Dry pig manure contains crude protein 10%-20%, crude fat 1%-3%, nitrogen-free extract 20%-30%, crude fiber 15%-30%, so it has high nutrients. Studies have found that dried pig manure can be fermented into high-quality organic fertilizer products. Can fluff the soil, improve soil compaction, chelate trace elements in the soil, improve soil fertility, etc. Pig manure is the most used raw material in the fertilizer production process.

Matters needing attention during pig manure fermentation:

Raw material particle size: The particle size of pig manure and auxiliary raw materials must be less than 10mm, otherwise it needs to be crushed;

 Suitable material moisture: the optimum fermentation humidity for composting microorganisms is 50-60%, and the limit humidity is 60-65%. Therefore, it is best to adjust the material moisture to about 55-60%. When the moisture reaches more than 65%, there is a higher chance of dead tank without fermentation. Fermentation of pig manure generally requires the help of compost windrow turners, which can make your work faster.

 Control of pig manure and auxiliary materials: According to local agricultural conditions, organic materials such as straw, corn stalks, and peanut stems can be used as auxiliary materials. The ratio of pig manure and auxiliary materials can be adjusted according to the requirements of fermentation water. (Generally 3:1), the composting auxiliary materials can choose the raw materials with a carbon to nitrogen ratio of 20~80:1. Therefore, the common dry straw, corn stalks, fallen leaves, soybean stems, peanut stems and other organic matter can be used as auxiliary materials for composting and fermentation after being crushed.

Fermentation cycle: After pig manure, auxiliary materials and inoculum materials are mixed in the tank, the first time is turned over, which is recorded as the start time of the fermentation cycle. Generally, it enters the high temperature fermentation stage after 3 to 4 days of heating period (5 to 7 days in winter). Take the temperature as the standard. When the temperature of the pile body exceeds 60-70℃, keep it for more than 24 hours, and the pile can be turned over. The number of times of turning the pile varies with season. The summer fermentation period is generally 15 days, and the winter fermentation period is 25 days.

If 10 days after entering the tank, it is found that the temperature in the fermentation tank has not exceeded 40°C, it can be judged as a dead tank and fermentation start-up failed. At this time, the moisture in the tank must be measured. If the moisture exceeds 60%, supplementary materials and inoculation materials need to be added; if the moisture is less than 60%, consider whether the amount of inoculation materials is insufficient.

We not only have a complete set of organic fertilizer machine, but also a complete set of compound fertilizer machine.

Pig manure can be processed into organic fertilizer through the organic fertilizer production line, starting from fermentation, which is the main link of harmless treatment. Through high-temperature fermentation, pathogenic bacteria and weed seeds in pig manure are killed, organic matter is humidified, and nutrients become easily absorbed by crops. The moisture content of fermented pig manure raw materials should be controlled at around 60%. Excessive or insufficient moisture can affect the fermentation effect. The fermentation method can be fermentation in a fermentation tank, tank fermentation, or stack fermentation. Customers can choose suitable fermentation equipment according to their own needs. During the fermentation process, an organic fertilizer tipping machine should be used to regularly flip the pig manure raw materials, with the aim of better oxygen absorption and more uniform and sufficient fermentation. After about 3 weeks of fermentation, the pig manure has basically matured, and then it can be stored in the tank for a few days. After a series of processes such as raw material crushing, adding auxiliary materials for stirring, and granulation, the finished pig manure organic fertilizer particles are packaged.

The first step in processing pig manure into organic fertilizer is fermentation, and the fermentation equipment is divided into the following types:

1. Organic fertilizer fermentation tank: The advantages of fermentation tanks are high environmental protection, short fermentation cycle, and small footprint.

2. Slot tipping machine: The advantage of slot tipping machine is its large processing capacity, which is suitable for large-scale organic fertilizer processing plants.

3. Crawler type tipping machine: The biggest advantage of a crawler type tipping machine is its flexible operation and does not require civil engineering.

Next, there are two situations: one is to make cow manure powder organic fertilizer, and the other is to make granular organic fertilizer.

Pig manure powder organic fertilizer equipment:

1. Feed bin: Provide raw materials evenly for the production line.

2. Crusher: Uniformly crush the fermented organic fertilizer raw materials.

3. Screening machine: After crushing, there will be some impurities in the raw materials that need to be screened out through the screening machine, and then the finished powder fertilizer will be produced.

4. Automatic packaging machine: The automatic packaging machine packages qualified powdered organic fertilizer into bags.

Pig manure granular organic fertilizer equipment:

Adding equipment on top of powdered organic fertilizer equipment

1. Organic fertilizer mixer: Powdered organic fertilizer enters the mixer to regulate water content or add auxiliary materials.

2. Organic fertilizer granulator: The stirred raw materials enter the granulator for granulation.

3. Screening machine: The produced particles may have varying sizes, and qualified particles can be screened out through the screening machine.

4. Automatic packaging machine: Qualified particles that have been screened can be packaged into bags through the packaging machine.

Chicken manure is one of the best fertilizers you can use in your garden. In a larger scope, it is also very valuable for cash crop all over the world. Many companies produce chickens, eggs, and grow crops simultaneously. This is a reciprocal relationship that allows you to use the manure produced by chickens for crops you grow on the same land. Why is chicken manure so valuable? There are many reasons why you should consider using chicken manure for crops. Firstly, it contains abundant nitrogen, which is a major element often lacking in soil. It is also easy to collect, compost, and convert into usable particles. We suggest that you prepare a pile or piles of hot compost to produce this fertilizer for your farm or garden.

