Chicken manure organic fertilizer mixer machine, high mixing uniformity, less residue, suitable for mixing more than two kinds of fertilizers and additives premix. The specific characteristics are as follows: the materials are fully mixed, thus improving the mixing uniformity; adopting the novel rotor structure, the minimum clearance between the rotor and the bright body can be adjusted to close to zero, effectively reducing the material reserve; the larger material can be broken, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance is convenient.
A double-layer spiral blade is arranged on the main shaft of the horizontal fertilizer mixer machine for chicken manure organic fertilizer. The internal screw transports the material away from the outlet, and the outer screw moves the material to the outlet. Under the convective motion of the material in the double helix belt, a low dynamic and efficient mixing environment is formed.

The inner and outer diameter screw installed on the mixing shaft drives the materials in the barrel, so that the agitator turns over the materials in the barrel. When the axial direction of the screw drum is close to the axis of the screw, the material can be driven to rotate away from the screw shaft center for a short time, and the material can be driven to rotate away from the screw shaft center in the axial direction.
Side bottom discharging mode: the powder material adopts pneumatic gate structure, which has the advantages of fast unloading and no residue.
Feeding can be equipped with screw conveyor and other devices, feeding effect is good, no blocking, less land occupation.
Organic fertilizer mixer: vertical mixer and horizontal mixer are common, which are mainly used for mixing raw materials and auxiliary materials to make organic matter more evenly distributed. When adding trace elements such as nitrogen, phosphorus and potassium, fully stir to make the materials more symmetrical, which is suitable for the stirring of common organic fertilizer materials.

The wheel type Organic fertilizer composter is suitable for the fermentation and composting of pig, cattle, sheep, chicken and other livestock manure, sludge garbage, sugar factory filter mud, residue cake, straw sawdust and other organic wastes, and is widely used in Manure plants, compound fertilizer plants, sludge waste plants, horticultural farms, and bisporus cultivation plants for fermentation, decomposition and moisture removal. Compared with traditional slot type composting machines, the wheel type composting machine saves a lot of space, has a wide range of flipping, deep flipping depth, uniform flipping, and high flipping efficiency.

Equipment structure and performance characteristics of wheel type Organic fertilizer composter:

1. The wheel type composting machine adopts an intermediate chain transmission mechanism, which drives two large diameter flipping wheels, symmetrical flipping, no dead angle adjustable displacement trolley, left and right displacement, and low energy consumption to complete the large-span flipping work.

2. When stacking materials at a deeper depth, a unique energy-saving transmission mechanism is used to achieve high depth and large span plowing operations with less power.

3. The hydraulic lifting system of the wheel type composting machine can automatically lift the turntable, ensuring that the wheel type composting machine equipment can move without obstacles.

In addition, the fully automated electrical control system equipped with the wheel type composting machine further ensures convenient operation, safety, and reliability of the equipment. The wheel type composting machine can be customized with different spans according to the width of the fermentation tank.

Features of wheel type Organic fertilizer composter:

1. Automation control

The control cabinet is centrally controlled and can achieve manual or automatic control functions.

2. Compact structure and advanced technology

Utilizing some beneficial microorganisms can promote the rapid decomposition of organic waste such as livestock and poultry manure. Adopting a unique tank type continuous aerobic fermentation technology, organic waste is quickly decomposed, dehydrated, sterilized, and deodorized, achieving the goal of harmless, resourceful, and reduced treatment, with low energy consumption and stable product quality.

The wheel type composting machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. When used in conjunction with a moving machine, it can achieve the ability to use multiple slots in one machine.

3. Durable and sturdy

The tooth extraction is sturdy and durable, with a certain ability to break and mix materials. The wheel type composter has a large production volume and is mainly suitable for large-scale Manure production lines. The price is relatively high, generally between RMB 150000 and RMB 300000.

