turner machine flip? Where is compost turning machine manufacturer, how much is the price?

Aerobic composting fermentation is one of the main processes in modern composting system. Only the decomposed fertilizer can be deeply processed by organic fertilizer granulator machine. In order to complete the fermentation process, the tipping machine should be used for the tipping operation, so that the materials can fully contact with the air in the process of dispersing, and the whole aerobic fermentation process can be completed. Self propelled dumper is a kind of dumper driven by diesel engine and electric power, which needs real-time operation.

The self-propelled turner is a kind of equipment that can walk on the ground. The four-wheel design enables the dumper to move forward, turn and reverse, which is similar to the ordinary operation vehicle. The application of anti-skid tires can make the whole vehicle ride on the strip pile when walking, and form a new strip pile after the vehicle. The front and rear baffle plates are installed to prevent the material splashing in the process of overturning and throwing, which can be used in a variety of occasions.

Self propelled dumper has long been favored by customers for its flexible operation form and fast and efficient working characteristics. Combined with rotary drum granulator equipment, realize the flow operation of organic fertilizer production.

The compost turning machine can be divided into 2 meters, 2.3 meters, 2.6 meters, 3 meters and other models. Therefore, when purchasing a turning and polishing machine, the customer should clarify the processing capacity of the machine with the fertilizer equipment manufacturer and choose a suitable self-propelled turning and polishing machine.

How to make money from chicken manure organic fertilizer production line

Written by fertilizer production line on December 19th, 2022.

A large amount of chicken manure is produced every year in the farm, and the appropriate disposal of these wastes can obtain rich benefits. There are many ways to process chicken manure, including physical method, chemical method and microbial fermentation method. The tradition of chicken manure fermentation as fertilizer is to allow it to accumulate and ferment naturally for 5-6 months, which will not only pollute the environment but also cause a lot of nutrient loss. However, composting chicken manure with windrow turner machine using a microbial fermentation method can not only speed up the fermentation process, shorten the fermentation time, prevent waste, but increase the nutritional value of chicken manure. In addition, the temperature produced by fermentation kills insects, saves energy, has low cost, simple operation, and is easy to popularize.

1. It is the most direct method to make chicken manure into organic fertilizer directly. The daily chicken manure is gathered together, piled and fermented for a period of time, and then transported to the land for use as organic fertilizer. Chicken manure itself is a very valuable product of fertilizer. It contains many microelements needed for plant growth, and its fertility can be greatly improved after fermentation. If conditions permit, a special composting site can be set up to further process the compost with a fertilizer granulator machine, which can be used to sell these fertilizers and obtain higher profits. Different from the compound fertilizer processed by NPK fertilizer production process, the organic fertilizer product has the function of keeping fertilizer on the soil.

2. Processed into feed. After being processed, the fermented chicken manure can be used as feed for pigs, sheep, fish and other organisms, and the effect is good. In some aspects, it is not worse than the refined feed. Of course, it can also be directly used to ferment and dry in the sun before grinding into powder, which can be added during feeding. You should remember that the proportion of chicken manure in the feed should not exceed 15% at most, and that it should not exceed 12% when it is fed directly by drying and mixing. It is suggested that we process it into feed, and the safety of direct drying feed is much lower.

Solutions to problems in npk fertilizer production line

Written by fertilizer production line on December 19th, 2022.

In the process of using NPK production line equipment, there may be a variety of problems. These problems are actually normal phenomena. We should solve the problem in time so as not to affect our work. So, how can we solve the common problems in the production of fertilizer equipment?

When using NPK production line equipment, if the motor overheats and the sound is abnormal, what should be done? This kind of problem usually occurs. We must first consider the following matters:

1. Poor lubrication or serious wear of rotary drum granulator bearing;

2. Poor contact or single-phase separation of switch circuit;

3. Is the voltage too low? If the sound of the pellet firearm is abnormal during the operation, the drum will be blocked by obstacles, or even not rotate, and the bottom box may vibrate.

The reason for the above phenomenon is usually caused by the objects in the fertilizer granulator, and then the granular material falls off, the machine bulges, and the equipment is worn out in severe cases. At this time, maintenance and troubleshooting must be carried out. In addition, the reducer of some organic fertilizer equipment overheated due to lack of oil or poor oil quality. Excessive wear or improper meshing of gears and worms, poor lubrication of bearings or severe wear. The weakening of the magnetic field strength of the fertilizer equipment is usually due to the high temperature. If the temperature is too high, the temperature will rise.

This is the cause of common failures and quick cleaning methods when users use fertilizer granulator equipment. If the fertilizer production line equipment fails, don’t panic. First, find out the problem to make maintenance easier. We usually focus more on maintenance and extend the life of organic fertilizer equipment.

How to deal with the caking problem in the organic fertilizer production line

Written by fertilizer production line on December 19th, 2022.

How to solve the problem of organic fertilizer caking has always been a problem for users. The problem of organic fertilizer caking generally occurs in the process of fertilizer processing, storage and transportation. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. answers this problem in detail to you.

