February 2023 – Page 5 – fertilizer production line

Organic fertilizer composting machine is often used in aquaculture farms to treat manure fermentation

Written by fertilizer production line on February 17th, 2023.

As a new type of machinery, the organic fertilizer composter is still unknown in the national product catalogue, but it has rapidly multiplied in the fertilizer machinery and equipment family, becoming a tool to replace the manual and forklift tipping, and is the mainstream product affecting the development trend of the compost industry. Organic fertilizer composter is the core equipment of aerobic dynamic composting, and its importance stems from its role in composting production:

Mixing effect in raw material conditioning

In order to adjust the C/N ratio, pH and water content of raw materials, some auxiliary materials must be added into the compost. The main raw materials and various auxiliary materials are roughly stacked together in proportion, and can be mixed evenly through the stacker to achieve the purpose of tempering.

Adjust the temperature of raw material pile

During the operation of the organic fertilizer composter, the raw material particles are fully mixed with the air, so that a large amount of fresh air can be stored in the material pile, which is conducive to the active generation of fermentation heat by aerobic microorganisms and the increase of the pile temperature; When the temperature is high, adding fresh air can reduce the chimney temperature. It forms a state of medium-high temperature-medium temperature-high temperature alternation, and various beneficial microorganisms grow and multiply rapidly in the temperature range suitable for beneficial microorganisms.

Improve the permeability of raw material pile

The tipping system can process the materials into small pieces, making the thick and dense raw materials bulky and elastic, and forming appropriate pores.

Adjust the water content of raw material pile

The suitable water content of raw material fermentation is above 55%, and the water content standard of finished organic fertilizer is below 20%. In the fermentation process, biochemical reaction will produce new water, and the consumption of raw materials by microorganisms will lead to the loss of carrier and dissociation of water. Therefore, the water content will decrease in time with the fertilizer making process. In addition to the evaporation formed by heat conduction, the overturning of raw materials by the tipper will also form forced water vapor discharge.

Special requirements for composting process

For example, crushing raw materials, giving raw materials a certain shape or realizing quantitative replacement of raw materials.

The organic fertilizer composter is mainly applicable to farms of various scales, and its application value is worthy of affirmation. The production of organic fertilizer in the fermentation tank mode is to place raw materials in the fermentation tank, and the materials will be overturned, stirred and broken in the tank, so that the materials can be fermented, matured and degraded. It is easier to obtain stable product performance than static compost, and the odor control effect is better.

Dry granulation process commonly used in npk fertilizer production line

Written by fertilizer production line on February 17th, 2023.

Extrusion granulation in organic fertilizer production line is a dry granulation process that uses pressure to agglomerate solid materials. When the solid materials are squeezed, the air between the powder particles is first removed to rearrange the particles to eliminate the gaps between the materials. When the brittle material is squeezed, part of the particles are crushed, and the fine powder fills the gaps between the particles. In this case, if the free chemical bonds on the newly generated surface can not be quickly saturated with atoms or molecules from the surrounding atmosphere, the newly generated surfaces will contact each other and form a strong recombination bond.

Organic fertilizer granulation is a key role in the organic fertilizer production line, when producing the organic fertilizer granulator, the fertilizer granulation machine are necessary to be equipped in the fertilizer manufacturing process. In organic fertilizer production line, we can use the double roller press machine which it is also to be equipped in organic fertilizer production line to finish the production process of the organic fertilizer granulator.

The double roller granulator machine generally to be used by using the dry granulation method to finish the production process. The rotary drum granulator machine that it is usually to use the wet granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable prices. Organic fertilizer production mainly includes organic fertilizer granulator machine, organic fertilizer mixer machine, drying and cooling equipment, etc. The organic fertilizer granulation equipment mainly includes a pair of double roller granulator, rotary drum granulator, organic fertilizer two-in-one granulator machine and so on.

Characteristics of the common high-angle belt conveyor in the organic fertilizer production line

Written by fertilizer production line on February 17th, 2023.

Design of large angle belt conveyor machine.

Belt conveyor with large inclination for its large volume, large angle, high with strong characteristic. It puts forward by reducing roller conveyor belt at the bottom of the bending radius to guide to increase friction coefficient, and then improve the conveyor angle scheme, then determine the “deep groove four roller group” the lay out and parameters, then through the comparative analysis of the arrangement of two belt conveyor directly after lap at the end of the conveyor, various types of equipment required for the selection of design.