How to operate the disc Organic fertilizer tipper? What are the daily maintenance tips:

1. The disc tipping machine comes into direct contact with materials during operation, and its corrosion is strong. Therefore, the dirt adhered to the flipping machine, especially the dirt on the chassis, should be cleaned in a timely manner. If there is any peeling of protective paint, it should be repainted.

2. Regularly check the tightness of the transmission chain of the disc flipper and adjust it in a timely manner. When the tension adjustment still cannot meet the requirements, several chains can be removed to make it meet the requirements; If it is found that the rotation between the transmission chain links is not smooth, it should be lubricated with butter or engine oil in a timely manner; The walking support bearings and the mixing shaft rotating support (integrated with the upper) on the chassis should be regularly lubricated with grease for lifting support bearings.

3. Before using the gearbox, it is necessary to check whether there is oil in the wheel disc tilting machine. After the initial 100 hours of operation, replace the oil with a new one. Next, replace the oil every 1000 hours of operation, with a maximum interval of one year.

4. After 200 hours of operation of the hydraulic system of the disc tipping machine, all hydraulic oil should be prevented and controlled, impurities in the hydraulic system filter should be removed, and whether the filter element needs to be replaced should be checked; Determine whether to reuse the filtered hydraulic oil based on its cleanliness. When discharging hydraulic oil, the cylinder rod should be retracted back into the cylinder barrel first; The hydraulic system should be cleaned every 800 hours of operation.

The livestock manure Organic fertilizer production line is mainly aimed at the disposal and reuse of manure from farmers who have large, medium and small scale feeding plants, chickens, cattle, pigs, pigeons, ducks, etc. It can be used as the main raw material of feed, Organic fertilizer and biological Organic fertilizer. The raw materials of Organic fertilizer are widely applicable. The auxiliary additives include distiller’s grains, pond mud, medicine residue, sugar residue, mushroom leftovers, rice husks, weeds, straw, MSG factory leftovers, etc.

There are many raw materials for the production of biological Organic fertilizer, which can be divided into the following categories:

1. Agricultural waste: such as straw, soybean meal, cotton meal, etc.

2. Animal manure: such as chicken manure, cow, sheep, horse manure, and rabbit manure;

3. Industrial waste: such as distiller’s grains, vinegar grains, cassava residue, sugar residue, furfural residue, etc;

4. Household waste: such as food and kitchen waste;

5. Urban sludge: such as river sludge, sewage sludge, etc.

Equipment features of biological Organic fertilizer production line:

1. The composting machine is suitable for the fermentation treatment of all organic raw materials such as feces (chickens, ducks, pigs, cows, etc.), straw, distiller’s grains, traditional Chinese medicine residues, etc;

2. The semi wet material crusher can solve the problems of coarse materials, high moisture content, and difficulty in granulation;

3. The bar type (walking composting machine) facilitates the fermentation of raw material carriers and reduces equipment cost investment;

4. The new Organic fertilizer granulator meets the customer’s requirements, and the high standard spherical (non spherical) granulation process creates characteristic Organic fertilizer products;

5. Urea melting, liquid inorganic fertilizer spraying, and installation of other inorganic fertilizer fillers to meet the production requirements of organic inorganic composite products;

How much is the price of a complete set of biological Organic fertilizer production equipment? There is no complete answer to this question, because different biological Organic fertilizer production equipment configuration schemes, different biological Organic fertilizer production line process designs, different output needs, and the amount of money needed to spend will vary, and the specific equipment quotation depends on the actual configuration. However, it can be determined that the configuration is more scientific, more reasonable, and more suitable for actual production, and the price investment of equipment will be more cost-effective. The price investment of general full set of biological Organic fertilizer production equipment will be in the range of hundreds of thousands to millions.