1. Organic fertilizer caking is mainly caused by moisture absorption of micro fertilizer grains, surface dissolution (deliquescence) evaporation and recrystallization. In this process, crystal bridges are formed, resulting in small particles becoming large particles and caking. The caking problem is mainly related to materials (raw materials for fertilizer production), humidity and temperature, small livestock and poultry organic fertilizer production line, external pressure and storage time.

2. The fertilizer production of the organic fertilizer production line is generally non closed production. In the production process, the higher the air humidity is, the easier the fertilizer will absorb moisture and agglomerate. When the weather is dry or the raw materials are dried, the fertilizer is not easy to agglomerate. The higher the room temperature of the extruder granulator is, the easier it is to dissolve. Generally, the raw materials are dissolved in their own crystal water and lead to agglomerate. When the nitrogen temperature is higher, the water evaporates and is not easy to agglomerate.

3. The temperature is generally above 50 ℃, and we usually need to heat to reach this temperature. The greater the external pressure of the fertilizer granulator on the fertilizer, the easier the contact between the crystal and the easier the caking; the smaller the external pressure, the less easy the caking, the longer the placement time of the produced fertilizer, the easier the caking, and the shorter the placement time, the less easy the caking.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. adheres to the concept of “honest operation, attentive service” to provide you with high-quality products and services, with an annual output of 1-200000 tons. The local resources, market capacity and market coverage should be taken into account in the production of organic fertilizer. The investment scale and product scheme design of organic fertilizer production line need to be formulated according to the actual situation of customers.

Disc granulator effectively improves the granulation rate of npk fertilizer production line

Written by fertilizer production line on December 19th, 2022.

Disc granulation process is simple and relatively cheap. In the organic fertilizer production line, most customers will choose disc granulator. How to improve the pelletizing rate of disc granulator has always been a concern of customers, so how to improve the pelletizing rate of disc granulator? What matters should disc granulator pay attention to when processing organic fertilizer?

Improving the pelletizing rate of disc granulator by fertilizer manufacturer

Control the moisture content of granulating particles
In the production process of fertilizer granulator, how to preliminarily test the particle water quantity? A simple and practical method, hand feeling method: grasp a ball of materials from the disc granulator, and the hand can form a ball. It is appropriate to release it with a touch of a finger. The grain thus made has high yield and is not easy to block the screen surface.

Strictly control the quality of powder fertilizer
According to the formula of organic fertilizer, carefully control the quality of various raw materials.
Iron block, stone larger than 10 mm and wood block larger than 10 mm are strictly prohibited for raw material discharging and feeding. Rice bran and sand can’t have many quality indexes either, which seriously results in low yield.

Key technology of operating disc granulator
Do well in operator’s technical training of disc granulator, improve workers’ technical quality and operation skills.

Select the nozzle of disc granulator and adjust the nozzle
Generally, B-type spherical screw or B1 type rudimentary spiral nozzle is the best choice for disc feeder.
According to hydrodynamics, it has been proved that the larger the pressure is, the smaller the through hole is, and the larger the droplet diffusion surface is. Under the same pressure, the spray hole of the nozzle is small and the droplet density is small; the spray hole is large and the droplet density is large.

A new type of blade in the disc of the reformed disc granulator
Good blade, even and beautiful grain size, blade material must be 16m, blade is divided into front blade and rear blade, there is no gap between the two blades.

The Technology of Producing Organic Manure by Sheep Manure Organic Fertilizer Dumper

Written by fertilizer production line on December 19th, 2022.

Organic fertilizer production process of sheep dung compost turning machine

1. Combine sheep dung with an appropriate amount of straw powder. The amount of mixing depends on the water content of the sheep dung. Generally, fermentation requires a water content of about 60%, that is, the hand is kneaded into a ball, the fingers see water, but no water drips, let go Dissolve as soon as it is dissolved.

2. Then according to the ratio of 3 tons of materials (about 5 tons of fresh materials) to 1 kg of organic fertilizer starter, the starter and corn flour are diluted in a ratio of 1:10 and sprayed into the material pile, mixed and fermented.

3. Add the prepared mixture to the mixer for mixing. The mixing must be even and thorough without leaving any lumps.

4. The agitated ingredients are piled into strips about 3.0 meters wide and 1.2-2.0 meters high (the fermentation effect is better when the length is more than 3 meters). Every 3-5 days, the compost turning machine was used to turn the compost.

5. Composting for 3 days to heat up, 5 days to deodorize, 9 days to loosen, 12 days to become fragrant, 15 days to become fertilizer.

The entire organic fertilizer fermentation process is completed in 7-15 days. The finished organic fertilizer is fluffy, dark brown, slightly wine-scented or earthy, and rich in nutrients. After being processed by a fertilizer granulator, it is used in the nutrient soil for fruits, vegetables, economic crops, seedlings and flowers, and its value is increased several times.