The production of Organic fertilizer is a composting process that places materials in the fermentation tank and dumps, mixes and breaks them through the tank type dumping machine to ferment, decompose and degrade materials. Compared with static composting, it is easier to obtain stable product properties and has better odor control effect. The overall level of automation can be higher, saving space.

Deep trough Organic fertilizer fermentation equipment is to build two walls on the flat ground to form one or more fermentation tanks. The trough dumper/trough dumper works on the fermentation tank, usually driven by a motor. Due to the high-speed rotation of the drum of the slot type tipping machine, the blades on the drum crush, mix and stir the fermented materials in the fermentation tank, and at the same time, the materials are flipped backwards by the drum and stacked loosely. Through the electric drive device, the Organic fertilizer tipping machine can realize the automatic lifting and rotation of the drum. The tipping machine can move from one fermentation tank to another through a moving crane, and multiple fermentation tanks can use a tank type tipping machine.

Use and characteristics of deep trough Organic fertilizer fermentation equipment:

1. The tipping span of the slot type tipping machine can reach 4-12 meters, and the fermentation cycle is about 15 days. The length of the fermentation tank depends on the situation. It is possible to feed at the inlet every day and discharge at the other end. Feed and process daily. When the flipping machine needs to change the flipping section after flipping, the stirring dragon can be raised to quickly run the equipment to the flipping section.

2. The innovation of this machine is to fully utilize the deep pool design of underground space and the new technology of long-distance dumping, and to make the harmless treatment of organic waste on a large scale become a reality with limited ground area.

3. Compact structure, advanced technology, and the use of some beneficial microorganisms can promote the rapid decomposition of organic waste such as livestock manure. Adopting a unique tank type continuous aerobic fermentation technology, organic waste is quickly decomposed, dehydrated, sterilized, and deodorized, achieving the goal of harmless, resourceful, and reduced treatment, with low energy consumption and stable product quality.

4. The intelligent automatic control of the fermentation material turnover process, under the action of vertical and horizontal walking mechanisms, causes a certain turnover displacement of the fermentation material in the pool, and the material moves back in a continuous and equal distance gradually in the pool, thus forming a continuous aerobic fermentation process. The stirring knife not only flips evenly and oxygenates, but also has the function of crushing materials.

5. The electronic control system of the equipment is advanced and reliable, easy to operate, equipped with remote control, automatic, and manual. After the main engine starts running, turn the rotation button to the “automatic” state and turn on the walking button, and the throwing machine starts working. The flip operation trolley flips horizontally to one side and touches the limit switch. The flip operation trolley stops walking, and the entire equipment travels longitudinally for 3-5 seconds (about 250-300 millimeters). After that, the flip operation trolley starts to flip horizontally to the other side, achieving the effects of flip and oxygen filling during round-trip work.

In fact, cow dung is not only dung, but also can be turned into treasure. It is a good choice to ferment cow dung into cow dung fermented Manure. Using cow dung as raw material to produce Manure has low cost and stable quality. Fermented cow dung Manure is widely used in vegetables, fruits, seedlings, Cash crop, medicinal materials, tea, bonsai, green vegetation, etc.

Methods and steps of cow dung Organic fertilizer production line fermentation to make Manure

1. Pile the raw materials for making cow manure into strips on a flat surface. (The slot type tipping machine directly puts the materials into the slot), the stacking width is equal to the equipment’s stacking width, the height should be as high as possible, and the length should be as long as possible, such as 50 meters, 100 meters, etc. The ground should be flat, and both cement and land can be used (as long as it is flat and has a certain hardness). For every 10000 tons of production, a site area of 5-6 acres is required, and the slot type tipping machine will occupy a relatively small area.).

2. Sprinkle the composting base materials such as piled animal manure and other materials, household waste, sludge, etc. with biological fermentation agents (our unit provides technology and fermentation agents).

3. Use Organic fertilizer dumper or trough dumper to evenly mix and turn cow dung (water content should be 50% -70%), fermentation bacteria agent, etc., deodorize within 3-5 hours, heat up to 50 ° C within 16 hours, and then turn over again to increase oxygen when the temperature reaches 55 ° C. Later, when the temperature of the material reaches 55 ° C, start to turn and mix, so as to achieve the effect of uniform fermentation, oxygen increase, and temperature drop, and repeat the next process until complete decomposition.

4. If the moisture content of cow manure is too high, auxiliary materials containing organic matter that are relatively dry and can absorb water can be added, or the last dried fertilizer can be placed underneath to form a choppy shape by reflux method. Pig manure with a high moisture content can be placed in the middle to allow the moisture from the top to seep into the bottom before flipping.

