Pig manure organic fertilizer chain plate compost windrow turner is suitable for aerobic composting of organic solid wastes such as livestock manure, sludge and straw.
The running system of the machine adopts frequency conversion speed regulation, good adaptability to different materials, stable operation, high stacking efficiency and deep groove operation, which can effectively shorten the fermentation period, improve the production efficiency and product quality.

Variable frequency speed control system can adapt to the change of working load.
According to the material resistance, the walking speed can be adjusted flexibly to make the organic fertilizer machine more adaptable and flexible.
Optional shifting vehicles can be used to realize the use of multi-tank equipment. If the capacity of the equipment permits, only need to build a fermentation tank to expand the scale of production and increase the value of equipment.
The hydraulic system is used to control the lifting of the working parts, which is flexible and safe.
The machine can be remotely controlled to move forward, move horizontally, flip and retreat quickly to improve the operating environment.
Optional trough type raw material distributor, automatic discharge device, solar fermentation chamber and ventilation and aeration system.

The complete set of automated organic fertilizer production equipment includes: manure dewatering machine, fermentation tipping machine, organic fertilizer crusher, organic fertilizer mixer, organic fertilizer granulator, rotary dryer, cooling machine, drum screening machine, automatic packaging machine, belt conveyor, coating machine, etc.

The current situation of rural cultivation is that about 100-150kg/year of chemical fertilizer is used. However, due to environmental protection needs, all corn stalks and wheat stalks cannot be burned and thrown away in the field. In addition, due to toilet renovation in rural areas, feces also need to be treated and processed. The shortage of organic fertilizer in each township’s farmland reaches several thousand tons, not to mention the farmland in each county; Processing rural organic fertilizer, using cow and sheep manure, corn straw, rice straw, soybean straw, and household toilet manure, opening an organic fertilizer processing plant to improve the quality of existing rural farmland and increase the yield of farmland. Opening a farm manure processing plant in rural areas to process various agricultural raw materials for fertilizer will definitely make a lot of money.

What are the simple configurations of small cow manure organic fertilizer production lines? In fact, a long time ago, we already had traditional manure composting technology, but there were many drawbacks. The traditional composting process had slow fermentation speed, could not achieve automated centralized processing, and production standards were not unified, resulting in uneven product quality, almost unable to sell to the outside world, only for self use. Now we can use simple pig manure and cow manure small-scale organic fertilizer production line equipment to complete the production of high-quality organic fertilizers.

A simple small-scale organic fertilizer production line for pig manure and cow manure

Equipment required for powdered organic fertilizer: fermentation tipping machine, pulverizer, screening machine, packaging machine.

Equipment required for granular organic fertilizer: fermentation tipping machine, grinder, mixer, granulator, dryer, cooler, screening machine, packaging machine.

Farmers are the ones who understand the annual use of fertilizers and the price situation across the country, and the organic fertilizer equipment in the market increases according to the increase in the use of organic fertilizers. Secondly, the current process production cannot achieve complete pollution-free and natural environmental protection. In rural areas, there is a fresh environment purification and vast land, which precisely solves this problem. At the same time, it is also beneficial for research and development and upgrading, reducing energy consumption. Finally, it was personally tested by farmers to mix organic fertilizers and fertilizers, and this is our organic fertilizer equipment.

 According to primary and secondary
(1) Main raw materials. The main raw material of organic fertilizer production process accounts for 30% – 80% of the whole material, which is composed of one or several raw materials. The main materials commonly used are animal manure, straw powder, mushroom residue and so on.
(2) Accessories. It is mainly used to adjust moisture, carbon nitrogen ratio, pH value and permeability of some raw materials, composed of one or several raw materials. Usually, this kind of raw material accounts for less than 40% of the whole material, and the proportion of single material is less than 20%. The commonly used auxiliary materials are wheat bran, soybean meal, peat, plant ash, quicklime, etc.
Classification by raw material properties
According to the properties of raw materials, it can be divided into carbon containing raw materials, nitrogen containing raw materials and conditioner raw materials.
(1) Carbonaceous materials. It refers to the raw materials with high organic carbon content, which are usually used as main composting materials, such as straw, rice husk, mushroom residue, etc. In addition to straw composting, most of the carbonaceous materials are used as auxiliary materials to adjust water content, carbon nitrogen ratio, bulk density and enhance the permeability of materials.
(2) Nitrogen containing raw materials. Generally refers to the raw materials with carbon nitrogen ratio below 30:1, such as livestock manure. There are also some high nitrogen raw materials used as auxiliary materials to adjust the carbon nitrogen ratio, such as soybean meal, fish meal, etc.
(3) Conditioner raw materials. It mainly refers to raw materials used to adjust pH value, such as quicklime to adjust acidity and gypsum to adjust alkalinity. Sometimes the raw materials used to adjust the C / N ratio are summarized as regulators, such as superphosphate, phosphate rock powder, etc. 