In npk fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, rotary drum granulator machine are necessary to be equipped in the npk manufacturing process.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Process characteristics of extrusion granulation type organic fertilizer production line

Written by fertilizer production line on February 17th, 2023.

Process characteristics of extrusion granulation type organic fertilizer production line

（1） The granular organic fertilizer production line can produce “spherical” pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer by using the new process of extrusion granulation and polishing. The process flow is short, the operating cost is low, the produced organic fertilizer particles are uniform and round, the surface is smooth, the compressive strength is high, the fluidity is good, the survival rate of microorganism is more than 90%, the granulation rate is 85-95%, and the particle diameter is 3.5-4 mm.

（2） The new process of extrusion granulation and polishing and shaping has strong adaptability to raw materials, which can completely solve the key technical problems that are difficult to be solved by traditional granulation processes such as disc granulation machine or drum granulation machine:

The fermented organic materials can be directly used for granulation without drying and crushing in the early stage. Traditional granulation processes such as disc or drum have high requirements on the fineness of raw materials, that is, more than 80% of the materials should have a fineness of more than 80 mesh, so it is necessary to crush them. Because the organic materials after fermentation have high moisture content, they need to be dried to less than 13% before crushing to meet the crushing conditions. The equipment investment is large and the operating cost is high.
The addition of organic materials can be increased to more than 95%. Traditional granulation processes, such as disc granulator or drum granulator, use organic materials with more than 80 mesh and add binder, and the maximum amount of organic raw materials is between 30-40%. Therefore, to produce spherical organic fertilizer with high content or pure organic matter, it is impossible to adopt traditional granulation process

If you are working with raw materials, such as cow or chicken manure, you may need to invest in a double roller granulator. This will enable you to quickly convert this material into pellets that can be used as fertilizer. This could be either for organic fertilizer or compound fertilizer granulation purposes. If your objective is to produce granular fertilizer daily, you will also need a special facility, one equipped with a room where the pellets can dry you can also invest in a double roller extrusion granulator that will have a much higher yield. This is how you can obtain a double roller granulator at the lowest possible price.

Why do npk fertilizer production lines often use drum granulator to granulate

Written by fertilizer production line on February 17th, 2023.

Rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process. However, roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

How To Make Fertilizer

If you are doing this on a small scale, you can use many different products that you likely have at home. Epson salt, coffee grounds, eggshells, and even vinegar are components that can help you use basic method of compost making. However, if you are doing this on a large scale, you are going to need components such as sodium nitrate, urea, and other materials. When combined together, you can produce a substantial amount of this material.

Three Popular Ways To Make Fertilizer

How to process compound fertilizer? You can do this using compounds such as potassium, phosphorus and nitrogen. Secondary nutrients may also be added. These can be placed in a small-scale apparatus that will combine the materials together. Second, you can invest in a large-scale fertilizer production plant. This will involve the use of a mixer, granulator, fertilizer crusher, and even a packing machine. For the largest scale operations, you will also need to have a substantial driving mechanism. There should also be a screening device, as well as multiple silos, in order to contain this material. However, if this is a production of compound fertilizer, simply using baking powder, Epson salt, and a gallon of ammonia will get you started toward producing your own fertilizer for your plants or crops.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable fertilizer granulator machine price. Organic fertilizer production line mainly includes organic fertilizer granulation machine, organic fertilizer mixer machine, drying and cooling equipment, etc. The organic fertilizer granulation equipment mainly includes a pair of double roller granulator, rotary drum granulator, organic fertilizer two-in-one granulator machine and so on.

Process flow of organic fertilizer production line with different product uses

Written by fertilizer production line on February 14th, 2023.

Organic fertilizer production equipment uses pig manure, cow manure, chicken manure and other livestock manure as raw materials to produce organic fertilizer. When chickens, pigs, sheep and other livestock feed, due to the weak digestion ability, 75% of the nutrients in the feed are discharged with the feces, which contain nitrogen, phosphorus, potassium, organic matter, amino acids and protein.

Process of organic fertilizer production equipment: according to the technical requirements of product use, the organic fertilizer production and processing process is to mix the fermentation organic materials and binder and other auxiliary materials in proportion according to different nutrients, and then measure, package and store them after molding, granulation, cooling, screening, grading, coating, and low-temperature drying.

(1) Batching: automatically measure various raw materials in batches according to the formula proportion through electronic batching scale. The trace elements are measured manually and added into the mixer for mixing.