5. Generally, the fertilizer process takes 7-10 days. Due to different climates, it may take 10-15 days for the materials to be completely decomposed, truly realizing no odor, no bacteria, insect eggs, weed seeds, high Humus content, high potassium content, etc.

6. If we want to turn powdered fertilizer into granular fertilizer, we need to add equipment such as disc granulators, crushers, grading screens, dryers, cooling machines, automatic packaging machines, and belt conveyors.

Fertilizer industry has a short history, but it has developed rapidly, and has gradually become one of the pillar industries encouraged by the state in the field of agricultural materials. However, with the fierce competition in the chemical fertilizer industry, the shortcomings of low utilization have become increasingly prominent, and organic fertilizer production equipment has gradually gained market attention.

With the continuous expansion of the scale of livestock and poultry breeding in China and the gradual improvement of specialization, a large amount of excrement and waste generated in the production and processing of livestock and poultry products are also increasing the pollution level of the surrounding and livestock farms’ own environment. Studying the current situation, trends, problems, and necessary policy support of livestock and poultry pollution is of great significance for alleviating rural livestock and poultry pollution in China, improving the utilization rate of livestock and poultry manure resources, achieving sustainable development of livestock and poultry breeding, and improving the living environment and residents’ health status in rural areas. Many major agricultural provinces have a large scale of animal husbandry, and the waste discharged from animal husbandry has also caused negative impacts on the environment. Therefore, fermenting and processing various types of livestock and poultry manure, and using organic fertilizer production equipment to produce pure natural and pollution-free organic fertilizers, turning waste into treasure while also improving green environmental protection, is a very good choice.

With the promotion of supply side structural reform and the improvement of environmental protection requirements, the fertilizer industry in the future will develop in the direction of cost saving and efficiency increasing, quality and efficiency improvement, emission reduction and efficiency improvement, and green, large-scale, professional and intelligent.

Fertilizer granulator equipment manufacturers adhere to scientific and technological innovation, green development, increase the technical research and production of bio organic fertilizer, we respond to the relevant policies of vigorously developing bio organic fertilizer, optimize the recycling of resources and improve the quality and efficiency of agricultural products, make full use of all kinds of crop straw, plant waste and other biological organic matter, and process them through the organic fertilizer production line Organic fertilizer production, and vigorously promote the use.

It is closely related to the process flow of the Organic fertilizer production line. The supporting equipment of the general livestock manure production Organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, grinding system, batching system, mixing system, granulation system, screening system and finished product packaging system.

Requirements for supporting equipment of Organic fertilizer production line from livestock manure:

The fermentation system of the supporting equipment process flow of the livestock manure production line for Organic fertilizer is composed of a feed conveyor, a biological deodorizer, a mixing mixer, a proprietary lifting tipping machine and an electrical automatic control system;

The main equipment of the drying system includes belt conveyor, rotary dryer, cooling machine, induced draft fan, hot air stove, etc;

The deodorization and dust removal system consists of a settling chamber, a dust removal chamber, etc;

The crushing system includes new semi wet material crushers, LP chain crushers or cage crushers, belt conveyors, etc;

The batching system includes equipment such as an electronic batching system, a disc feeder, and a vibrating screen, which can be configured with 6-8 types of raw materials at once;

The mixing system consists of optional horizontal or disc mixers, vibrating screens, mobile belt conveyors, etc;

Granulator equipment is required for the granulation system of the supporting equipment of the livestock manure Organic fertilizer production line process flow, and the optional granulator equipment includes: compound fertilizer roller extrusion granulator, disc granulator, flat film granulator, biological Organic fertilizer spherical granulator, Organic fertilizer special granulator, drum granulator, throwing round machine, compound fertilizer special granulator, etc;

The screening system is mainly completed by drum screening machines, which can be equipped with primary and secondary screening machines to achieve higher yield and better particles;

The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc. In this way, the production line of Organic fertilizer can be fully automated and non-stop.

A large-scale breeding farm has limited land consumption capacity and cleans up a large amount of pig manure every day. We want to dispose of these pig manure, it seems that it’s not that easy to deal with. In the past, when raising pigs and chickens at home, the amount of feces was low, and the land at home could digest these feces. The current situation is that there are so many people every day. If one is lazy and not cleaned up, pigs cannot live a healthy life; If we clean up the feces in a timely manner, we won’t be able to find a “safe place” immediately.

