Complete set of equipment required for cattle manure Organic fertilizer production line

1. Automatic batching system: The key of automatic batching system is composed of feeding system software, weighing equipment, hopper and conveyor belt. At the same time, static data ingredients system also has the basic static data seasoning precision (0.2%) dynamic seasoning.

2. New organic fertilizer two in one granulator: This series of product granulator for wet test continuous swing rod, granulation technology and production and manufacturing.

3. Organic fertilizer drying equipment: beautiful design, easy to use, low energy consumption, organic fertilizer alcohol machine long service life, dry and violent symmetry, convenient maintenance and other characteristics, is a compound fertilizer drying equipment.

4. Organic fertilizer vibrating screener: This series of products rolling screening machine is more commonly used in compound fertilizer production and manufacturing machinery and equipment, it is suitable for the separation of finished products and returned materials, but also can complete the classification of commodity, make finished products classified symmetrical, remote server selection of stainless steel screen, convenient maintenance and dismantling, organic fertilizer fermentation equipment its structure is simple, easy to use, stable operation, Is compound fertilizer production and manufacturing dream machine equipment.

5. Dust collector: Cyclone dust collector is a kind of dust collector equipment, the key used in high concentration of waste gas pre-dust and material separation acquisition. When the coarse dust is separated from 5~10μm, the purification rate is higher. The system structure is simple, installation maintenance management method is very easy, low operating cost, occupy a small space.

6. Quantitative packaging scale: automatic packaging scale, also called automatic packaging scale, there are automatic packaging scale and automatic packaging scale two kinds. This equipment is specifically composed of storage bin, feeding, weighing bag bucket, kneading tissue, computer system control, pneumatic actuator and other automatic quantitative packaging machine (including transportation, sewing machine/thermal bonding machine) and part of the optional assembly (transportation equipment, sewing machine/thermal bonding machine). This product uses spiral feeding, raw materials according to the feeding organization forced discharge.

How to ferment and turn over raw materials for Organic fertilizer composter

The Organic fertilizer composter is low in cost, simple in operation, and completely controlled by computer. It can change the adjustment of heat preservation and supply of its equipment to the material room according to different seasons to create an environment suitable for the growth of beneficial bacteria. It also uses high-tech technology to make the fermentation cycle of materials in 5 to 6 days, which is completely unaffected by the climate, greatly shortening the fermentation cycle and saving costs.

How to ferment and turn over raw materials for Organic fertilizer composter

1. The role of stirring in raw material conditioning

In fertilizer production, it is necessary to add some auxiliary materials to adjust the carbon nitrogen ratio, acidity, and water content of the raw materials. The main raw materials and various auxiliary materials are roughly stacked together in proportion, and can be mixed evenly through a stacker to achieve the purpose of tempering.

2. Adjusting the temperature of the raw material pile

During the operation of the Organic fertilizer composter, the raw material particles are fully contacted and mixed with the air, and a large amount of fresh air can be stored in the raw material pile, which helps aerobic microorganisms actively generate fermentation heat and improve the stack temperature; When the temperature is high, supplementing fresh air can lower the chimney temperature. A state of alternating medium temperature, high temperature, medium temperature, and high temperature is formed, and various beneficial microorganisms grow and reproduce within the temperature range applicable to the beneficial microorganisms.

3. Improving the permeability of raw material piles

The Organic fertilizer composter can process the material into small pieces, making the thick and dense raw material pile fluffy and elastic, forming appropriate porosity.

4. Adjusting the moisture content of the raw material pile

The suitable water content for raw material fermentation is more than 55%, and the water content standard for finished Manure is less than 20%. During the fermentation process, biochemical reaction will produce new water, and the consumption of microorganisms on raw materials will cause the water to lose its carrier and become free. Therefore, the moisture content decreases in a timely manner during the fertilizer preparation process. In addition to the evaporation caused by heat conduction, the Organic fertilizer composter will turn over the raw materials to form a forced water vapor emission.