The equipment of the organic fertilizer production line is actually an environmentally friendly product, and the raw materials used for organic fertilizer are also sourced from local organic waste. The raw materials include crop straw, farm manure, humic acid, furfural residue, vegetable waste, orchard waste branches, soybean meal, and other raw materials. These agricultural and aquaculture waste can be processed by organic fertilizer production equipment to produce organic fertilizers that are beneficial to our fields, This solution not only allows local materials to be sourced, but also saves costs for enterprises, and effectively helps local relevant departments alleviate environmental pressure. I believe everyone is familiar with the nutritional components contained in organic fertilizers, which have strong fertilizer effects and can effectively alleviate a series of situations such as soil compaction and the dissipation of soil microbial communities. Long term application of organic fertilizers is a necessary measure to maintain a virtuous cycle of agricultural ecology in China.

Generally speaking, the complete equipment of chicken manure organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system.

The fermented and decomposed chicken manure is sent to the crusher for crushing, and the fineness of 80 mesh materials accounts for more than 65%. It is sent to the organic raw material warehouse through the conveyor belt. After electronic measurement, it enters the raw material grinder together with other raw materials (nitrogen, phosphorus and potassium) for secondary crushing and mixing. The crushed and mixed material is sent to the organic fertilizer granulator through the belt conveyor, and the particles are sent to the dryer and hot blast stove through the belt conveyor The hot air in the dryer is introduced into the dryer through the induced draft fan, which fully contacts with the organic fertilizer particles entering the dryer. The moisture in the particles is quickly exchanged out, and a large amount of water vapor is introduced into the dust drop chamber by the induced draft fan, and then discharged after dust removal and water washing.

After drying, the temperature of the dried particles is about 70 degrees, which flows out through the tail of the dryer, and then enters the cooler for cooling. The normal temperature air introduced by the induced draft fan fully contacts with the high-temperature particles in the cooler. The temperature of the high-temperature particles is gradually cooled to the normal temperature. The hot and humid air in the cooling organic fertilizer machine is introduced into the dust drop chamber by the induced draft fan, and then discharged after dust removal and water washing. The organic fertilizer particles cooled to normal temperature flow out from the tail of the cooler and enter the screening machine. Under the continuous rolling action of the screening machine, the unclassified organic fertilizer successively passes through the fine screen section and the finished product screen section of the screening machine. The organic fertilizer is divided into three specifications: fine return material, finished product particle and large particle. The fine return material and the crushed large particle are returned to the organic fertilizer granulator through the return belt conveyor After re granulation, the finished product particles are sent into the coating machine through the belt conveyor, and fully contact and mix with the coating oil or functional bacteria that are metered into the coating machine. The coated oil or functional bacteria are evenly wrapped and absorbed on the surface of organic fertilizer particles, and then enter the finished product warehouse. After being measured by the electronic metering packaging machine, they are sent to the packaging machine for packaging and sealing, and then enter the finished product warehouse. 

Sheep manure organic fertilizer has always played an important role in the fertilizer industry and is now deeply loved by farmers in various regions. Sheep manure organic fertilizer is rich in a large amount of organic matter, and is an important source of improving soil organic matter. It can even restore the previously fertile soil that has hardened and deteriorated. This is mainly related to the rich variety of organic trace elements in sheep manure organic fertilizer, which promotes the continuous activity and reproduction of beneficial bacteria in the soil, slowly restoring the firmness of the soil, and increasing the soil’s permeability and water permeability. During the growth and development process of crop roots, they not only obtain abundant nutrients but also fully come into contact with water and oxygen, greatly improving the survival rate of seedlings.

