There are various types of organic fertilizer specialized granulators, which vary depending on the raw materials, output, and particle shape, with prices ranging from several thousand to tens of thousands of yuan. Due to different yields, different sizes of granulators are required, ranging from very small granulators to large granulators.

The roller extrusion granulator uses the rotation of the mold pressure wheel to extrude materials into columnar particles. The advantages are uniform particles, high density, low water content, easy operation, easy maintenance, and is suitable for almost all organic fertilizer particle extrusion production. The disadvantages are high power consumption and relatively low yield.

The rolling organic fertilizer granulator rolls the powder into balls through the rotation of the drum. The advantages are high yield, low power consumption, simple production, but the disadvantages are low density, high moisture content, poor particle uniformity, and high dust in the workplace.

The rotary organic fertilizer granulator utilizes a disc structure organic fertilizer granulator to make powder into spherical particles by rotating the flat plate. Its advantages lie between the extrusion type organic fertilizer granulator and the rolling type organic fertilizer granulator, and it is suitable for rotary granulation of raw materials with high adhesion, high specific gravity, and high moisture content. The best performance is reflected in polishing cylindrical particles into spherical particles. The advantage is to strengthen the appearance of particles, reduce the relative moisture content of particles, balance the roundness and uniformity of particles, but the disadvantage is the combination of dual machines, high power, and slightly more programs.

Crushing type organic fertilizer granulator refers to the organic fertilizer granulation method of crushing raw materials or semi-finished products into small particles in a granular manner. The advantages are high yield, low power consumption, and easy operation, while the disadvantage is that it needs to be used in conjunction with a grading screen.

The working principle of the rotating steam organic fertilizer drum granulator is that the main electric motor drives the belt and pulley, which are transmitted to the driving shaft through a reducer. The split gear installed on the driving shaft engages with the large gear ring fixed on the body, and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the internal structure of the cylinder, it is made into particles and then flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, mass production can be achieved.

The main structure of the powder organic fertilizer screening machine is the screening cylinder, which is a sieve mesh composed of several circular flat steel rings, which is inclined to the ground surface as a whole. The external part can be sealed with a sealed isolation cover to prevent environmental pollution. By using a variable speed deceleration system, the screening cylinder rotates at a certain speed, and materials are separated from top to bottom through the screening cylinder. Fine materials are discharged from the lower part of the front end of the screening cylinder, while coarse materials are discharged from the lower end of the screening cylinder.

The powder organic fertilizer screening machine is used for grading powder materials and is a commonly used equipment in fertilizer production. It is mainly used for separating finished products and returned materials, and can also achieve grading of finished products to ensure uniform classification of finished products. It can also be used for coal and sand separation.

Product characteristics of powdered organic fertilizer screening machine:

1. Low power, low energy consumption, and less clogging of sieve holes;

2. Small footprint and reduced investment costs;

3. Stable and reliable operation; High screening efficiency; Large production capacity;

4. The process layout is simple, installation and maintenance are convenient, and operation is convenient.

5. The internal drum screen accessories adopt a split design, with a simple structure and quick and convenient replacement and maintenance.

6. We can use different mesh materials, mesh sizes, high screening efficiency, long service life, and low maintenance costs according to customer requirements.

7. According to user needs, fully enclosed or semi enclosed can be made to reduce dust pollution and labor intensity.

The equipment for the production line of chicken manure and pig manure powder organic fertilizer is necessary for the development of circular economy, the construction of a resource-saving and environmentally friendly society, and is in line with relevant national industrial policies. It is conducive to the sustainable development of production and can promote production to move towards modernization, scale, and standardization.

Large-scale organic fertilizer factory or small-scale organic fertilizer production enterprise, or medium-sized? You start thinking about this when you want to start an organic fertilizer production plant. The size of your organic fertilizer processing plant depends on the following aspects.