The development of green agriculture and agricultural circular economy has been gradually carried out to alleviate the problems of environmental pollution and soil degradation. In order to develop ecological agriculture and promote agricultural cycle, environmental pollution caused by chemical fertilizer should be solved first. We turn our attention to the application of organic fertilizer. In recent years, the use of organic fertilizer in China has been increasing year by year, especially in fruits, vegetables, tea and horticultural products. In addition, we have vigorously promoted the substitution of organic fertilizer for chemical fertilizer, and promoted green prevention and control and biological control. Organic fertilizer production equipment improves the local ecological environment and forms agricultural ecological cycle.

For organic fermentation fertilizer and organic fertilizer raw materials, such as livestock manure, manure, compost, green manure, sea manure, cake fertilizer, peat, soil manure, three wastes, microorganisms and other organic wastes. The qualified rate of granulation of new organic fertilizer granulator is as high as 80-90%, which is suitable for a variety of different formulations. The pelletizer has high pelletizing rate, and the large ball rate is less than 15%. The particle size uniformity can be adjusted by the stepless speed regulation function of the machine according to the user’s requirements. This machine is more suitable for direct granulation after organic fertilizer fermentation, saving drying process and greatly reducing production cost.
Disc granulator (also known as spherical disk), the granulation disk is of integral arc structure, with high granulation rate. The granulation disk is equipped with three discharge ports, which are convenient for intermittent production operations, reduce labor intensity and improve labor efficiency. The reducer and motor are driven by flexible belt, which can start smoothly, reduce the impact force and improve the service life of the equipment. The bottom of the granulation disk is strengthened by multiple radial steel plates, which are firm and durable without deformation. The thickened, weighted and solid base design, It is an ideal equipment for granulating organic fertilizer and compound fertilizer without fixing with anchor bolts and running smoothly.

The NPK compound fertilizer production line roller extrusion granulator uses dry extrusion technology to compress powdery materials with a moisture content of less than 20% into flakes, and then undergoes crushing, granulation, and screening processes to turn the block shaped materials into granular materials that meet the usage requirements. Dry rolling granulation mainly relies on external pressure to force the material to pass through the gap between two relatively rotating rollers and compress into pieces. During the rolling process, the actual density of the material can increase by 1.5 to 3 times, thereby achieving a certain strength requirement.

What are the granulation shapes of the roller extrusion granulator on the NPK compound fertilizer production line?

The particle size of the finished product can be adjusted in a large range by changing the sieve plate aperture of the crushing and pelletizing machine. The roller skin can be customized according to the customer’s requirements to extrude particles of different shapes, such as spherical, capsule shaped, Corn kernel shaped, rod shaped, etc. Also, patterns and anti-counterfeiting marks can be carved according to the customer’s requirements. The size of the roller skin ball socket determines the size of the material diameter, which is generally 3-8mm.

Application scope of roller extrusion granulator for NPK compound fertilizer production line:

Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.). Especially for the granulation of rare earth, potassium fertilizer, and ammonium carbonate series compound fertilizers.

The granulation steps of the NPK compound fertilizer production line are as follows:

1. Extrude the powder into compact plates with a roller press.

2. The compact plates are crushed and granulated by granulator.

3. Use a screening machine to screen out finished particles.

NPK compound fertilizer production line roll to roll extrusion granulator roll:

1. The double roller pressure determines the particle strength, and the size of the extrusion pressure can be adjusted according to the needs of the granulation operation.

2. The roller speed is adjusted by changing the belt pulley transmission ratio between the motor and the reducer.

3. The roller skin adopts a new wear-resistant material

In recent years, the safety, environmental protection and green Manure has attracted people’s attention. The increasing demand of Manure market, together with the strong support of the government and the transformation of the market mode, has provided an unprecedented opportunity for the sustainable development of the Manure industry. The prospect of building Organic fertilizer production lines for small Manure plants is very good. More and more people are joining the Manure production camp, and the breeding plants are building new Organic fertilizer plants, Not only has it solved the pollution and safety issues of aquaculture plants, greatly improved the living and working environment of practitioners, but it has also become a new economic growth point for aquaculture plants.