Pig manure Organic fertilizer equipment simple fermentation granulation processing fertilizer steps

1. Fermentation: Collect poultry manure and urine, mix them with hay and rotting silage to make compost and let it ferment. The Organic fertilizer dumper is used to fully ferment the cow dung after fermentation, which can only be achieved by timely and uniform turning. Some places are very dry now, while others are very wet, which can affect the fermentation quality.

2. Ingredient crushing and mixing: The composted material, along with inorganic fertilizers such as N, P, K, and other additives, is crushed, proportioned, and mixed in a certain proportion through a material crusher and a horizontal mixer using a batching bin.

3. Granulation: new type Organic fertilizer granulator is used to granulate materials.

4. Screening and recycling system: The granular material output from the granulation and forming system has certain differences in particle size and needs to be screened and graded. The selected rotary screening machine requires low vibration, low noise, convenient screen replacement, and is equipped with a screen cleaning device. It is recommended to equip an automatic return system to screen unqualified large and small particle materials, transport them out through a belt elevator, re crush them, and then send them to a granulator for further granulation, which helps to improve the continuous operation capacity of the production line.

5. Drying: use a Organic fertilizer dryer to further remove moisture from the screened particles to meet the standard requirements of Manure moisture content.

6. Cooling: Using a cooling machine to cool the granular material helps to store and maintain the quality of the particles.

7. Packaging: The cooled granular material is transported by a bucket elevator into the finished product warehouse. Granular materials are quantitatively weighed and packaged through automatic packaging scales.

Bio-organic fertilizer has complete nutrient elements, which can not only improve soil compaction and soil improvement caused by the use of chemical fertilizers, but also enhance the ability of fertilizer, fertilizer and water retention. The poultry manure processed by the compost turning equipment can improve the soil with good fertilizer efficiency. With an organic fertilizer granulator, it can be further made into high-quality organic fertilizer.

The utility model relates to a tank type fermentation method, which comprises the following steps:

1. The fermentation tank with brick concrete structure is built under or on the ground.

2. The bottom surface of the fermentation tank is hardened with concrete, and 1 ~ 3 ventilation ditches are evenly set up. On the two long sides of the aeration ditch, 5 cm deep and 10 ~ 15 cm wide steps are reserved from the bottom surface of the fermentation tank.

3. The supporting permeable plate is erected on the steps to cover the ventilation ditch.

4. The materials to be fermented are evenly stacked in the whole fermentation tank to start fermentation. Because the material in the tank is supported by the permeable plate, the excessive moisture in the material seeps into the bottom of the fermentation tank through the permeable plate, which is easy to pollute the groundwater. The height of the existing fermentation tank is usually less than 1.5 meters, so the material handling capacity is limited.

Working principle of trough compost turning machine

From the end of the fermentation tank, the fermented materials are transported away, and the space (one day’s treatment capacity) vacated at the front end of the fermentation tank is added with new fermentation materials, thus forming a continuous fermentation process. Under the transportation of longitudinal and transverse traveling mechanism, the high-speed rotating agitator throws up and scatters the fermentation materials, and produces certain displacement, which makes the materials move backward in a regular and equal distance in the tank. The materials were fermented once and aged twice.

In general, when equipped with displacement vehicle, the tipper can be used in one machine with multiple tanks for aerobic fermentation, and can be used with solar fermentation chamber, fermentation tank and shift truck. Organic fertilizer production equipment greatly improves the production efficiency of compost fermentation.

China is a major country in traditional Chinese medicine, with tens of thousands of tons of dried Chinese herbal medicines used in production each year. The extracted Chinese herbal residue accounts for over 80% of the total amount of extracts. However, a large amount of residual traditional Chinese medicine residue has almost been dumped into the garbage heap, wasting resources, polluting the environment, and occupying a large area of land. Most of the organic matter of Chinese herbal dregs is suitable for Organic fertilizer production, so any Chinese herbal dregs can be used as raw materials for Organic fertilizer production to turn waste into treasure.