5. Special requirements for achieving composting processes

For example, crushing raw materials, giving a certain shape to the raw material pile, or achieving quantitative replacement of raw materials.

The Organic fertilizer composter is an environmental protection and energy saving equipment, with low energy consumption, ensuring zero pollution and deodorization in only one day. This equipment can cultivate various soil friendly biological bacteria and improve soil quality. It can also continuously reproduce in the soil, allowing crops to absorb more nutrients and improve soil fertility and long-term effects.

Equipment composition and advantages of Npk fertilizer production line

Npk fertilizer production line mainly includes disc mixer, chain crusher, drum granulator, drum dryer, drum cooler, drum screen machine, finished product warehouse, automatic packaging machine, belt conveyor, dust settling chamber, heat exchanger. Compact layout, scientific and reasonable, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation and convenient maintenance, wide adaptability of raw materials, to adapt to a variety of ratios of organic compound fertilizer, biological organic fertilizer, municipal sludge, organic waste, etc

The npk fertilizer production line produces fertilizers that contain sufficient amounts of NPK, which aid plant growth, increase seed and fruit production, and improve the quality of leaves and forage crops. Our nitrogen, phosphorus and potassium fertilizer production process uses advanced nitrogen, phosphorus and potassium fertilizer production technology, the use of efficient fertilizer machinery, to ensure the normal operation of the whole plant, in the region with strong consumption capacity of compound fertilizer sales.

Fertilizers must be used in combination with organic fertilizers, and large elemental fertilizers with medium and trace elements. The economical and reasonable application of nitrogen fertilizer depends on the soil fertility level and the target yield. In the application method, deep application should be applied to reduce nitrogen volatilization and leaching loss. Phosphorus and potassium fertilizer should be applied on the basis of soil measurement, and micro-elements should be applied in a targeted way. Rational application of organic fertilizer can not only give full play to the benefits of organic fertilizer, meet the nutrient demand, improve the yield quality, but also improve the physical and chemical properties of soil, coordinate soil nutrients, improve soil fertility, and achieve the purpose of high yield, high quality and high efficiency.

Pig manure fermentation Manure production line to improve resource utilization

Pig manure is suitable for all kinds of soil and crops, especially for well-drained soil. The transformation of pig manure into organic fertilizer requires collection, adding organic matter carrier, turning pile fermentation, grinding, screening, mixing of ingredients and granulation packaging, and then making natural organic fertilizer.

A complete organic fertilizer production line fermentation process of pig manure:

1. Prepare materials and bacteria: Prepare the manure to be fermented, and mix pig manure starter with rice bran at a ratio of 1:5 ~ 10 for use.

2. Build a pile of pig manure: build a pile of prepared pig manure while spreading bacteria.

3. Mix well and aerate. Pig manure starter requires good (consumption) oxygen fermentation, therefore, oxygen supply measures should be increased in the operation process, so that mixing, frequently turning, ventilation is appropriate. Otherwise, it will lead to anaerobic fermentation and produce odor, affecting the fertilizer effect.

4, fermentation and maturation of organic materials sifting, requiring uniform fineness, must reach the harmless standards of organic fertilizer, such as pathogenic bacteria, eggs, weed seeds, heavy metals content control in the national standards, from the source to eliminate the production of unqualified products.

5, inorganic material processing, need to be crushed should be moderately crushed.

6. Mix and stir in proportion. Dynamic batching equipment can be applied if necessary.

7. If granulation needs to be dried and cooled. In order to prevent fertilizer from caking for a long time, it is usually appropriate to add bentonite, gypsum powder, talc powder and other powders.

8. Product inspection, packaging and warehousing.

The use of livestock and poultry waste to produce organic fertilizer has broad market prospects and outstanding ecological benefits, which is an important development trend of livestock and poultry waste treatment in the future. Therefore, it is necessary to strengthen the technical research of bio-organic fertilizer production and further improve the utilization level of resources, in order to achieve both economic and environmental benefits.