Granulation process of small Organic fertilizer production line

1: Fermentation

Collect cow manure and auxiliary materials, mix them with organic materials such as hay straw and livestock manure to make compost and let it ferment. During the fermentation process, a tipping machine is used to fully ferment the material. Only timely and uniform tipping can achieve this. Now some places are very dry and some places are very wet, which will affect the fermentation quality. It is recommended to use Organic fertilizer dumper.

2: Ingredients crushing and mixing

Using a batching bin, the composted materials, inorganic fertilizers such as N, P, K, and other additives are crushed, proportioned, and mixed in a certain proportion through a material crusher and a horizontal mixer. The function of this system is to crush, mix, and mix the composted materials with various raw materials such as nitrogen, phosphorus, potassium inorganic fertilizers, and other additives in a certain proportion. Based on years of experience, the equipment supporting suggestions are as follows: vertical Organic fertilizer grinder is used to crush cow manure compost, which is not easy to stick to the wall and block, and multi-layer turbulent chain hammer structure improves the crushing performance; The continuous automatic batching system is suitable for the dynamic metering and batching control of Manure raw materials; The mixing operation is equipped with a dual axis continuous mixer, which has good sealing performance and prevents sticky and wet materials from adhering to the root of the mixing shaft.

3: Granulation

A new type of Organic fertilizer granulator is used to granulate materials. The function of this system is to mix the crushed ingredients into particles. The granulation process is suitable for using a disc granulator, a toothed granulator, or a new type of toothed rotating strand combination granulator. Its advantages are: wide adaptability of raw materials, especially suitable for organic materials, wide requirements for raw material density and moisture content, stable granulation, high particle forming rate, and uniform appearance of finished particles that are not easily broken;

4: Drying

Use Organic fertilizer dryer to further remove water from granulated particles to meet the standard requirements of Manure moisture content.

5: Cooling

Cooling the particle material with a cooling machine helps to store and maintain the quality of the particles. The hot particle material output from the dryer enters the counter flow cooler from above, and the dry air enters from the lower part of the cooler under the action of the cooling fan, exchanging heat and cold with the wet and hot particles from the upper part to the lower part.

Organic fertilizer equipment is the need of developing circular economy, building a resource-saving and environment-friendly society. It conforms to relevant national industrial policies, is conducive to the sustainable development of the company’s production, and can promote the company’s production on the right track of modernization, scale and standardization.

What are the raw materials used in organic fertilizer production equipment processing? What are the characteristics of these raw materials?

(1) The characteristics of raw materials such as straw can be easily dissolved after comminution.

(2) The excreta of livestock includes feces, sheep manure, horse manure, cow manure, rabbit manure, pig manure, duck manure, quail manure, etc. This raw material is characterized by a medium level of nutrients and is very soluble.

(3) The diet includes juniper, peanut kernel meal, white sesame meal, cottonseed meal, rapeseed meal, sunflower seed meal and Camellia oleifera seed meal. They are by-products of pressed oil, which are generally known as oil withering. The characteristics of this raw material are high nutrient content and very easy to dissolve. It is a high quality raw material for making organic fertilizer.

(4) By products of grain and oil processing include: husk, bran, bran, bran and bran. The characteristics of this raw material are very easy to dissolve, high quality nutrients and organic fertilizer of high quality raw materials. Rice husk is not easy to dissolve. It is generally used as auxiliary material to adjust the moisture content, air permeability and C / N ratio of raw materials.

(5) The by-products of the industrial production and processing of food and pharmaceutical industries include sugar residue, bagasse, Brussels sprout residue, wine residue, red yeast rice wine, vinegar residue, light extract residue, medium residue, etc. This kind of raw material is easy to dissolve and has a medium level of nutrients, making it an excellent raw material for composting. After being decomposed, it can be made into organic fertilizer through a disc granulator machine.

