Material processing of flat die organic fertilizer granulator machine.

The raw materials of the flat mold organic fertilizer granulator are mainly manure (chicken, duck, pig, cow, sheep manure, etc.) and straw (wheat, rice, corn, etc.). The raw materials are crushed and fermented, and then other nutrients are added for granulation.

Raw material fermentation before production of flat die granulator
 

Before the granulation of the flat mold granulator, the raw materials must be fermented and matured. Straw and feces are mixed, then piled and fermented to complete harmless treatment. Using a tossing machine and fermentation agent, the materials are fully exposed to oxygen to heat up, deodorize, decompose, rot, and use microbial coordination to improve fertilizer nutrients. Straw and fecal materials generally complete fermentation after about 15 days. After fermentation, use a sieving machine to remove debris.

Granulation production process of flat die organic fertilizer granulator
 

After sieving, the raw materials are evenly fed into a flat die granulator, and under the extrusion of the mold, cylindrical particles are extruded. The organic fertilizer granules after extrusion granulation have moderate hardness and neat shape. The particles enter the round tossing machine and rotate and rub against the inner wall of the tossing machine. The shape is smooth and the size is uniform. The flat die granulator has a low temperature during processing, and can better maintain various nutrients inside the raw materials. After the pellets are formed, the drying and cooling steps can be omitted, or the finishing process can be continued. After drying, cooling and sieving, packaging and storage.

The flat mold granulator factory-processes livestock manure to produce organic fertilizer, with simple operation and low energy consumption. The flat mold organic fertilizer granulation production line integrates fermentation and processing, has mature technology, and produces commodity organic fertilizer with high value. Organic fertilizer products not only provide comprehensive nutrition for crops, but also have a long fertilizer effect, which can increase soil organic matter and promote microbial reproduction.

Cow manure organic fertilizer production line is loved by many investors

The cow manure organic fertilizer manufacturing process is a complete set of organic fertilizer granulator machine for processing organic manure using cow manure as raw material. You can use a cow manure processor to first pump cow manure from the manure tank to the equipment through the mud pump, and the equipment can be dehydrated after treatment. Fertilizer granulator machine price is also very favorable.  About 90%, crops such as straw and rice bran (including N \ P \ K) can also be used as filler, and then sprinkled with biological strain agent, 1KG strain agent mixed with 20K and moved into the raw material, which can ferment 1 ton of raw material. Turn over once every 1-2 days, usually 7-10 days can be completely rotted.

 

The investment is small and the effect is fast. In recent years, the pollution of livestock and poultry manure and urine and the residues of livestock and poultry products have caused human health problems. Pollution from livestock farming has become a major source of pollution in rural areas of China. Such huge data of livestock production must be paid attention to, and if it is not handled well, it will cause serious pollution to the environment. For example, the lack of timely treatment of livestock and poultry manure can cause serious pollution to surface water, groundwater, soil and air. What’s more serious is that, for the convenience of transportation, the smaller households simply piled up the manure of the beef cattle next to the highway, and did not adopt a scientific storage method.

Due to negligence in management, wind and rain make the feces flow everywhere. Such a situation is not only unfavorable to animal epidemic prevention requirements, but will also have a certain impact on people’s living environment.

The operation of a complete set of organic fertilizer manufacturing process is a little complicated. This equipment has many components, which have been improved a lot on the basis of traditional equipment. Now the scope of application is relatively wide.

What equipment is included in the complete organic fertilizer process? The first thing we need to know about this issue is the production process of organic fertilizer, which includes: fermentation → crushing → ingredients → stirring → granulation → shaping → drying → cooling → sieving → packaging. We take the most common organic fertilizer made from poultry manure as an example. The specific applications include fermentation stacker, semi-wet material crusher, double paddle mixer, organic fertilizer granulator, dryer, cooler, and screening Equipment, packaging scales.

 

The core equipment for making organic fertilizer is the organic fertilizer granulator and dryer. You need to choose the corresponding granulation equipment and drying equipment according to the different materials.
 

The organic fertilizer granulator is mainly composed of disc granulator and agitator granulator. The equipments chosen for the two are different due to different materials. The number of disc granulators is one type of spray granulation. The process and operation are very simple.

The compressed granules have a large water content, which increases part of the drying cost. The tooth stirring granulator is a new type of organic fertilizer granulation equipment developed by taking advantage of the shortcomings. It shields certain shortcomings, so that the materials are evenly distributed under the action of centrifugal force at the same time as the high-speed operation, the streamline is good and the density is high, and the molding rate of the difficult-to-bond materials is large, and the application range is wide.

Organic fertilizer manufacturing process has advantages in today’s national conditions, because the country advocates the concept of green environmental protection, so organic fertilizer manufacturing process still plays a relatively large role in production. Organic fertilizer is the use of waste that pollutes the environment to provide better organic fertilizer for agricultural production.

The material of organic fertilizer is manure or sludge. The application of organic fertilizer equipment and equipment generally needs to be dehydrated, dried, fermented, destroyed, and agitated. Then, according to the consequences of our requirements, stop the equipment. If it is required to make organic fertilizer powder, the basic technology of organic fertilizer equipment is dehydration, drying, fermentation, destruction, stirring, and packaging. After stirring, it can be packaged and stored.

If it is to make columnar granules, the basic process of organic fertilizer equipment is dehydration, drying, fermentation, destruction, mixing, granulation, cooling, packaging. Granulator, after granulation, the machine can be packaged or sold after cooling. It can also be bagged and stored after half an hour of artificial drying.

If spherical particles are required, the basic process of organic fertilizer equipment is dehydration, drying, fermentation, destruction, stirring, granulation, rolling, cooling, sieving, packaging, that is, to stop grinding and polishing of compressed columnar particles The pellets are rounded and then cooled and sieved to enter the packaging sequence.

Other material examples are based on practical materials combined with manure or sludge-type organic fertilizers. Equipped with fair and accurate organic fertilizer equipment, and then stopped according to the water content and fineness to stop the necessary treatment to properly suppress the formation of suitable particles.The goal of normalizing fertilizer efficiency. Fair and accurate selection of compound fertilizer equipment. In order to increase or decrease the reinvestment, when selecting organic fertilizer equipment, it is generally possible to make a conservative production estimate based on the model recommended by the manufacturer, so as to ensure that the intended purpose is completed under the customary form.

The equipment and equipment of organic fertilizer can effectively deal with the purification of inorganic wastes in livestock and poultry farming industries. He and inorganic food have laid the foundation of excellent quality, and the ecological situation has extremely obvious benefits. We have applied the process equipment and equipment of organic fertilizer and equipment, so that the organic fertilizer equipment and equipment can maximize the service for our production, work for our miracles, and add luster to our diligent chapter.