Skills and experience in purchasing granulators in Organic fertilizer production line

Pigs are full of treasures, and even pig manure is an excellent fertilizer for agriculture. Raising pigs to make money, pig manure to fertilize the fields. A virtuous ecological agricultural cycle is characterized by the abundance of grains, pigs, feces, and grains. Pig manure has a finer texture and contains more organic matter and nitrogen, phosphorus, and potassium nutrients. It decomposes slowly and is suitable for use as a base fertilizer. One pig’s manure can increase grain production by 200 to 300 kilograms.

The pig manure Organic fertilizer granulator adopts a new technology of positive pressure jet negative pressure air induction, which continuously and evenly sprays the dry hot air to the Accumulation zone of granular fertilizer. The calorific value is fully exchanged. The human manure Organic fertilizer granulator is energy-saving and efficient. The exchanged water vapor, under the combined action of positive pressure hot air flow and negative pressure induced air flow, continuously accumulates moisture in the upper half of the dryer and is quickly drained. In the traditional drying process, granular fertilizers always exchange calorific value with hot air containing a large amount of water, resulting in a significant reduction in drying efficiency. Especially for drying Organic fertilizer, two-stage drying is often used, resulting in high operating costs. This machine has the characteristics of advanced technology, unique structure, high drying efficiency, large production capacity, low production cost, and reliable operation. Equipped with a cold and hot air conditioning supply system, it can control the drying temperature to ensure the activity of functional bacteria in biological fertilizers.

The purchasing skills and experience of Organic fertilizer granulator are as follows:

1. Firstly, the output of Organic fertilizer granulator equipment shall be inspected, and the ability of Organic fertilizer granulator manufacturers to independently produce this model shall be inspected.

2. Be familiar with the model and size of Organic fertilizer granulator. The output is directly related to the size of the equipment, and the larger the equipment model, the higher the output.

3. It depends on the production and processing equipment, as outdated equipment accuracy can affect the normal production and product quality of the equipment.

4. When visiting the Organic fertilizer granulator equipment manufacturer, we should not only see the completion of the granulator, but also see the materials, dimensions, size, bearings, etc. used for parts.

5. Compare manufacturers to see their industry processing experience. It also depends on whether it is a manufacturer and not to be fooled by some unscrupulous vendors, becoming “middlemen” with high prices and low quality.

6. According to the after-sales service of Organic fertilizer granulator equipment manufacturers, Organic fertilizer processing is a one-time production and long-term processing process, and after-sales service is very important.

The principle and advantages of processing fertilizer with roller extrusion granulator

The production process of organic fertilizer equipment is mainly that the previously fermented organic fertilizer raw materials are crushed, screened, and then measured, batched and mixed (or further dried to produce powdered organic fertilizer) with binder and other ingredients according to the ratio requirements in the automatic batching mixing system. The fully mixed material is fed into the granulator evenly and continuously by the belt conveyor.

Common organic fertilizer granulation processes are: drum granulator, disc granulator, and organic fertilizer granulation mainly uses roll press granulator, drum granulator, disc granulator, etc

The roll press granulator will extrude the powder forming, crushing, finished product screening and other processes into one, compact structure, convenient operation. The powder from the hopper is continuously and evenly added to the top of the two rolls. Under the action of continuous rotation of the extrusion roll, the powder is bitten into the two rolls and extruded into the board, and then falls off under the centrifugal action and the board’s own gravity. The shaping wheel with teeth and claws is separated into particles and then enters the dividing screen. The powder under the screen is sent back to the material, the grain on the screen is rolled by the roller, the acute Angle of the particle is ground, and the discharge port on the screen bucket is discharged into the packaging.

Roller extrusion granulator has the following advantages : 1. Cycle operation, continuous production and high output of finished products; 2. The material is forcibly compressed and formed by mechanical pressure without any additives, thus ensuring the purity of the product. 3. Particle strength can be adjusted, and finished product strength can be controlled by adjusting the pressure of the roller; 4.Extrusion granulator is suitable for a variety of raw materials , particle strength can be adjusted according to different materials. 5. Compact structure, easy maintenance, simple operation, short process, low energy consumption, high efficiency, low failure rate.