(6) Treatment of silt and domestic waste. Domestic waste treatment includes: kitchen waste, exocarp, rotten vegetable leaves, etc. This kind of raw material has a high organic content and a complex composition, which is very easy to dissolve. However, the high salinity and oil content of kitchen waste is unfavorable for fertilizing. Silt has the risk of heavy metal pollution, and the risk of uncontrollable chemicals is high, so it is not necessary to use it as much as possible. It is generally used for gardening and landscape cleaning, and it is best not to enter agricultural land.

(7) Others: sawdust, edible fungus leftovers, peanut shells, furfural residue, maltitol residue, feed, slag, etc.

All of the above raw materials can be processed through organic fertilizer production line and made into high-quality fertilizer products through organic fertilizer granulator.

Overview of NPK compound fertilizer equipment

1. The main equipment of NPK compound fertilizer equipment adopts forward and reverse operation, and uses a special internal spiral mechanism and unique three-dimensional structure to mix and output materials. The entire equipment has the characteristics of low price, small footprint, large output, and even mixing.

2. The NPK compound fertilizer equipment is designed and manufactured according to the requirements of compound fertilizer factories and fertilizer distributors, with a production capacity of 1-100000 tons. It adopts a process of direct feeding from the lifting tank and direct unloading from the mixer, almost achieving the goal of “zero” feeding.

3. The product configuration of NPK compound fertilizer equipment includes raw material conveying system, ingredient metering system, material mixing system, product packaging system, and high-performance control system. This equipment overcomes the mixture chromatography or diffluence phenomenon caused by different raw material specific gravity and Granularity, and improves the batching accuracy.

4. It solves the impact of factors such as material characteristics, mechanical vibration, air pressure, voltage fluctuations, and cold weather on the system. It has the characteristics of high accuracy, fast speed, and long service life, making it the most ideal choice for composite fertilizer (mixed fertilizer) manufacturers This equipment has multiple models to choose from, with a production speed of 6-18 tons/hour and 3-8 types of raw materials.

Characteristics of granulation equipment for NPK compound fertilizer production line:

1. The material is mechanically compressed and formed without any additives, ensuring the purity of the product.

2. Dry powder is directly granulated without the need for subsequent drying processes, which is more conducive to the connection and transformation of existing production processes.

3. The particle strength is high, and the increase in bulk density is more significant than other granulation methods. Especially suitable for occasions that increase the bulk density of products.

4. Suitable for a wide range of raw materials, the particle strength can be freely adjusted according to different materials.

5. Compact structure, convenient maintenance, simple operation, short process flow, low energy consumption, high efficiency, and low failure rate.

6. It can control environmental pollution, reduce powder waste and packaging costs, and improve product transportation capacity.

7. The feeding and feeding device adopts variable frequency stepless adjustment control, with high automation level, can achieve one person multiple machine control, low labor intensity, and can operate continuously for a long time.

8. The main transmission components are made of high-quality alloy materials. The production of stainless steel, titanium, chromium, and other surface alloys greatly improves the wear resistance, corrosion resistance, high temperature resistance, and pressure resistance, giving the machine a longer service life.

NPK compound fertilizer equipment has low investment, fast efficiency, and good economic benefits. The complete equipment process layout is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.). Especially for the granulation of rare earth and ammonium bicarbonate series compound fertilizers, it fills the domestic gap and ranks at the leading level in China.

Biological Manure technology is a kind of Organic fertilizer containing a certain amount of functional microorganisms, which is made from livestock manure, urban domestic garbage, crop straw, agricultural by-products and organic waste generated from food processing, combined with multifunctional fermentation inoculum to quickly deodorize, decompose and dehydrate, and then added with functional microbial agents. It is collectively called biological Manure.

The biological Manure technology project produces Manure from the livestock and poultry manure of the breeding plant, which not only solves the pollution and breeding safety problems of the breeding plant, greatly improves the living and working environment of the majority of practitioners, but also becomes a new economic growth point of the breeding plant.