(2) Mixing: all kinds of metered materials enter the mixer through the conveyor. The mixer adopts a double-shaft paddle type high-efficiency mixer with a mixing cycle of 3-4 minutes.

(3) Granulation: The granulation system is mainly composed of extrusion granulator, conveyor, etc. The system is mainly used to transfer the mixed materials into the granulator after conditioning, and the granulated materials into the drying device for drying.

(4) Drying and cooling: the water content of the granulated particles is high and cannot be stored directly. In order to ensure that the biological bacteria are not affected, the water in the particles is removed through low-temperature drying to meet the storage requirements and further cooling.

(5) Screening: the cooled material enters the vibrating screen through the conveying equipment for screening, the qualified product enters the next process, and the unqualified large particles are screened out and then crushed and screened.

(6) Measurement and packaging: the dried particles enter the finished product warehouse, and the materials enter the electronic packaging scale through the feeding device. Automatic measurement and seaming are carried out according to the requirements, and the packaging process is completed and sent to the finished product warehouse. The technology of compound fertilizer mainly includes raw material formula, binder selection and adding proportion, granulation conditions and process, medium temperature drying technology, etc.

The processing plant producing organic fertilizer should select the organic fertilizer equipment manufacturer according to its own needs. The organic fertilizer equipment produced by small organic fertilizer equipment manufacturers is cheap, but often in terms of equipment technology and equipment materials, it is suitable for small organic fertilizer production workshops with low requirements, while the large organic fertilizer equipment manufacturers provide supporting services for the large-scale organic fertilizer processing plant, and the quality of the equipment produced is more stable, Full use of materials and longer service life of equipment.

Npk fertilizer production line particle and powder compound fertilizer

Written by fertilizer production line on February 14th, 2023.

For industrially produced fertilizers the product has the form of granules.

The particle size distribution of the multi-component fertilizers is of elementary importance: only a balanced grain distribution without dust allows modern fertilizer spreaders to reach an optimal throw which can be up to 25 m. For the user this means less effort during application of NPK composite fertilizer.
Organic fertilizer granulator machine in the processing and production of organic fertilizer, a series of equipment will be processed to achieve the final effect. The quantitative feeding device is an important part in the production of organic fertilizer. It mainly deals with the large pieces of straw in production.

Two kinds organic fertilizer granulator machine:

Rotary drum granulator machine is a kind of oragnic fertilizer granulator machine in organic fertilizer production line.
Roller press granulator machine to be used for extrusion granulation method.

Npk fertilizer production line focuses on combining two or more different types of nutrients. These can be technologically advanced systems that use many different ingredients to produce compound fertilizers. The mixing process is the most complex part of creating the fertilizer you will use. These usually include roller granulator, belt conveyor system, distributor, bucket elevator and packaging machine.

Organic fertilizer granulator can improve soil organic content by processing fertilizer

Written by fertilizer production line on February 14th, 2023.

With the promotion of consumption, energy saving and consumption reduction, and the improvement of green food demand, organic fertilizer ushers in a greater development opportunity. Then the following fertilizer production line manufacturers, will also usher in a new development and innovation. Organic fertilizer equipment can help improve soil, but we are optimistic about organic fertilizer production machinery for the following reasons:

First, the price of inorganic fertilizer fluctuates, which is increasingly restricted by resources such as coal, natural gas, phosphate rock and potassium ore. Developing new type fertilizer and reducing energy consumption is one of the directions of fertilizer development in the future.

The second is the mixed use of organic fertilizer and chemical fertilizer. Rotary drum granulator is used to process the compound fertilizer, which makes the product quality and quality improved, and helps the downstream enterprises obtain better economic benefits.

Third, in view of the food safety problem that we are generally concerned about, organic fertilizer can supply some special organic green food bases for consumption of organic food. This market will open a big demand gap for organic fertilizer and fertilizer granulator machine price.

Starting from a strategic perspective of long-term economic development, energy-saving and environmentally-friendly economic development policies encourage and support the development of related industries, so that the national economy is steadily embarking on a new form of energy conservation and environmental protection. Land is the precious wealth on which people depend for survival, and it undertakes the task of food consumption to sustain people’s survival. The advantages of soil properties are closely related to people’s lives. Therefore, we will use organic fertilizer machinery to manufacture organic fertilizer to improve the soil and improve the content of organic matter in the soil, so as to achieve the purpose of maintaining the soil.

The rapid development of machinery technology has also ushered in the peak of development in the agricultural machinery industry. Organic fertilizer machine has not only made great progress in agriculture, but also new types of agriculture have emerged. Agriculture has begun to shift to green environmental protection and improve soil organic matter content.