How does wet Organic fertilizer granulator produce fertilizer?

Common wet organic fertilizer granulating machine includes:drum granulating machine, disc granulating machine, new organic fertilizer granulating machine, new two-in-one organic fertilizer granulating machine, flat mold granulating machine, ring mold granulating machine, all kinds of granulating machines have their own production characteristics, granulating machine price.

Step 1 Prepare

You need to ferment, crush, and mix the organic material before granulating. Inorganic materials need only be ground and mixed into powder. Huaqiang Heavy Industry provides you with quality composters, fertilizer breakers and fertilizer mixers to complete the work.

2. Wetting process

Add just the right amount of adhesive to help with clumping, a process you can also call wetting. You can spray the adhesive solution into the machine or add the liquid in foam form. The type of adhesive solution varies from material to material. There are two kinds of solvents, water or organic. An aqueous solution is cheap and safe, but takes longer to dry. Organic solvent volatile, suitable for moisture sensitive materials. But they are more expensive and bad for the environment. Wet granulators use steam and steam wetting materials, which are inexpensive and environmentally friendly.

3. Granulation

After the raw material becomes wet and some chemical reactions occur, the powder begins to roll with the organic fertilizer pelletizer. Under the combined action of centrifugal force and interparticle compaction, the material gradually forms the particles we want.

4. Drying process

There is still a lot of water in the granulated product. You need to dry them to make them easy to carry or store. At this time, a rotary drum dryer is needed to quickly complete the work. It will dry the particles evenly.

5. Cooling process

Long exposure time of fertilizer particles under high temperature drying is unfavorable. So you need a drum cooler to preserve nutrients and active substances in the particles. Our coolers can do the job quickly and reliably.

How to check and maintain the granulator of Organic fertilizer in the complete set of Organic fertilizer equipment

The complete set of Organic fertilizer equipment for chicken, duck, goose, cattle, sheep, pig manure is suitable for animal manure, Industrial waste, sludge, biogas residue, crop waste, etc., and the moisture content of raw materials ranges from 60% to 40%. After biological fermentation, ingredients, and stirring, the raw materials are transported by belt to the crusher for crushing, and then transported by belt conveyor to the granulator. The columnar particles (with a diameter of 5-8mm and a length of 5-10mm) produced by the granulator are directly fed into the drying, cooling, screening machine and bagged. After drying, the moisture content of the granular fertilizer can be controlled between 29% and 16%.

How to check and maintain the Organic fertilizer granulator?

1. Check whether each part of the Organic fertilizer granulator works normally, check the wear degree of easily worn parts, and pay attention to replacing worn parts at any time.

2. The newly installed tyre must be checked frequently because it is easy to loosen, which will have the greatest impact on the granulation opportunity of Organic fertilizer.

3. Bearing: it is the load bearing center of the whole Organic fertilizer granulator, so it is very important to maintain the bearing. Its quality directly determines the service life and operation rate of the machine. Therefore, the injected lubricating oil must be clean and the seal must be good.

4. If the oil temperature of the bearing of Organic fertilizer granulator rises, stop the machine immediately to check the cause and eliminate it.

5. Dust and other impurities shall be removed to avoid serious accidents due to the movable bearing can not move on the underframe when the Organic fertilizer granulator encounters unbreakable materials.

6. Use standardized tools and strictly adhere to mechanical maintenance requirements. Standardized tools can reduce damage to all parts of the Organic fertilizer granulator and enable them to be loaded and unloaded in place.

7. Use the specified oil. The lubricating grease and cooling grease used by Organic fertilizer granulators are different due to different types of machinery and different requirements of each part. The lubricating grease and cooling grease specified by the manufacturer of Organic fertilizer granulators must be followed to ensure the good performance of Organic fertilizer granulators.