How to use drug residue to produce Organic fertilizer? The steps and equipment for processing fertilizer in the pharmaceutical residue Organic fertilizer production line are as follows:

1. Raw material crushing: The pharmaceutical residue produced in production is crushed by a grinder for 10 to 50 mesh, with the aim of avoiding the fermentation tank from entanglement and stirring of rotating leaves during the process of decomposition and stirring;

2. Ingredients: Crush the pharmaceutical residue, livestock and poultry manure, fermentation bacteria, and water in step 1 according to 55-70:15~25:2~4:10~30, and mix them evenly in a mixer;

3. High temperature equipment fermentation: Put the mixed materials in step 2 into a high-temperature fermentation tank, maintain the temperature at 60-90 ℃, and ferment for 1-2 days to complete the fermentation;

4. Aging: Place the materials fermented in step three in the aging chamber, maintain a temperature of 60-70 ℃ under ventilation, and conduct secondary fermentation during the aging process, lasting for 3-6 days;

5. Granulation: Crush the raw materials such as the pharmaceutical residue in step 5 again and then put them into an Organic fertilizer granulator. Maintain the moisture content of the material at a temperature of 50-60 ℃ for 8-15% and granulation;

6. Drying: In the dryer, maintain ventilation, control the temperature to 100-120 ℃, dry for 20-40 minutes, and maintain a moisture content of 3-5% of the material;

7. Cooling: Put the dried material in step seven into the cooling machine, and cool it to room temperature under ventilation;

8. Finished product: The material cooled in step 8 is screened by a screening machine, with a particle size of 1-4.5mm, and packaged.

How much is the full set of dregs Organic fertilizer production line? There is no complete answer to this question, as different equipment configuration schemes, production line process designs, and production requirements may require varying amounts of funding. The specific equipment quotation depends on the actual configuration. However, it can be determined that the configuration is more scientific, more reasonable and more suitable for actual production, and the price investment of equipment will be more cost-effective. The price investment of the general full set of pharmaceutical residue Organic fertilizer production line will be in the range of hundreds of thousands to millions.

Sheep dung is rich in crude fiber, crude protein and other organic components. These substances are mixed with bedding, straw, weeds and other organic substances, added with biological fermentation strains, and piled up to control the relative humidity at 65% -75%, create a suitable fermentation environment, and microbial strains will multiply in large numbers. At this time, organic substances will be decomposed and transformed into ugly, fully decomposed active Manure. High temperature composting can improve the quality of sheep manure. At the end of composting, the relative content of total nitrogen, total phosphorus, and total potassium increases. The special high-temperature physical and chemical environment formed during the composting process can kill harmful bacteria, parasites, eggs, and weeds in sheep manure, achieving harmless, reduced, and resource utilization, thereby effectively solving the environmental pollution problem caused by sheep manure in sheep farms. The advantages of composting are simple technology and facilities, convenient application, and no odor.

Small sheep manure Manure equipment includes: trough dumper, wet material grinder, horizontal mixer, churn granulator, dryer, cooler, screening machine, coating machine, automatic quantitative packaging machine, belt conveyor.

Configuration description of 5000t/a small trough Organic fertilizer production line:

1. Tank type fermentation tipping machine: Directly pile the materials into strips and use tank type fermentation. According to your production scale, you need to build 1-5 fermentation tanks with a width of 3 meters and a length of 40-60 meters. The fermentation products are continuously put into the fermentation tank, and the tipping machine is used for flipping fermentation. It can achieve the purpose of water regulation, uniform stirring, deodorization, and dehumidification, which can save a lot of labor and achieve the goal of full ripening;

2. Forklift feeder: use the forklift to move the fermented Manure to the semi-finished product stacking area, so that the fermented Manure thrown by the dumper can be disposed every day.

3. Drum screen: the fermented Manure is screened, and the large blocks and sundry fibers inside are sorted out to facilitate the next step of semi wet material crushing and granulation packaging.

4. Organic fertilizer shredder: sort out the large sundries and stones in the screened Manure, and then crush them, which is beautiful and can ensure the quality of the product.

5. Horizontal mixer: premixing the screened and crushed Manure can ensure the stability of product quality, and at the same time, it plays a mixing role in the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.

6. Organic fertilizer granulator: granulate the materials after crushing and mixing.

7. Organic fertilizer dryer and cooler: dry and cool the prepared granules.

8. Packaging machine: granulate Manure granules for direct packaging and sales.

Sheep dung Manure is a new type of Organic fertilizer after special treatment to raise incompletely digested organic matter. It is suitable for geological improvement of alkaline land and barren land, and has a good effect on increasing crop yield.

Equipment flow of NPK fertilizer production line with roller granulation
automatic batching system → fertilizer mixer machine → roller granulation unit → screening machine → packaging machine.