Process flow of chicken manure organic fertilizer production line:

1. Chicken manure raw materials and plant straw are mixed for fermentation. It is recommended to use a ground tipping machine for ground stacking, or a trough tipping machine for feeding materials in the fermentation tank. During fermentation, the raw materials need to be flipped irregularly.

2. The fermentation time varies depending on the temperature in different regions. Generally, the fermentation time is 7-15 days, and after complete fermentation and maturation, it is directly collected by forklift.

3. Use a forklift to transport the fermented sheep manure raw materials to the silo, where they are transported by a belt conveyor to an organic fertilizer crusher for crushing.

4. The crushed raw materials are sent to the organic fertilizer mixer through a belt conveyor for uniform mixing and stirring, and then sent to the organic fertilizer granulator.

5. After the raw materials are granulated using an organic fertilizer granulator, they are directly sent to the organic fertilizer dryer for easy transportation and storage.

To prevent organic fertilizer particles from clumping, the dried particles need to be sent to the organic fertilizer cooler for cooling to increase their particle strength.

7. The cooled particles are sent to the organic fertilizer screening machine for screening, and the unqualified particles are sent to the granulator for re granulation. The qualified particles enter the next process.

8. After screening, the qualified particles are packaged into bags using an automatic packaging machine or manually, and placed in a dry and ventilated place to complete the entire production process.

If you already have hundreds or thousands of chickens producing feces for you, you may want to convert this material into fertilizer pellets. Of course, you must compost the manure before using it. Once the process is completed, these machines will complete the remaining work. If you want to achieve the best results, this is one of the best methods to improve the soil quality of crop growth. Just ensure that the chicken manure fertilizer applicator is affordable.

Regarding the issue of organic fertilizer, everyone is discussing more enthusiastically, so, how much do you know about chicken manure organic fertilizer? Let’s talk about the process of chicken manure organic fertilizer, and hope to help everyone understand the process of base fertilizer organic fertilizer.

1. The chicken manure and other auxiliary substances are fermented and decomposed through the compost windrow turner.

2. Transport the processed chicken manure directly to the raw material silo (or raw material mixer)

3. The chicken manure is transported to the disc homogenizer, and evenly added to the rotating disc of the disc granulator; the liquid component or an appropriate amount of water is sprinkled through the liquid component distributor of the disc granulator On the material in the disc, the amount of liquid phase required for ball formation is met; the rotating disc and the edge of the disc produce friction and centrifugal effect on the material, so that the material produces circumferential movement, and the powder particles are mutually rubbed and kneaded. Extrusion, gradually agglomerated into balls; fertilizer granulation is the most important step in the fertilizer production process.

4. Transported to the organic fertilizer dryer for heat exchange with the heat from the hot blast stove

5. Transported to the hot sieving to sort particles, and the fine particles are directly returned to the disc homogenizer, as the core to continue to participate in the adhesion of the particles into balls

6.Transfer to the organic fertilizer cooler, and cool the fertilizer through natural cold air or strong cold air

7. Transported to the finished product sieving machine, the large particles are crushed by the pulverizer and returned to the disc homogenizer to continue to participate in the ball formation

8. The qualified products after screening are transported to the coating machine for coating treatment

9. Transport to the automatic packaging scale for weighing, packaging, and storage

10. Drying, cooling and workshop dust are emptied up to the standard after being treated by cyclone dust collector, labyrinth dust removal room and wet scrubbing.

All of the above organic fertilizer machine are sold by our company. We are a fertilizer equipment manufacturer, an old factory of 22, welcome to visit.

According to testing, a duck can excrete approximately 100 grams of feces per day, and 10000 ducks can excrete approximately 1 ton of feces per day. According to the breeding cycle, if calculated in 40 days, about 40 tons of feces will be excreted. A duck farm with a sales volume of 1 million per year will excrete around 4000 tons of feces every year. Due to the continuous discharge of feces, it is a problem that duck farms must solve,

The duck manure organic fertilizer production line utilizes organic rich raw materials such as duck manure and plant straw, and processes them into pure natural green organic fertilizers through the duck manure organic fertilizer production line. The duck manure organic fertilizer production line is mainly suitable for the harmless processing of duck manure, achieving resource recycling and utilization. Duck manure organic fertilizer is a new type of organic fertilizer that is not fully digested by ducks. It is specially treated and does not contain any chemical components. It is widely used for geological improvement in sandy, alkaline, and barren land, and can quickly improve soil moisture, increase soil permeability, and have a good effect on increasing agricultural crop yield.

Production process of organic fertilizer from livestock and poultry manure:

1. Raw material ingredients: Various animal excrement such as chicken manure, pig manure, cow manure, biogas residue, or fermentable and fertilizer efficient raw materials shall be prepared in a certain proportion;

2. Mixing of raw materials: Stir the prepared raw materials evenly to improve the overall uniform fertilizer efficiency content of the fertilizer particles;

3. Raw material granulation: The evenly stirred raw material is fed into a granulator for granulation;

4. Particle drying: The particles made by the organic fertilizer granulator are fed into the dryer to dry the moisture contained in the particles, increasing their strength and facilitating storage;

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport;

6. Particle classification: Classify the cooled particles, and regrind the unqualified particles through an organic fertilizer crusher to screen out the qualified products;

7. Finished product coating: coating qualified products to increase the brightness and roundness of particles;

8. Finished product packaging: Bag the finished product particles and store them in a ventilated place.