Method and complete equipment configuration of sheep manure organic fertilizer fermentation

Method and complete equipment configuration of sheep manure organic fertilizer fermentation

The organic fertilizer fermentation equipment allows staff to manually interfere with the fermentation process of organic fertilizer and accelerate the fermentation speed of organic fertilizer. Organic fertilizer refers to the feces of animals such as pigs, cows, sheep, chickens, human excretions, kitchen residues, straw, leaves, and other waste materials.

The aerobic fermentation equipment for bio-organic fertilizer includes a cylinder, a motor, a transmission, a feeding device, and a discharging device. It is characterized in that the cylinder is a rotating cylinder, and the feeding device is a chute that extends obliquely into the cylinder. The outer wall of the cylinder is covered with a layer of thermal insulation material, which can conduct fertilizer fermentation treatment for bio-organic raw materials. The fermentation is sufficient, the equipment has high production efficiency, convenient operation, small floor space, short fermentation cycle, and high fertilizer efficiency.

Method and complete equipment configuration of sheep manure organic fertilizer fermentation

1. Store sheep manure, straw, straw, and other auxiliary materials and fermentation agents in a certain proportion on the fermentation site.

2. After the fermentation temperature of compost rises, it can be turned over. When the fermentation temperature is about to reach 70 degrees Celsius, it is necessary to use a stacker to turn over the compost, and the compost should be turned over every * days.

3. When the compost exhibits reduced temperature, loose material, no odor, slight ammonia odor, and white mycelium formation in the pile, it indicates that the organic fertilizer has matured and can proceed to the next process.

4. Use a forklift to transport the organic fertilizer to the production workshop, and through a series of production processes, produce granular organic fertilizer, which is packaged into bags.

Advantages of using organic fertilizer granulators to produce fertilizer in agriculture

Using the organic fertilizer,which it can produce by using the organic fertilizer production line,has many advantages.What advantages of the organic fertilizer has?
1.Comprehensive nutrients,long-lasting fertilizer effect
There are not only a large number of essential nutrients and microelements for plants,but also rich organic nutrients,such as humic acid,vitamins,auxin,antibiotics and small molecular compounds of organic nitrogen and phosphorus.So organic fertilizer is the most comprehensive fertilizer.In addition,the application amount of organic fertilizer is allowed to vary greatly,which generally does not harm the growth of crops.The application of organic fertilizer can not only increase the yield of crops in the current season,but also have an effect on crops after,generally,the effect is slow and lasting.
2.Improve physical and chemical properties of soil and improve soil fertility
Organic fertilizer contains a lot of organic matter,generally about 200g/kg.Organic matter is an important material basis of soil fertility.The main body of soil organic matter is humus,accounting for 50%-65% of the total amount of soil organic matter.Humus is a kind of complex organic colloid,which can adjust and buffer the ph value of soil,increase the amount of good soil structure,especially the increase of watre stable aggregate structure,so as to improve the tightness,aeration,water retention and heat status of the soil,which has a good role in determining the water,fertilizer,gas and heat status of soil fertility.It is benefical to improve the physical and chemical properties of soil and improve the soil fertility.

3.Promoting soil microbial activites
Soil microorganisms plays an important role in the process of organic matter transformation and is one of the important indicators to measure the level of soil fertility.For example,the mineralization process of legumes are all related to the role of soil microorganisms.Therefore,on the one hand,the application of organic fertilizer increases the number and population of soil benefical significantly enhances the activities of soil microorganisms.
4.Maintaining and promoting soil nutrients balance
All kinds of nutrients that plants take from the soil can be returned to the soil through the application of organic fertilizer and in the form of plant residues.The degree of regression mainly depends on whether all kinds of organic fertilizer sources are fully accumulated,reasonably accumulated and applied,and the rate of residue returning to the field.Only by grasping this balance link in agricultural production can be the soil fertility be spirally increased under the condition of combined application of chemical fertilizer.Therefore,the application of organic fertilizer is an important measure of soil fertility.
5.Reduce fertilizer input cost
Organic fertilizer can be used locally,which it can be made into organic fertilizer granulator by using the fertilizer granulator machine,with wide source and low cost.The increase of organic fertilizer can not only improve soil fertility and increase soil nutrients,but also improve the utilization rate of chemical fertilizer,correspondingly reduce the application amount of chemical fertilizer,so as to reduce the cost of agricultural investment.The above characteristics and functions of organic fertilizer determine its irreplaceable important role in modern sustainable agriculture.
By using the fertilizer production line to make organic fertilizer,which it designed by the fertilizer machine manufacturers,not only improve the working efficient,it also save more labor cost.At the same time,it also increase the production of the organic fertilizer in the market.

