The pellet produced by disc fertilizer granulator machine is suitable for machine sowing, and the output is relatively high. The kneaded material is rolled into a round ball with no return material, high efficiency and good strength. Beautiful appearance, reasonable structure, safe and reliable, easy to operate.
Disc fertilizer granulator machine has a strong ability to prevent overload, even in the case of full load, there is no need to set up a separate feeding device.

The characteristics of disc bio organic fertilizer production technology are as follows:
1. It can directly produce spherical particles in one step, no size and no material return, and the rate of ball forming is more than 95%. Therefore, the production cost is low and it is suitable for machine seeding.
When the moisture content of raw material is about 40%, the drying and post-treatment are easy and the drying cost is low. Because it can be dried at low temperature or in the air, it will not affect the number of bacteria in the biological fertilizer.
3. Wet granulation has the advantages of low wear and low cost.
4. It has wide adaptability to all kinds of materials used in organic fertilizer granulation. 

Next, let’s look at the types of organic fertilizer raw materials. Common organic fertilizer raw materials include chicken manure, pig manure, cow manure, sheep manure, bacterial residue, humic acid, sludge, pharmaceutical residue, organic waste, etc.

Then choose a granulator to determine whether the form of organic fertilizer is powder or granular: powder, cylindrical, oblate, or standard circular. There are several commonly used granulators in organic fertilizer plants: disc granulators, roller extrusion granulators, flat mold granulators, drum stirring granulators, and three in one granulators.

The entire organic fertilizer production line includes fermentation equipment, granulation equipment, crushing equipment, mixing equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other process flows. The small and medium-sized extrusion granulation production line consists of a complete set of equipment including a mixer, conveyor, disc distributor, roller extrusion granulation machine, drum screening machine, drying machine, bucket elevator, finished particle warehouse, automatic packaging scale, etc. The process layout is compact, the operation is simple, and the operation is reliable.

Detailed analysis of the market, understand the market demand, and then formulate the corresponding development plan. Organic fertilizer machine is in accordance with the process of research and development, according to the concept of the plan, in order to better meet the needs of users, put into the market, conquer the market at a faster speed, and win sustainable development. It is not difficult for the design and R & D personnel of Tianci organic fertilizer machine to work in the first branch office, but do a lot of market research. For example, the production equipment is simple and fashionable in the demand of busy consumers.

In addition to the unique skills, the organic fertilizer production process equipment itself is very small, can work in any environment, plus the simple operation process, different organic fertilizer production process equipment from enterprises of various sizes are popular, the industry has higher sales, and the application of equipment in a wider field.
There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, organic fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Organic fertilizer machine can greatly save the production cost of organic fertilizer and other products, improve the production efficiency, so as to ensure that the quality of products produced is good and the batch is large, so as to meet the needs of the majority of users. In order to develop well in these aspects, the development of organic fertilizer equipment plays a key role. If we want to develop agriculture well, protect the environment and improve economic efficiency, we need to make great efforts to improve and update the organic fertilizer equipment and lay a good foundation. Grasp every detail and do a good job in production and development. 

Organic fertilizer fermentation equipment plays a huge role in the production process of organic fertilizer, mainly engaged in the treatment of livestock manure and the processing of organic fertilizer. Animal manure is a resource with pollution and corrosion ability, so it is also necessary to maintain it reasonably when using organic fertilizer manufacturing equipment for processing, in order to better extend the service life of the equipment.

How to do a good job in maintenance of organic fertilizer fermentation equipment:

1. Keep the workplace clean. After each organic fertilizer fermentation equipment test, thoroughly remove the residual rubber sand inside and outside the granulator, clean up the scattered or splashed rubber sand and flying objects on the organic fertilizer equipment, wipe the exposed processing surface of the organic fertilizer equipment machine clean, apply anti rust meat paint, and cover it with corresponding shields to prevent secondary invasion of dust.