8. Timely maintenance and repair, and operate without any problems. The reasonable overhaul and timely maintenance of Organic fertilizer granulation equipment is the guarantee for Organic fertilizer granulator to achieve high yield and efficiency.

9. When replacing Organic fertilizer raw materials, production tests must be carried out to ensure that the Organic fertilizer granulator plays its best role.

10. Reasonable raw material composition, fineness, water content, and reliable finished products are the basis of Organic fertilizer granulator.

Application of drum granulator in Manure production line

The production of efficientorganic fertilizer production line is also a state-supported environmental protection project. In order to conform to the national policy, to develop green circular agriculture as its own duty, improve customer economic benefits, the invention of organic fertilizer granulator is a better choice of organic fertilizer production equipment, the whole production process is in an aerobic state, odorless production, no secondary pollution.

Commonly used organic fertilizer granulator equipment are: disc granulator, drum granulator, wet granulator drum extrusion granulator, flat mold granulator, stirring teeth granulator. The selection of granulator should be determined according to the local organic fertilizer sales market. If the shape of the particle requirements are different, then the processing process of the organic fertilizer production line is different, and the price of the organic fertilizer production line is different according to the specific process requirements to choose the right organic fertilizer granulator, granulator has a variety of models, the specific use has a great difference, below to understand the roller granulator.

Organic fertilizer drum granulator no sticky material phenomenon, conducive to wet and dry particle classification, the relative granulation ratio is low, generally in 40%-60%. Therefore, the reverse rate is high, but the requirement of material mixing uniformity and degree in the mixing process is relatively low.

The new organic fertilizer granulator has a wide range of applications, especially suitable for light fine powder granulation. The finer the basic particles of fine powder material are, the higher the spherical degree of particles is, and the better the quality of particles is. Typical application materials are chicken manure, pig manure, cow manure, charcoal, clay, kaolin and so on. Due to the particularity of raw materials such as animal manure, organic manure, green manure, sea manure, peat, soil manure, three wastes, microorganisms and other municipal solid waste granulation, the particles are irregular particles.

Equipment composition of fertilizer granulator in Organic fertilizer production line

Organic fertilizer granulator adopts high-speed rotation, the material with the barrel high-speed turnover, so that the powder adhesion under high-speed movement, and in the internal continuous mixing, granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation.

1. Bracket part: the whole power part of the body is supported by the bracket, the force is large, therefore, the machine’s support wheel frame part recycled carbon steel plate and channel steel welding, and through the strict quality control and special process requirements, to achieve the purpose of using the machine.

2. Transmission part: The transmission part of the whole pelletizer is better than the important parts of the whole body. The transmission frame is welded by high-quality channel steel and has passed the strict quality requirements. The main electrical concept and reducer installed on the transmission frame are domestic products, reliable quality. The electric concept starts the drive of pulley, triangle belt and reducer to the spindle, so that the main substance of the spindle, the drive reducer, the recovery of nylon against the coupling bit to pay attention to the transmission.

3. Big gear: firmly placed on the body, with the transmission gear teeth, face to face to read the head of things, its recovery of high-tech wear-resistant materials, so that the machine’s service life is longer.

4. Roll straps: Firmly support the whole body at both sides.

5. Fuselage part: the most important part of the whole pelleting machine is the fuselage part, the recycling quality of carbon steel plate is welded, built-in special rubber lining or acid-resistant stainless steel lining, to achieve automatic removal of scar, tumor, eliminate the traditional scraping device, and through strict quality control and special process requirements, to achieve the purpose of using the machine.

The low configuration of animal manure organic fertilizer equipment only requires a grinder, mixer, granulator, screening machine, and packaging machine to complete production. This is a basic configuration, and equipment can be added according to the actual needs of customers. Therefore, the prices of the entire set of organic fertilizer processing equipment range from tens of thousands to hundreds of thousands. Users are considering making granular organic fertilizers and powdered organic fertilizers, and can choose appropriate equipment configurations based on their own investment situation.