Process flow of fertilizer production line for a new type of organic fertilizer granulator

At present,there are mainly two kinds of granulation processes:one is the extrusion granulation process from the excessive production of feed,the other is the disc granulation process.How can we produce the organic fertilizer granulator by using the new type organic fertilizer granulator?Different type fertilizer granulator machine to be used by using different type producing method.The new type organic fertilizer granulator machine is a new organic fertilizer equipment to make organic fertilizer granulator.
In organic fertilizer production line,the paticles produced by the roller press granulation process are cylindrical,and the particles produced by the disc granulation process are of different sizes,poor roundness,bottom strength and rough surface.Therefore,the fertilizer produced by the two processes has low particle strength and is shipped to customeers for many times.Half of them are powdery.What’s more,due to the different sizes and shapes of fertilizer particles,the appearance of fertilizer particles is not round,smooth,uneven and rough,which is easy to be cut off by customers when sowing,so it is not popular and directly affects the product market.

The new type of organic fertilizer granulator has the advantages of uniform particle size,accurate roundness,bright and smooth surface,large particl strength,high pelletizing rate of 98% and low pelletizing return,so it can reduce engery consumption and increase output.What’s more,it has greatly improved the quality and image of granular fertilizer products,which can make the products superior in the market and sell well.
As the professional fertilizer machine manufacturers,designing more new type fertilizer granulator machine and fertilizer production line to finish the fertilizer manufacturing process.In organic fertilizer production line,using these fertilizer equipment,it is easy to make organic fertilizer production process,and at the same time,it is also simplifies the working process of producing the organic fertilizer granulator.Sometimes,the same type fertilizer granulator machine can also used in organic fertilizer production line,it also can be used in npk fertilizer production line to make compound fertilizer granulator.

Fermentation Technology of Organic Fertilizer Composter for Livestock and Poultry Manure

Fermentation Technology of Organic Fertilizer Composter for Livestock and Poultry Manure

The organic fertilizer tipping machine is used for the fermentation and tipping of organic wastes such as livestock and poultry manure, sludge waste, filter mud from sugar factories, dregs, cake, straw sawdust, etc. It is also used for the fermentation, ripening, and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural farms, and bisporus cultivation plants. Suitable for aerobic fermentation, it can be used together with solar fermentation chambers, fermentation tanks, and transfer machines. When used together with a moving machine, it can achieve the function of multiple slots for one machine. The matched distiller’s grains can be discharged continuously or in batches, with high efficiency and stable operation.

The livestock manure organic fertilizer fermentation equipment/tank type stacker is composed of main components such as a transmission device, a lifting device, a walking device, a stacker device, and a transfer vehicle. The motor directly transmits the power to the cycloidal pin wheel reducer through the sprocket to the tipping drum. The mixing blades on the drum are spiral distributed, which can turn over and stir the materials in the fermentation tank to a position 0.7-1m away, achieving a fast tipping speed and uniform stirring effect, thereby achieving full contact between the materials and the air, making the fermentation effect of the materials better.

The chain plate tipping machine is suitable for the trough aerobic composting of organic solid wastes such as livestock manure, sludge garbage, straw, etc. The traveling system of this machine adopts the advantages of frequency conversion speed regulation, good adaptability to different materials, stable operation, high stacking efficiency, and deep tank operation, effectively shortening the fermentation cycle, improving production efficiency and product quality. The adoption of a variable frequency speed governing walking system can well adapt to changes in working load. The walking speed can be flexibly adjusted according to the material resistance, making the equipment more adaptable and flexible. Optional mobile crane can be equipped to realize the use of multi tank equipment. If the capacity of the equipment allows, only additional fermentation tanks need to be built to expand the production scale and improve the use value of the equipment.

Characteristics and advantages of a new type of organic fertilizer granulator

The characteristics of this new type organic fertilizer granulator machine:


1. High degree of automation and easy operation.

2. High pelletizing rate, up to 99%, high finished product rate, up to 98%, granulated standard spheres, uniformly shaped granules, almost no material return, no need to use a sieving machine, which is three times efficiency of other granulators .

3. The high quality of the fertilizer production, especially for the raw materials with high crude fiber content, no filler is needed during production, the organic content of the production will not be reduced, and the effect of fertilizer is good.