2. The organic fertilizer fermentation equipment does not have external refueling holes, and the gears and worm gears are lubricated with organic fertilizer equipment specific butter. The upper gear and lower gear should be lubricated with triple grease once every season. When refueling, the gearbox cover and transmission gear cover of the power unit can be opened separately. The sliding surface between the support gearbox and the bracket hinge should be lubricated with oil frequently. The worm gear box and bearings have been fully lubricated with transmission grease before leaving the factory, but after every year of use, the gearbox machine should be thoroughly cleaned and all protective lubricants replaced.

3. Generally, for parts that are prone to corrosion or damage in organic fertilizer fermentation equipment, especially valuable parts such as magnetos, motors, cutting knives, seed delivery pipes, trenchers, conveyor belts, transmission chains, etc., these parts should be unloaded and stored indoors, and separated according to the type of machine to prevent deformation or damage caused by mutual compression.

4. It is important to promptly remove dirt and debris from the outside of the machine. Clean and lubricate all bearings, and cover the friction surfaces such as plow walls, disc targets, rotary tiller blades, trenchers, etc. with anti-corrosion agents such as paint, black oil, waste engine oil, etc.

5. Regularly pay attention to the operation of the organic fertilizer machine, and there should be no serious abnormal noise or metal friction sound. If any abnormalities are found, immediately stop using and inspect. Only after troubleshooting can the machine be used. If the corresponding cause cannot be found, the machine cannot be started. If there is a metal friction sound, the gap between the organic fertilizer equipment granulation pot and the granulation leaves can be checked first.

6. If the organic fertilizer fermentation equipment machine cannot operate when the programmable controller is pressed, the power supply voltage, power plug socket, connection plug socket, etc. should be checked for normal operation, and the internal fault of the controller should be checked.

7. Finally, when parking the organic fertilizer equipment in the open air, we need to first lift the walking wheels, header, etc. off the ground to ensure that they do not come into contact with the soil. Especially for components that are prone to deformation, they should be leveled or erected to eliminate the factors that cause deformation. Springs supported by springs should be relaxed.

The double roller granulator mainly relies on the external pressure mode, so that the materials are forced to pass through the gap between the two opposite rotating rollers and compress into pieces. The actual density of the material can be increased by 1.5-3 times to reach a certain strength standard. It is especially suitable for increasing the proportion of product stack. The equipment is not only scientific and reasonable in structure, but also low in investment, quick in effect and good in economic benefit.

The working principle of dry extrusion double roller granulator is very simple, and it has four functions
1. In order to ensure the continuous feeding of fertilizer granulation machine during extrusion granulation, screw conveyor and vibrating conveyor are generally used as feeding equipment;
2. Then there is the forced feeding system, which is to control the feeding speed. As if the feeding speed is uniform, it can increase the feeding amount and increase the output. Its biggest function is to pre degass and apply pressure in advance, so as to make the product quality higher;
3. Double shaft output is adopted for roll extrusion, which can effectively improve the speed of transportation, protect the bearing capacity of the main shaft, reduce damage and improve the transmission effect. It can make the hydraulic cylinder have stable pressure and make the floating roller heel run smoothly.
4. Granulation: the material sent through the conveyor driven by the motor is crushed by the chopping system, and then the powdery material is evenly added into the binding plate for shaking, and then enters the roller mouth after forced degassing and pre pressing. According to the requirements of the particle specifications, with the rotation of the roller, the molding is gradually achieved. Then the automatic demoulding process is completed.
The pig manure organic fertilizer production line adapts to the strategy of commercializing organic fertilizer management and promotes the formation of the production industry chain. It is a process equipment that integrates industrialization, marketization, and large-scale production development, which is conducive to the sustainable development of agriculture. Not only does it effectively promote the development of ecological agriculture, but it is also a choice for the development of agricultural circular economy.

Organic fertilizer machine can solve the problem of manure emission perfectly, and the treated manure can bring additional income to pig farms. Pig farms can sell the treated pig manure to organic fertilizer producers. After a series of processing, the pig manure can be processed into nutrient rich ecological organic fertilizer. Only through sufficient composting and fermentation, can the parasites, eggs and infectious bacteria in pig manure be inactivated through the process of composting and fermentation. Let’s share the details of pig manure fermentation process.