Characteristics of various types of equipment for a complete set of organic fertilizer production line

Written by fertilizer production line on February 14th, 2023.

Characteristics of various types of equipment for a complete set of organic fertilizer production line

Speed control feeding belt conveyor

Equipped with a variable frequency speed control system, it can automatically control the material flow according to the set parameters to ensure the continuous and uniform feeding process requirements of the extrusion granulator.

Extrusion granulator

(1) The improved special extrusion granulator for organic materials is adopted, with high granulation density, high strength and equal particle size, which can meet the requirements of the new polishing and shaping process for producing organic fertilizer granules, and the starting efficiency is 30% higher than that of the ordinary model.

(2) . The formwork is made of alloy steel material through heat treatment and other advanced processes, with good wear resistance and long service life

(3) The main engine is equipped with an oil cooling circulating system to ensure long-term continuous operation.

Particle polishing and shaping machine

(1) This machine is the key equipment in the granulation production line of organic fertilizer with round particles, which can produce pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer.

(2) . The balling rate is 85-95%, the particles are uniform, smooth and round, and the compressive strength is high;

(3) The wide applicability of raw materials has thoroughly solved the key technical problems such as the low amount of organic raw materials added in the traditional granulation process (about 30%) and the need for drying and crushing of raw materials.

Drying, cooling and screening machine

(1) The three-in-one composite machine design integrating drying, cooling and screening features unique process, low investment and low energy consumption;

(2) The drying section adopts large air volume and low temperature drying to ensure the survival rate of microorganisms ≥ 90%;

(3) The transition device of hot air, cold air and granular materials is set at the intersection of drying and cooling. Therefore, a set of induced air system can be configured, which can make the materials enter the cooling section smoothly from the drying section, and also make the hot air and cold air enter the dust removal system according to the design path without affecting each other;

(4) The design of the three-in-one composite model of drying, cooling and screening has simplified the process flow, reduced the installed capacity and eliminated the material conveying devices of drying and cooling, cooling and screening because of sharing a set of transmission device;

Belt conveyor

It is driven by oil-cooled electric roller, with high reliability, good interchangeability and stable operation.

Remember that high quality equipment lasts longer and doesn’t break as often as cheaper machines. You may need a higher upfront investment, but it will be well worth it on longer term, as your plant will operate smoothly and continuously, without stops and without expensive repairs.

Using automation wherever possible is another effective way of keeping your operating costs down. For instance, a self-propelled compost turner is more economical than other devices, because it doesn’t require anything else than close monitoring. You can use this reasoning for all other machines you’ll have to buy. In addition, try to invest in low energy consumption compost machines. They will save you money month after month, so they may pay for themselves within a fairly short time frame. Put all these on paper and take the smartest busienss decisions to keep your costs at bay.

Different types of organic fertilizer granulators shall be equipped during fertilizer manufacturing

Written by fertilizer production line on February 14th, 2023.

Biological fertilizer is microbial fertilizer,referred to as bacterial fertilizer.It also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer which making with organic fertilizer machine in agricultural production.

In the fertilizer manufacturing process,it is to be equipped with different type and series organic fertilizer machine.It is to be equipped with the fermentation compost turner machine to finish the fermenting process,and it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of different type to deal with the raw materials.There,if we produce the bio organic fertilizer into granulator,we can use the organic fertilizer granulator machine to finish the granulation process,the fertilizer granulator machine type to be designed different type,we can choose the suitable fertilizer granulator machine type to finish the granulation process.For example,in organic fertilizer production line,we can use the rotary drum granulator,disc granulator and new type organic fertilizer granulator machine to finish the production process.In npk fertilizer production process,we can use the roller press granulator machine to make the npk fertilizer granulator by using the extrusion method.And in the bio fertilizer production process,we can choose the flat die granulator machine to finish the production process to finish the granulation process.

The dry feces that have gone through the composting process can be converted into granules or granules. They are easier to store and transport, and can be used in many fields. At the same time, this bio-organic fertilizer will make it easier to manage everything. If you currently purchase this fertilizer from a company, you may pay more. If you can already get animal waste, why not use it in this way? You will completely control the content of phosphorus, nitrogen and potassium in these particles. Then, you can spread them to the places where they are most needed. Most of them have a long cylinder or a drum in which the material will continuously rotate. Finally, they will enter a disc-shaped assembly, which will eventually generate particles through high-speed rotation.