4. Low water content and high particle strength during granulation. It is very easy to dry, reducing the load of the dryer, saving the amount of coal used, and increasing the output of organic fertilizer production. And the temperature is low during drying, which is not easy to damage the beneficial microorganisms, which greatly ensures the activity of the biological organic fertilizer. Especially suitable for bio-organic fertilizer production, it is an indispensable equipment for the design of bio-organic fertilizer production line.

5. Low energy consumption, 60% energy saving compared with traditional organic fertilizer production, mainly reflected in high pelletizing rate, fast production speed, low moisture, and no need for raw material crusher and return crusher in organic fertilizer pellet production line , Greatly saving electricity.

6. The production workshop is environmentally friendly and free of dust. In the organic fertilizer production line, the dust is large, and the serious pollution is crushers. Then mills are not needed in the organic fertilizer rapid granulator production line, which greatly improves the production .The workshop environment ensures a pollution-free production and improves the production environment of workers.

7. Low production cost per ton of fertilizer. This new type of organic fertilizer granulator is not only reflected in less electricity, coal and energy saving, but also in the use of less labor. In addition to not using pelletizers, other workers in the production workshop can also reduce 2-3 people. The total cost of these items per ton of fertilizer can be saved by 50 yuan, then if the annual production of 10,000 tons can save 500,000 yuan.

Organic fertilizer production line promotes sustainable development of agriculture

More and more organic fertilizer to be used in agriculture,and the using of the organic fertilizer has some benefical to the sustainable development of agriculture.The equipment of the organic fertilizer production line has truly realized the development of agricultural cycle.The agricultural organic waste is harmless treated by the equipment of the biological organic fertilizer production line,The new equipment technology is more conducive to the harmless treatment.The organic fertilizer compost is decomposed and fermented.The use of the organic fertilizer machine to process the organic fertilizer does not necessarily require the manure of livestock,chicken,pig or wheat straw or corn straw mixed farm manure.Pig manure,using harmless treatment,adding microbial organic fertilizer fermentation compost fermentation,production of microbial organic fertilizer,organic fertilizer production line equipment is the most ideal harmless treatment method of agricultural waste.

The equipment of the organic fertilizer production line solves the environmental pollution and uses the renewable resources.Organic fertilizer production line technology is planned to gradually promote the use of compost and chemical fertilizer,mainly compost,supplemented by chemical fertilizer,and then slowly reduce the amount of chemical fertilizer,which it is to be produced by using the npk fertilizer production line,so organic fertilizer production line can achieve real circular agriculture,green agriculture,sustainable agriculture.
When producing the fertilizer into granulator,the fertilizer granulator machine is necessary in the fertilizer manufacturing process to finish the granulation process.In the fertilizer manufacturing process,the fertilizer machine manufacturers designed all different type and series fertilizer production line,which it is to be equipped with different type fertilizer equipment to finish the production process.For example,the biofertilizer project is also to be designed for producing the bio organic fertilizer granulator.By using the fertilizer granulator machine to make organic fertilizer granulator not only improve the working efficient,it also simplify the production process of the organic fertilizer.

Differences between fertilizer and compound fertilizer processed in mixed fertilizer production lines

Differences between fertilizer and compound fertilizer processed in mixed fertilizer production lines

Mixed fertilizer is a raw material that combines two or more granular high nutrients. Especially suitable for areas with large land areas, complex soil types, and a wide variety of crops. Made from unit fertilizer or compound fertilizer through simple mechanical mixing, there is no significant chemical reaction during the mixing process. There are two types of production processes for compound fertilizers. One is called compound fertilizer produced by physical mixing, and the other is called compound fertilizer formed by chemical reactions of minerals containing nitrogen, phosphorus, and potassium.

BB fertilizer mixer (mixed fertilizer production line) adopts forward and reverse operation, and uses internal screw mechanism and unique three-dimensional structure to mix and output materials. The equipment is highly practical. Its feeding system does not store materials, and the mixing system is evenly mixed. The electronic control system is equipped with manual, automatic, and composite settings. The equipment has the characteristics of low price, small floor area, large output, and uniform mixing.

The complete set of BB fertilizer production line mainly consists of the following equipment: storage silo; Feeder; Measurement; blender; Large inclination belt elevator; Quantitative packaging machine; Automatic sewing machine; Finished product transfer belt conveyor; Computer control system.