A. Raw material particle size: In order to achieve the granulation size of the organic fertilizer granulator, the particle size of pig manure and auxiliary raw materials must be below 10mm, otherwise it needs to be crushed;
B. Suitable material moisture: The optimum fermentation humidity for composting microorganisms is 50-60%, and the ultimate humidity is 60-65%. Therefore, it is best to adjust the material moisture to about 55-60%. When the moisture reaches more than 65%, there is a higher chance of dead tank without fermentation.
C. Pig manure and auxiliary materials control: According to local agricultural conditions, the production process of pig manure fertilizer can use organic matter such as straw, corn stalks, and peanut stems as auxiliary materials. The ratio of pig manure and auxiliary materials can be adjusted according to the requirements of fermentation water. (Generally 3:1), the composting auxiliary materials can choose the raw materials with a carbon to nitrogen ratio of 20~80:1. Therefore, common dry straw, corn stalks, fallen leaves, soybean stems, peanut stems and other organic matter can be used as auxiliary materials for composting and fermentation after being crushed.
D. Fermentation cycle: After pig manure, auxiliary materials and inoculation materials are mixed in the tank, the first time is turned over, recorded as the start time of the fermentation cycle, generally after 3 to 4 days of heating period (5 to 7 days in winter), the high temperature fermentation stage . Taking the temperature as the standard, when the temperature of the pile body exceeds 60-70℃, keep it for more than 24 hours, and the compost windrow turner can be used for turning the pile. The number of turning the pile varies with the season. The summer fermentation period is generally 15 days, and the winter fermentation period is 25 days.
E. If 10 days after entering the trough, it is found that the temperature in the fermentation tank has not exceeded 40°C, it can be judged as a dead tank and fermentation start-up failed. At this time, the moisture in the tank must be measured. If the moisture exceeds 60%, auxiliary materials and inoculation materials need to be added, and the organic fertilizer machine is mixed; if the moisture is less than 60%, consider whether the amount of inoculation materials is insufficient.

Organic fertilizer fermentation equipment is suitable for the mixing of solid and solid (i.e. powder and powder) and solid slurry (i.e. powder and slurry) in organic fertilizers, pesticides, veterinary drugs, food, biology, aquaculture, and composite fertilizers. It is also particularly suitable for the mixing of viscous materials and plays a huge role in obtaining organic fertilizers. Many equipment users are eager to understand the product structure and working principle of organic fertilizer fermentation equipment,

1. The structural characteristics of organic fertilizer fermentation equipment.

The structural characteristics of the organic fertilizer fermentation equipment are composed of a U-shaped container, spiral belt stirring blades, and transmission components; The U-shaped long cylinder structure ensures small resistance movement of the mixed materials (powder, semi fluid) within the cylinder. The positive and negative rotating screw bars are installed on the same horizontal axis, forming a low power and efficient mixed environment. The spiral shaped blades are generally made into two or three layers, with the outer spiral converging the material from both sides to the center, and the inner spiral conveying the material from the center to both sides, which can form more eddies in the flow of the material. Accelerated mixing speed and improved mixing uniformity.

2. The discharge method of organic fertilizer fermentation equipment.

Organic fertilizer fermentation equipment discharge method: The powder material adopts a pneumatic large door structure, which has the advantages of fast discharge and no residue; High fineness materials or semi fluid materials adopt manual or pneumatic butterfly valves, which can be equipped with heating or cooling jackets. There are two heating methods: electric heating and thermal oil heating. The cooling process can directly inject cooling water into the jacket, which has a large heat exchange area and fast cooling speed. The small model mixer adopts the direct connection method of the reducer, with a simple structure, high reliability of operation, and convenient maintenance. The large-sized mixer is driven by a belt pulley driven cycloidal reducer, and the elastic connection of the belt drive has the advantage of protecting the transmission components in case of overload.