Small organic fertilizer production equipment is used in the processing engineering of animal manure organic fertilizer production lines. Small organic fertilizer production lines have the characteristics of low total investment price, low cost, and low technical requirements, making them suitable for large planting and breeding enterprises and small organic fertilizer factories. Small organic fertilizer production equipment plays an important role in reducing livestock and poultry manure pollution. Processed organic fertilizers are widely used in industries such as fruits, vegetables, tea, grains, and plants. In recent years, due to the large-scale development of animal husbandry, a large amount of feces and sewage have been generated. Organic fertilizer equipment is a large, medium, and small organic fertilizer equipment production line manufacturer that mainly uses decay and deodorization technology, integrating practical and effective decay fermentation technology, particle processing, raw material mixing, drying, packaging, etc., and uses these processing technologies to process livestock and poultry manure into harmless commercial organic fertilizers. These organic fertilizer equipment not only promote the harmless treatment and resource utilization of livestock and poultry manure, but also form an industrial chain of commercial operation and production, achieving industrialization and marketization.

The reason why organic fertilizer has a high profit is that more and more farms are coming, and livestock and poultry manure resources are very abundant, cheap, and even free of money. Many of them are wasted. However, processing organic fertilizer is an essential fertilizer for agricultural cultivation, which is actually turning waste into treasure. Therefore, the prospects of the organic fertilizer industry are still very good.

With the increasing attention of governments at all levels and the recognition of organic fertilizer by farmers, the production and market of organic fertilizer have entered a period of rapid development. In the process of organic fertilizer production by organic fertilizer machine, feed production equipment or general compound fertilizer production equipment is commonly used, but it is often not suitable for selection due to poor pertinence.

1: The results showed that the crawler type compost windrow turner should be used in the strip stack fermentation. This type of composting method has the advantages of flexibility, simplicity, large treatment capacity and good air permeability. When processing the same volume of organic materials, the area occupied by strip stack fermentation is 2-3 times of that of trough fermentation.

2: Trough fermentation: trough fermentation is generally a partition wall built on the cement floor, and the top of the partition wall is paved with guide rails. The compost windrow turner walks on the guide rail and is equipped with a rail changing mechanism. The tipper can move from one trough to another. Whether it is a self-propelled compost windrow turner or a trough tipper with multiple troughs or one trough with one machine, the operation of the tipper will be more flexible if it has the function of breaking and stirring during the turning process.

3: The main equipment of trough fermentation is chain plate compost windrow turner; the chain plate compost windrow turner can be equipped with bacterial liquid spraying device, which can well meet the process requirements and spray mixed bacterial liquid according to the working characteristics of the compost windrow turner, so as to reduce the mixing process in the early stage. 

There are 10000 tons of feces and factory waste materials that can be used every year. The actual annual production of finished organic fertilizer is about 8000 tons. According to the above conditions, our company designs the following fertilizer production process for your company as follows:

Production process: fermentation materials are put into the fermentation tank evenly sprinkle the bacteria agent, turn over the pile fermentation, ferment for 12-15 days, leave the trough, sift, crush, premix, (granulation) package and sell. 
1. The trough compost windrow turner adopts trough biological fermentation. According to your production scale, you need to build four fermentation tanks with a width of 3 meters and a length of 50 meters. The fermented material is continuously poured into the fermentation tank, and the turning machine is used to move to the other end of the fermentation tank every day. It is three meters high, and can achieve the purpose of water regulation and uniform mixing, so that a lot of land and a lot of labor can be saved. It can achieve the purpose of being fully decomposed.
2. The forklift moves the fermented organic fertilizer to the semi-finished product stacking area, which is convenient for handling the fermented organic fertilizer every day and leaving the pond in time.
3. The sieving machine sifts the fermented organic fertilizer, and detects the large pieces and sundries inside, which is convenient for the next step of crushing and packaging.
4. The crusher separates the large debris and stones in the sieved organic fertilizer and then crushes them, so that it is beautiful and can ensure the quality of the product.
5. The premixer can premix the sieved and crushed organic fertilizer to ensure the stability of the product quality, and at the same time play a mixing role for the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
6. ​​After the packaging machine is evenly premixed, the organic fertilizer will be granulated if needed, and if no granulation is required, it will be directly packaged and sold.

Organic fertilizer crawler compost windrow turner is a kind of large-scale compost machine. It is full hydraulic operation system, pull rod type steering wheel operation, crawler type walking, strong power, advanced technology, large output, strong overturning capacity, hydraulic lifting adjustment of tipping drum, high automation, simple operation, it is the compost equipment for organic material oxygen consumption fermentation into organic fertilizer.

Organic fertilizer compost windrow turner is a kind of organic fertilizer which can store poultry excrement, agricultural waste, filter mud, sludge, domestic garbage and other pollutants through the principle of oxygen consumption fermentation. It can be heated in one day, deodorized in 3-5 days, (can kill eggs and other pathogens in feces) and become fertilizer in seven days. It is faster and more efficient than other mechanical fermentation methods. According to the requirements of customers, some auxiliary facilities, such as automatic sprinkling device, can also be used.