Main functional features of BB fertilizer mixer:

1. The equipment covers a small area (25-50 square meters) (the power of the entire equipment is less than 10 kW/hour);

2. The control system can be suitable for the on-site environment;

3. Adopt two-stage shockproof processing and multi-level filtering technology to ensure accurate measurement;

4. Automatic control high-speed 485 or 232 communication interface, adjustable formula at any time Enterprises can change the production formula according to different requirements of fertilizer sales;

5. Automatic mixing packaging, uniform mixing, exquisite packaging, no separation of materials during the packaging process, and arbitrary adjustment of mixing range of 10-60kg to overcome the segregation phenomenon of large ingredients in the production and packaging process

6. Adopt pneumatic drive, two-stage feeding of large and small materials, independent and cumulative metering of various materials, resulting in fast production speed;

7. The control system has automatic tare removal, rough measurement, automatic compensation for drop, and automatic measurement of overshoot;

The importance of chicken manure organic fertilizer production line for agricultural production

With the continuous development of technology, the chicken manure organic fertilizer process gradually entered our lives, it is an indispensable processing equipment in the breeding industry.

Why the chicken manure organic fertilizer manufacturing process is so important in our lives?

The organic fertilizer production line is a streamlined production operation mainly composed of a new organic fertilizer granulator. Each of them is very important. Especially in the production process, the idler determines whether the production is running efficiently. There is a traditional use of the organic fertilizer equipment production line. The characteristics add luster to people, and it is widely understood what kind of performance they have.

1) First of all, the raw materials such as animal manure are fermented and rotten. The whole fermentation process can kill harmful bacteria inside, and killing the bacteria is also an important step in the entire organic fertilizer production process.

2) Secondly, use the semi-wet material crusher of organic fertilizer crushing equipment to decompose the raw materials.

3) Matching raw materials is one of the most important processes in organic fertilizer production. Its main purpose is to add an appropriate amount of auxiliary materials according to the formula ratio to improve the quality of fertilizers.

4) After the material is uniformly mixed, mechanical granulation is required, which is also a crucial aspect of the entire production process.

5) The raw material obtains high-temperature energy after the drying step. The next step requires low-temperature cooling. Since water cannot be used for cooling, it needs to pass through the cooler equipment to separate the contact between the material and the water.

6) Sieving is to sieve out unqualified granule fertilizer. The screening equipment here has the advantages of high efficiency and easy operation.

7) The blended raw materials are used to produce granules, which are especially suitable for materials with high viscosity.

8) The material of the mixing vessel must be able to meet the standards required for production, such as pressure resistance, temperature resistance, resistance to catalyst erosion, and keep the product clean. Due to the different materials of the utensils, the production process and structure of the mixing utensils will also be different, so it can be divided into steel mixing equipment, enamel glass mixing equipment and lining mixing equipment.

Knowledge of chicken manure organic fertilizer production line.

The organic manure produced by the processing equipment of the chicken manure organic, fertilizer production line is divided into powder and granules in appearance. The various fertilizer sources in the market are mostly in these two shapes. When the farm is supporting the complete organic fertilizer production line. It is necessary to choose the corresponding production equipment according to the actual requirements of the finished materials.
 

The processing of powdered organic fertilizer production line only needs to use stacker, conveyor, semi-wet material grinder, horizontal mixer, packaging machine to meet the processing production, if the requirement is the production of granular organic fertilizer Add supporting granulation equipment, and we use disc granulator equipment for general chicken manure production and processing organic fertilizer, and then add drying equipment as appropriate according to customer output.
 

In addition to the treatment of chicken manure organic fertilizer production line supporting equipment, in addition to the treatment of turning waste into treasure, the particularity of the raw materials used in its production and processing also solves various environmental problems in chicken farms and the impact of pests and infectious diseases, because the farm Breeding manure is the main cause of air pollution, and a variety of flies will be parasitic in the breeding manure to cause infectious diseases.
 

Harm to all kinds of farmed animals in the breeding industry, and timely processing of these farming manures into organic fertilizers with many positive significance for agricultural production has fundamentally solved the problems of pollution, pests and diseases and infectious diseases in farms.
 

The current farms in the market are dominated by chickens, which account for more than 40% of the farmers, but the chicken farms will bring us eggs and meat, and will also produce a lot of farms that pollute the environment. stool.

performance characteristics of double roller fertilizer granulator machine

Operation method of  fertilizer granulator machine.