1. Raw materials. The scale of raw materials is an important factor affecting the scale of the factory. Generally speaking, to deal with large-scale animal manure, one should choose to build a large-scale organic fertilizer plant. It is easy to operate and can improve the processing efficiency. If you are dealing with small pieces of fertilizer, you only need to start a small organic fertilizer company.

2. Fertilizer production equipment. The selection of fertilizer production equipment will also affect the scale of organic fertilizer production plants. For example, choosing an organic fertilizer fermentation tank will save a lot of space during the composting process.

Powdered organic fertilizer production process. After the fermentation is complete, rotting material can be obtained, which can be used as fertilizer. The fertilizer can be pulverized and mixed with a pulverizer and a mixer, and then a powdered organic fertilizer can be obtained for harvesting.

Granular organic fertilizer production process. When you get powdered organic fertilizer, you can use a granulator to produce organic fertilizer granules. The main production process is granulation, drying, cooling, and screening to get the finished product. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

3. Production line layout. The layout of the production line will also affect the scale of the organic fertilizer factory to a certain extent. A reasonably compact production line can not only help you save space, but also improve production efficiency.

In addition, there are other influencing factors, such as your budget, local policies and so on. All in all, you should customize your organic fertilizer business according to your actual situation.

The treatment of animal manure has been difficult for batch after batch of farmers, and there are various methods for treating manure in the market, emerging one after another. Many farmers have made multiple attempts, but the results have been minimal. In fact, reasonable treatment of animal manure can turn waste into treasure, and processing it into organic fertilizer is currently a popular and highly respected treatment method.

Organic fertilizer granulation equipment: The stirring tooth granulation machine utilizes the characteristic of organic fertilizer raw materials being embedded and enlarged under certain conditions, and no additives, adhesives, etc. need to be added during granulation. After the finished product comes out, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity. Reducing costs and increasing production are the main characteristics of this machine. Organic fertilizer granulation equipment is suitable for pelletizing organic fermented fertilizers for urban household waste, including organic fertilizer raw materials such as animal manure and urine, compost fertilizers, green manure, sea manure, cake manure, peat, soil and miscellaneous fertilizers, three wastes, microorganisms, etc. The particles are irregular spherical particles.

Performance advantages of organic fertilizer stirring teeth granulator:

1. The organic fertilizer stirring tooth granulator processes the organic raw materials after fermentation in granules, breaking through the large return material of the disc granulator and making it difficult to dry.

2. Before granulation, the fermented raw materials are crushed and mixed directly with a mixer into a wet granulation machine to produce spherical particles. The particles produced by this machine are spherical and have an organic content of up to 85%, greatly saving energy and improving utilization efficiency.

3. We have achieved the direct desire of our customers by directly processing pure organic matter into particles and utilizing the characteristics of organic fertilizer raw materials that are embedded and enlarged under certain conditions, without adding any additives, adhesives, etc. during granulation.

4. After the finished product comes out, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity. Reducing costs and increasing production are the biggest characteristics of this machine.

Pig and cattle farms, sheep farms, and sheep farms ferment organic waste such as furfural residue. The tank type composting machine is currently the most widely used type of fermentation and tipping equipment, which includes walking fermentation tanks, walking tracks, power equipment, tipping parts, and turning equipment (also known as transfer vehicles, mainly used for multi tank applications). The stacking operation section adopts advanced drum transmission, with two types: adjustable and non adjustable. The lifting type is mainly used for operations where the width of the slot does not exceed 5 meters and the depth of the pile does not exceed 1.3 meters..

The bearing seat of the tipping equipment is fixedly connected to the composting frame, and two main shafts are fixedly connected to the bearing seat. Each main shaft is welded with several tipping shafts arranged at a certain interval and staggered at a certain angle, and each tipping shaft is welded with a tipping plate. The tank type composting machine is connected to the walking equipment through a pin shaft. The bearing seat of the walking equipment is fixedly connected to the walking frame, and two connecting shafts I equipped with walking wheels are fixedly connected to the bearing seat. One end of each connecting shaft I is connected to one end of the connecting shaft II through a coupling. The two output shafts of the reducer II are respectively connected to the other end of the two connecting shafts II through a coupling. The electric hoist of the lifting equipment is fixedly connected to the walking frame, with one end of the steel wire rope wrapped around the electric hoist and the other end fixed to the composting frame.