The fermentation production of organic fertilizer requires a series of processes to process in order to convert animal manure and materials into organic fertilizer. During the treatment process, the first issue to be addressed is the fragmentation of feces. Which equipment in the organic fertilizer production line is used to solve this problem,

The vertical chain crusher is applied at the front end of the organic fertilizer production line to break large blocks of organic materials formed by aerobic fermentation, facilitating the powder fertilizer production process and particle fertilizer production process at the back end of the organic fertilizer. Due to the moisture content of fermented organic materials ranging from 35% to 45%, the materials are relatively wet and sticky, resulting in low crushing efficiency using traditional crushers, which can easily cause equipment blockage, overcurrent, and other issues that affect production. This chain crusher is specifically developed for the characteristics of organic materials, and is used to break large organic materials into small powdered organic fertilizer materials.

The principle is that large pieces of material slide into the crusher through the feeding port and pass through multiple layers of high-speed rotating crushing chains through the action of gravity. Finally, they are crushed by the high-speed rotating crushing to form a powder material and fall into the next process in a whirlwind shape from the material port.

Sheep manure organic fertilizer production equipment is mainly suitable for the harmless use of sheep manure, to achieve resource recovery and utilization, to achieve recycling processing of green organic fertilizer. The organic matter content of sheep manure can reach more than 50%, which is a kind of nutrient rich organic fertilizer.

Sheep manure organic fertilizer production equipment configuration

1. Low configuration

Small powder sheep manure organic fertilizer production line, its overall equipment price is low, investment is not big. Required equipment common small organic fertilizer equipment: organic fertilizer high moisture material crusher, mixer, granular fertilizer roller screening machine, fermentation tipper, small conveyor, packaging machine equipment.

2. Medium configuration

Small granular sheep manure organic fertilizer equipment, in addition to the basic equipment required for low configuration, it is also necessary to add NPK fertilizer granulator equipment, organic fertilizer drum dryer equipment, organic fertilizer cooler equipment, coating machine, packaging machine equipment, etc. .

3. High configuration

Medium and large pig manure organic fertilizer equipment. This kind of equipment is generally used in professional organic fertilizer manufacturers, and it is characterized by large output and larger output of fertilizer granulator. Compared with the small-scale organic fertilizer production line, the automation level of the entire production line has been greatly improved, and the overall equipment performance has also been improved. The required equipment is basically the above equipment, only the change of equipment capacity and automation degree, but these have a relatively large impact on the price.

There are three kinds of equipment configuration of sheep manure organic fertilizer: high, medium and low. The price of low configuration is relatively low. The production process equipment of high configuration organic fertilizer is more, and the investment is more. In addition, the investment in a set of sheep manure organic fertilizer equipment can also be determined according to the output and degree of automation.

Because the disposal of livestock manure does not meet environmental protection standards, many farms have to be closed and reorganized. Today, our Huaqiang heavy industry organic fertilizer machinery manufacturer teaches a scientific method of livestock manure treatment, that is, the use of livestock manure to produce commercial organic fertilizer.
One of the most important parts in the organic fertilizer production process is the fermentation of raw materials. If the materials can be completely decomposed in the process of material fermentation, the follow-up work will be smooth. If the materials can not be completely decomposed, it will be a failure of organic fertilizer. In our fermentation process, the most important thing is to control the temperature of the material and flip the work, so as to provide oxygen for the inside of the material in time. In particular, we recommend the trough type compost windrow turner produced by Huaqiang Heavy Industry Co., Ltd. This equipment is a special turnover equipment for material fermentation, which can easily achieve the purpose of uniform material oxygen supply

After the raw materials of organic fertilizer are completely fermented and decomposed, they can be processed by using the equipment of organic fertilizer production line. Among them, the trough type compost windrow turner is the equipment used in fermentation. Secondly, the commercial organic fertilizer can be produced through the processing of several equipment such as double shaft horizontal crusher, horizontal mixer, organic fertilizer granulator, dryer, etc., which can not only help the farms achieve the goal Environmental standards can help farms use manure to generate additional income. And the above production line equipment in Tianci heavy industry have professional introduction, if you are interested, you can consult Zhengzhou Huaqiang Heavy Industry Machinery Ltd. 