The double roller press granulator is an important granulation equipment for the organic fertilizer manufacturing process. There is no need to add any wetting agent. The use of the roll extrusion granulator is simple in process and easy to operate. . Installation and commissioning of such equipment is also very simple.

Installation: During the installation of the granulator, the granulator is important. It is installed in coordination with the process to determine its elevation and horizontal position, and the bracket is directly fixed on the machine.

Commissioning: After the installation of the dry roll granulator, the machine to be commissioned is adapted to the production requirements of fertilizers.

1. Adjustment of the gap between the pressing roller: adjust the distance between the driven shaft and the step according to the drive shaft of the production roller: stop, the caps on both ends of the driven shaft are released, and the new setting is between the two rollers when the two parts have the same rotation direction The rollers do not collide.

2. External adjustment of the socket: 1. Axis adjustment: unload the shaft piece of the drive shaft, rotate the eccentricity, the eccentric displacement corresponds to the promotion of the active roller shaft. Adjustment of circumferential positioning: Unload and loosen the passive gear and adjustment bolt to disengage the slight adjustment sleeve and the passive gear, and roll to see the purpose of adjustment.

The installation and commissioning process of the roll extrusion granulator is simple, but pay attention to the use of no-load start, pay attention to the machine for regular maintenance, only in this way can guarantee the limited use of the machine and bring greater economic benefits to the company.

The functions of the roller extrusion granulator.

The working principle of the roller extrusion granulator is very simple, with a total of four functions:

1.In order to ensure that the equipment can achieve continuous feeding during extrusion granulation, the feeding equipment generally selects screw conveyor and vibrating conveyor.

2.This is followed by a forced feeding system. This is to control the speed of the feed. It seems that the speed is uniform during feeding, which can increase the feed volume and increase the output. Its function is to pre-degas and apply pressure in advance, thus Make the product of higher quality.

3.The dual-shaft output is used for roller extrusion, which effectively increases the speed of transportation, protects the bearing capacity of the main shaft, reduces damage, and improves the transmission effect. It can be a stable pressure of the hydraulic cylinder to allow the floating roller to run smoothly.

4.Granulation: The material sent by the conveyor driven by the motor is crushed by the shredding system, and then the powdered material is evenly added to the jersey shake, and then enters the roll mouth after forced degassing and pre-pressing, according to the specifications of the particles , With the rotation of the pair of rollers, it gradually reaches the shape. Then complete the automatic demoulding process.

The whole granulation process does not need to add any other items. It seems to maintain the high quality of the original product. The granulated particles are packaged and sold in products that meet the requirements of industrial standards after screening. Otherwise, it will be returned to this for re-granulation.

Fermentation treatment of chicken manure using a tank type organic fertilizer composter

Fermentation treatment of chicken manure using a tank type organic fertilizer composter

Chicken manure has a high nutritional value compared to other animal manure. However, due to the presence of parasites and infectious bacteria in raw chicken manure, it cannot be directly applied to farmland and must be processed. Common methods include drying and natural drying. The processed chicken manure can be used as feed or fertilizer.

What are the benefits of using a tank type organic fertilizer composter to ferment organic fertilizer

1. Ventilation

The oxygen source of microorganisms is the air layer around them. When oxygen is consumed, CO2 emitted by microbial cells will replace the position of oxygen. Later, the oxygen around the microorganism runs out. If there is no “fresh” air to replace, anaerobic conditions will prevail, creating a foul odor. Therefore, the primary goal of ventilation equipment design is to update the gas environment at a certain rate, so that microorganisms can receive an adequate supply of oxygen.

2. Material turnover

The physical movement of the stack (also known as “agitation”) is achieved through two ways, namely, flipping and stirring. During the flipping process, the material particles are constantly flipped up and down. The stirring process updates the gas around the material particles.

3. Gas replacement During the process of maintaining static state of certain materials, the air layer surrounding the materials is constantly diluted or replaced by the gas generated by the material stack. Therefore, “forced ventilation” has great significance in such composting systems.

4. Cooling to remove excess moisture

In winter, white smoke often overflows from the pile during composting, indicating that it will warm up during fermentation, but only under suitable temperature conditions can beneficial fermentation bacteria multiply rapidly. Therefore, composting can promote the evaporation of excess water, thereby reducing temperature.

5. One machine is used in multiple tanks, with good processing capacity. The tank type composting machine can walk back and forth on the fermentation tank and shift the fermentation tank from side to side, so it has strong processing capacity. The hydraulic trough type stacker can also be lifted and lowered according to the height of the compost material stack, with flexible operation.