Hydraulic lifting organic fertilizer composting machine, track type tipping machine, is a type of large-scale tipping machine. It has a fully hydraulic operating system, a pull rod steering wheel operation, track type walking, sturdy and durable, strong power, advanced technology, large output, strong tipping ability, hydraulic lifting adjustment of the tipping drum, high automation, and easy operation to master. It is a professional flipping equipment for converting organic materials into organic fertilizers through aerobic fermentation.

The organic fertilizer granulator machine is an integral part of the organic fertilizer production line and plays a key role in the organic granule fertilizer production line. It refers to the equipment for processing powdery organic fertilizer into granular organic fertilizer. New organic fertilizer granulator, drum mixing granulator, disc granulator machine, drum granulator, npk fertilizer granulator, etc. These granulators can meet all the requirements for making granular fertilizers.

Price is always the key factor for all investors to pay attention to the success or failure of transactions between buyers and sellers. Fortunately, our organic fertilizer granulator has high configuration, different types and fertilizer granulator machine price is different. But the price is affordable for fertilizer investors. Hiring professional engineers and workers has laid the foundation for manufacturing high-quality granulators. Our company is factory direct sales, all machines are ex-factory price.

Huaqiang designs fertilizer granulator for producing granular organic fertilizer. Its granulation rate is above 90%. Generally speaking, the size of organic fertilizer particles is 0.3 mm to 3 mm. This machine can use raw materials with a water content of 20% to 40%.

The disc granulator machine (also known as ball disc or disc) is the most common machine in organic fertilizer. It can be applied to various organic substances. The granulation rate is as high as 93%. Due to its small size, it is mostly used in small organic fertilizer granulation plants.

The drum granulation is a molding machine that can make materials into specific shapes, suitable for hot and cold granulation. The maximum production capacity is 30 tons/hour, and it is often assembled in large-scale organic fertilizer production lines. In addition, only a certain amount of water or steam is required in the granulation process, which is often used in wet granulation.

In recent years, pollution disputes arising from the discharge of feces, urine, and sewage from livestock farms have been on the rise. After the new generation of environmentally friendly organic fertilizer equipment has achieved certain control over industrial pollution, the treatment of livestock and poultry farm manure has become a key focus of current pollution prevention and control. The pollution of large-scale livestock and poultry farming is not only a problem that affects its development, but also an important issue that affects its survival. Therefore, promoting organic fertilizer equipment for livestock manure to solve pollution in livestock and poultry farms has become an urgent task faced by livestock and poultry farms.

The annual production line of 10000 tons of organic fertilizer consists of several parts: fermentation system, drying system, deodorization and dust removal system, organic fertilizer crusher, ingredient system, mixing system, organic fertilizer granulator, and finished product packaging machine. Although the process structure is similar, the configured organic fertilizer equipment is not fixed. Organic fertilizer production line manufacturers will mainly design and provide customers with construction and equipment selection plans for an annual output of 10000 tons of organic fertilizer production line that meet their own conditions based on user material characteristics, on-site operating conditions, specific production requirements, automation level, and investment budget.

The organic fertilizer produced by the livestock manure organic fertilizer production line has complete nutritional elements, which can improve soil and improve soil compaction caused by the use of fertilizers. Improve soil physical and chemical properties, enhance soil water retention, fertilizer retention, and fertilizer supply capabilities. The beneficial microorganisms in the organic fertilizer production equipment of livestock and poultry manure enter the soil and form a symbiotic and proliferative relationship with the microorganisms in the soil, inhibiting the growth of harmful bacteria and transforming them into beneficial bacteria. They interact and promote each other, playing a synergistic role in the population. During the growth and reproduction process, beneficial bacteria produce a large amount of metabolic products, promoting the decomposition and transformation of organic matter, and can directly or indirectly provide various nutrients and stimulating substances for crops, Promote and regulate crop growth.