The advantages and characteristics of the double roller granulator in NPK fertilizer production line are as follows
1) Power output: the motor reducer is guaranteed for one year, and the motor is driven by the belt connection. The power output is stable, and the extrusion force is balanced while protecting the motor. The granule forming effect is good and the unit strength is stable.
2) Simple structure, easy to use: ball and socket alignment adjustment design is simple, convenient for customers to operate and adjust. Provide roller skin adjustment drawing and operation steps.
3) Equipment characteristics: the fertilizer granulator machine not only saves energy and reduces consumption, but also does not need fuel oil, gas and other drying measures compared with other methods. The new type of double roll extrusion granulation equipment does not need additional adhesive.
4) The raw material composition of the fertilizer granulator machine is flexible, and the raw material route of extrusion granulation production is wide. Moreover, the extrusion granulation process equipment can flexibly realize the change of product formula in a very short time. A set of device can produce dozens of products with formula.

How to make organic fertilizer from feces is determined by the process of the organic fertilizer production line. For simple organic fertilizer processing equipment, raw materials need to be fermented and decomposed, crushed, screened, and granulated, while for precision processed granular organic fertilizer production equipment, raw materials need to be fermented, finely crushed, mixed with auxiliary materials, granulated by an organic fertilizer granulator, dried, cooled, and packaged into bags.

Sugar factory filter mud bagasse ash processing Organic fertilizer equipment Sugar factory filter mud and bagasse ash are mainly composed of broken fiber, fat, protein, minerals and a small amount of sugar, and contain nitrogen, phosphorus, potassium and other nutrients that can be absorbed by crops. Their activation treatment will further reorganize and humify the organic matter of the sludge seeds, so that they can become a green, safe and high-quality new biological fertilizer and realize the secondary utilization of organic waste.

Equipment configuration and process flow for processing Organic fertilizer from filter mud bagasse ash of sugar factory:

1. Dumper equipment: The trough type dumper is mainly used to ferment and dump materials. The trough type dumper has the advantages of high accumulation of fermented materials, large dumping output, thorough material turning, etc. It is suitable for large-scale Organic fertilizer fermentation, and is an ideal choice for Organic fertilizer manufacturers with high land cost. When the processing capacity is relatively small and the environmental requirements are not so strict in areas, crawler type stackers can also be used, without the need to build fermentation tanks, saving civil engineering costs.

2. Crusher equipment: The function of a semi wet material crusher is to crush the fermented material to achieve uniformity. It also has the advantages of reasonable structure, convenient installation, high efficiency, significant energy saving, durability, and easy maintenance. The crushed material is more conducive to the later granulation process, and the particles produced from the evenly crushed filter mud and bagasse material in the sugar factory are smoother and relatively uniform in size.

3. Mixing equipment: The function of a horizontal mixer is to crush, mix, and mix various raw materials such as crushed sugar mill filter mud, bagasse, nitrogen, phosphorus, potassium inorganic fertilizers, and other additives in a certain proportion. Stir the organic matter evenly, and after granulation, the nutrient elements will be evenly and uniformly distributed into each particle.

4. Fertilizer granulator: Organic fertilizer wet mixing tooth granulator is used to granulate and reshape the filter mud bagasse materials of sugar factory that are mixed and stirred evenly. Its advantage is that it is suitable for cultivating raw materials, especially for organic materials, and has stable granulation, high particle forming rate, and uniform appearance of finished particles that are not easy to break.

5. Drying equipment: The function of a drum dryer is to further remove the internal moisture content of the processed sugar mill filter mud bagasse material particles, in order to meet the moisture content standard.

6. Cooling equipment: The function of a rotary cooling machine is to cool the dried filter mud and bagasse particles in the sugar factory. Due to the high temperature of the dried material particles, it is difficult to store them, so a cooling machine is needed for processing. The cooled particle materials are easy to store and maintain quality.

7. Screening equipment: The size of the filter mud and bagasse particles produced from the sugar factory starting from the granulation molding process will vary to a certain extent, so they need to be screened and graded by a drum screening machine to screen out unqualified particles for secondary crushing processing.

8. Wrapping machine: Wrap a thin film on the surface of the filter mud and bagasse material particles in a sugar factory, which is beneficial for strengthening the particle shape and selling very well, with a very bright and smooth surface.

9. Automatic packaging scale: After a series of processing, the filter mud and bagasse material particles of the sugar factory can be lifted and transported to the equipment for final weighing and packaging. The automatic packaging scale adopts microcomputer control, which can achieve multi range measurement. It has high weighing accuracy, automatic clamping, sewing, automatic peeling, and detection functions, and its advantages are incomparable to manual packaging.