Ground stacking fermentation mode is a fertilizer making mode which can save civil engineering and human resources. It is necessary to stack the materials into long strip stacks, and the materials are stirred and broken by the compost organic fertilizer machine regularly, and the organic matter is decomposed under aerobic conditions. With the function of crushing, time and labor are greatly saved, and the production efficiency and product quality of organic fertilizer plant are significantly improved, and the cost is greatly reduced. When the tipper works, it can effectively mix sludge, chicken manure and other materials with bacteria and straw powder. It creates better aerobic for material fermentation. It is not only much faster than deep trough fermentation, but also effectively prevents the production of hydrogen sulfide, amine gas, and other harmful and malodorous gases in fermentation, which meets the requirements of environmental protection. 

Organic fertilizer fermentation equipment is currently widely used in organic fertilizer production lines, which can improve production efficiency and produce high-quality organic fertilizers. Before producing organic fertilizers, it is necessary to treat the feces to achieve the best results.

Currently, opening an organic fertilizer processing plant in rural areas is very simple. The raw materials used for producing organic fertilizers are chicken manure, duck manure, pig manure, cow manure, and crude fiber raw materials, which come from a wide range of sources. In addition, small-scale production of organic fertilizers in rural areas requires small equipment investment, low production costs, easy operation, and abundant returns. So, it is suggested that everyone can examine this aspect.

The main investment of organic fertilizer plants is to build rainproof steel structure greenhouses, organic fertilizer production equipment, organic fertilizer raw materials, workers’ wages, fermentation costs, shipping costs, electricity costs, and other expenses. The investment in small organic fertilizer equipment is about 100000 yuan, and other expenses are about 300000 yuan. The overall investment will not exceed 500000 yuan, and the profit per ton of organic fertilizer is at least 200 yuan. The annual output of small organic fertilizer plants ranges from 2000 tons to 5000 tons, with an annual output of 2000 tons, The annual net income is also around 400000 yuan, so building a small organic fertilizer factory only takes about one year to recover costs.

The so-called pig manure and cow manure small-scale organic fertilizer production line refers to a small complete set of equipment that uses cow manure and pig manure as raw materials to process organic fertilizer. The configuration of the small-scale production line is relatively simple, mainly focused on producing powdered organic fertilizer, because the investment in powdered organic fertilizer equipment is lower and it is easier to start. If the benefits are good in the later stage, it can be upgraded again. What equipment is used in the production line of cow manure organic fertilizer? According to the production process of cow manure organic fertilizer, the equipment used in the cow manure organic fertilizer production line includes: pre mixer, fermentation tipping machine (or fermentation tipping machine), crusher, disc granulator, screening machine, and packaging machine. This is the basic configuration for producing cow manure granular organic fertilizer. According to a small production line with an annual output of 3000-5000 tons, the price of the entire equipment is around 150000 to 300000 yuan.

Build a system for resource utilization of livestock and poultry manure, comprehensive utilization of straw, and harmless treatment of diseased and dead livestock and poultry, and establish a professional collection system for livestock and poultry manure and diseased and dead livestock and poultry. By utilizing agricultural waste as a resource, we provide clean energy for rural areas, provide strong protection for black soil through organic fertilizer return, and solve the problem of agricultural non-point source pollution caused by livestock manure pollution.

The trough compost windrow turner is widely used in the fermentation and composting of organic wastes such as livestock manure, sludge waste, sugar mill filter mud, dregs cake and straw sawdust. It is widely used in the fermentation of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields and Agaricus bisporus planting plants.
Trough compost windrow turner is also known as rail compost machine, track compost machine, compost machine and so on.

The tipping span of our company’s compost windrow turner can be between 3-30 meters, and the dumping depth can reach 0.8-1.8 meters. There are many specifications and models of double groove and half groove type to meet the different needs of customers. There are many types of trough compost windrow turner, and the function configuration is uneven. For detailed parameters, please call the sales manager
Zhengzhou Tianci Heavy Industry Machinery Ltd has been established for 20 years. It has experienced many ups and downs, rich production experience and continuous innovation spirit. Our main production of organic fertilizer machines are: organic fertilizer granulator, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, etc., while the sale of 1-200000 npk fertilizer production line, organic fertilizer production line, biofertilizer project production line, BB fertilizer complete equipment. We provide customers with a series of after-sales services, such as plant design, equipment debugging and installation. We are looking forward to cooperating with you!