Another 75% of the nutrients in chicken and pig feed are excreted with feces, containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Organic fertilizer production equipment converts manure into organic fertilizer through certain processes. How can organic fertilizer equipment achieve rapid fermentation and deodorization to produce finished products, and what are the advantages of this process compared to ordinary fermentation,

How to achieve rapid fermentation in organic fertilizer equipment:

1. The fermentation energy consumption of organic fertilizer equipment is low.

This fermentation process utilizes biological heat to evaporate a large amount of water, with low energy consumption, coal and electricity savings, and low labor intensity. It can effectively control fermentation humidity and reduce the loss of effective substances. Recommended reading: How to treat animal manure before the production of organic fertilizer equipment.

2. Organic fertilizer equipment has low environmental pollution during fermentation.

The organic fertilizer equipment adopts enclosed equipment to enhance the controllability of industrial production and reduce the exposure of parasitic sources of mosquitoes and flies. This can effectively control environmental pollution and produce high-quality organic fertilizers while ensuring the environment.

3. The fermentation time of organic fertilizer equipment is short.

Firstly, a factory fermentation process is adopted, inoculated with high-efficiency active bacterial agents, to quickly form dominant microorganisms, shorten fermentation time, and accelerate deodorization. Generally, deodorization and ripening can be completed in 2-3 days. However, conventional composting of farmhouse fertilizers takes 15-20 days in summer and 2-3 months in winter.

4. High fermentation conversion rate of organic fertilizer equipment

The WN series organic fertilizer high-temperature rapid fermentation machine is regenerated by high-temperature aerobic active bacteria fermentation, and the conversion rate can reach 95% of the amount of organic waste added.

5. High degree of automation, simple and safe operation

The high-temperature and rapid fermentation machines for organic fertilizers are all controlled by PLC programs, with automatic control throughout the entire process of feeding, fermentation, temperature control, drying, and discharge. The operators can take up their positions after simple training. The equipment is equipped with various safety protection measures, which can effectively prevent various mechanical, electrical, and personal safety accidents.

6. Government policy support, in compliance with environmental requirements

After dust removal, deodorization, and sewage treatment, the organic fertilizer high-temperature rapid fermentation machine meets environmental standards for waste gas and wastewater discharge, without secondary pollution. The biochemical treatment machine thoroughly harmless treats the waste during the production process.

Cattle manure compost fermentation turner plays a key role in the whole process of organic fertilizer production, especially in cattle farms. For small-scale cattle farms, cattle manure treatment is not a big problem, but once the scale produces more than 1000 tons of dung every year, it will become a big problem. The organic fertilizer production equipment, such as cow manure compost turning machine, can not only reduce the pollution of cow manure, but also make the manure harmless, reduce and resource treatment.

Features of cow manure compost turning machine

The composting fermentation turner uses modern technology to treat livestock manure, agricultural and animal husbandry waste, urban domestic waste, filter mud, sludge, waste residue, distiller’s grains, etc. innocuously and synergistically, so as to make it a safe fertilizer to improve soil and improve crop quality. It is an ideal equipment to convert some pollution sources and organic wastes into bio organic fertilizer. The equipment of cattle manure compost turner has the characteristics of simple operation, full fermentation, short fermentation cycle, small pollution and convenient expansion. The fermented products treated by this machine can be further processed by organic fertilizer granulator.

Maintenance of composting fermentation turning machine

1. Check regularly, tighten the connecting bolts and nuts, and check whether the oil drain plug is loose.

2. Check all parts of the bolts, whether the cotter pins are damaged, replace them with new ones if necessary, and the cotter pins shall not be replaced by other objects.

3. Check whether the changing knife is defective and whether the fastening bolts are loose, and if necessary, make up and tighten them.

4. Clean the hardened attachments on the turning machine.

5. After the mixer has been working for one season, replace the gear oil of the reduction box, check the bearings of all parts, disassemble and clean, apply new butter, install it, and replace it if it is severely worn.

6. Check whether the scimitar is worn to different degrees, and replace it with a new one if necessary.

7. The turner will not work for a long time, and all exposed parts should be oiled to prevent rust and covered when placed outdoors.