Equipment configuration and technical process of biological Organic fertilizer production line for processing Organic fertilizer

1. Raw material stacking and fermentation equipment – tank type composting machine and plate chain composting machine. Implement a new design with multiple slots for one machine, effectively saving space and equipment investment funds.

2. New dry and wet material pulverizers – vertical and horizontal pulverizers, with internal structures of chain and hammer type. No screen, even if the material is crushed from the water, it will not block.

3. Fully automatic multi bin batching machine – designed as 2 bins, 3 bins, 4 bins, 5 bins, etc. according to the customer’s raw material variety. In terms of system structure, small and medium-sized distributed control systems are adopted, achieving the problem of decentralized control and centralized management; This system adopts static weighing and batching, dynamically evenly dividing materials, so that the prepared materials can achieve a good mixing process before entering the mixer, absorbing the respective advantages of dynamic and static batching; It has manual and automatic switching functions. When online, each control unit communicates information according to the MODBUS communication protocol, and the upper computer is far from the operating site, improving the stability of the system and the working environment of the operator;

4. Mixing mixer – including vertical mixer, horizontal mixer, dual shaft strong mixer, drum mixer, etc. The internal mixing structure is divided into blade type, spiral type, etc. Design a suitable mixing structure based on the characteristics of the material. The discharge port is designed for cylinder control and baffle control.

5. Organic fertilizer granulators – including disk granulators, new wet granulators, throwing round machines, drum granulators, coating machines, etc. Select a suitable granulator according to the characteristics of raw materials.

6. Rotary dryer, also known as drum dryer and biological Manure dryer, because the temperature of Manure drying cannot exceed 80 °, our dryer adopts the hot air drying mode.

7. Cooling machine – Similar in appearance to a dryer, but different in material and performance. The dryer host is made of boiler steel, and the cooling machine host is customized with carbon steel plates.

8. Screening machine – including drum type and vibrating type. The screening machine is divided into three stages, two stages, etc.

9. Particle coating machine – The appearance of the main machine is similar to that of a drying machine and a cooling machine, but the internal structure differs greatly. The interior of the coating machine is made of stainless steel plate or polypropylene lining. The entire machine includes a matching powder dispenser and oil pump.

10. Automatic measuring and packaging machine

Generally speaking, organic fertilizer production can be divided into four steps: Fermentation – crushing – granulation – drying – packaging. These necessary steps also have more extended procedures, such as mixing, cooling, screening, coating, etc.

How to choose the organic fertilizer production line customers often depends on the raw materials needed to make organic fertilizer. For example, in the crushing process, according to the water content of the raw materials, the selection of the grinder is also different. Generally, we should choose the semi wet material grinder to crush the raw materials with high water content. If it is dry materials, such as dry cow dung and sheep manure, we can choose the vertical grinder Comminution;
In the granulation process, according to the fiber size of the raw materials, we usually use the disc fertilizer granulator machine or drum fertilizer granulator machine for the finer fiber materials, such as chicken manure; the flat film extrusion fertilizer granulator machine is used for the coarse fiber materials, such as cow dung, straw, etc.
In the drying process, if the budget is sufficient, we often recommend customers to install a cooler after the drying process. This is mainly to place the agglomeration caused by overheating of particles. In the later stage of granulation, there are coating and throwing processes to choose from. These are all “beauty” procedures for the finished products, making the particles more beautiful, neat and selling well. 
General organic fertilizer production line process of commercial organic fertilizer: the general production process of commercial organic fertilizer includes: inoculation fermentation (pre fermentation), main fermentation, crushing, compounding and mixing, drying, granulation, cooling, screening, metering and packaging of organic materials. The main equipment of the organic fertilizer equipment processing process includes fermentation tank, mixer, overturning equipment, belt conveyor equipment, cylinder screen, pulverizer, granulator, etc.