The traveling double screw composting machine is a new type of composting machine at present. The promotion and application of the traveling double screw composting machine not only solves the long-standing problem of relying on manual overturning of the bitter, dirty, and tired fertilizer production process for many organic fertilizer manufacturers, but also is more uniform than manual overturning, naturally forming piles. The traveling double screw composting machine can fully ferment and greatly increase the yield of environmentally friendly organic fertilizer per unit area, Deeply welcomed by customers of organic fertilizer manufacturers.

The traveling double screw composter is a tipping equipment used in conjunction with an organic fertilizer fermentation tank. The track is laid on the wall of the fermentation tank, and the walking wheels of the tipping machine can move forward and backward along the track driven by the driving motor. While the tipping machine is walking, the knife roller with a fixed throwing knife rotates and crushes, flips, and throws the compost material in the fermentation tank backwards. During the movement of the fertilizer in the air, it is fully mixed with the air to provide the oxygen required for the life activities of fermentation microorganisms, evaporates water, and lowers the temperature; After the flipping machine completes a flipping operation, the hydraulic cylinder can be used to lift the flipping knife roller to a certain height, in order to quickly return the flipping machine to the starting position of the fermentation tank.

The structural characteristics of a large double spiral composting machine: the design of the driving double wheel disc tipping composting machine is reasonable, efficient, low energy consumption, high automation, convenient to use, and has low cost and wide application. It is a highly efficient model that is highly welcomed by users.

The traveling double screw composting machine is composed of main components such as transmission device, lifting device, walking device, and tipping device. The electric motor of the crane tipping machine directly transmits power to the cycloidal pin wheel reducer through a sprocket to the tipping drum. The mixing blades on the drum are spiral distributed, which can flip and stir the materials in the fermentation tank to a distance of 0.7-1m, achieving fast tipping speed and uniform mixing, thereby achieving full contact between the materials and air, and improving the fermentation effect of the materials.

The chicken manure granulator belongs to the organic fertilizer granulator. It can make fermented chicken manure into organic fertilizer, which can provide a lot of nutrients for the soil without compacting the soil. Generally speaking, the whole working process of making chicken manure raw material, that is, chicken manure into granular fertilizer, should be divided into the following three working stages:

Firstly, chicken manure goes through composting process, dehydration process, crushing process and mixing process.

Secondly, the chicken manure will be turned into granular fertilizer through the chicken manure pellet machine.

After the chicken manure becomes a semi-finished product, it needs to go through subsequent processes such as screening, drying, cooling, coating, and packaging. In the whole chicken manure organic fertilizer production line, granulation is the most important link.

When choosing a suitable chicken manure pellet machine, there are the first 4 aspects for you to consider economically.

First, you should determine the capacity of your poultry manure pellet machine. For example, you should determine the annual production of your chicken manure plant. Creating a budget can help you determine the capacity of your pellet chicken manure manufacturing plant.

Second, you should decide what kind of chicken manure you want to make. For example: powder fertilizer or granular fertilizer. Generally speaking, Huaqiang disc granulator machine and rotary drum granulator can make round granules.
Third, you have to determine whether you want to buy a high-configuration chicken manure pellet machine or a low-configuration machine: the fertilizer granulator machine price with different configurations are different. Moreover, different configurations of machines require different staff. Obviously, the output of different chicken manure granulation equipment is also different.

Fourth, you should decide what type of fertilizer you want to make: There are usually 4 types of organic fertilizer, namely pure organic fertilizer, organic-inorganic compound fertilizer, bio-organic fertilizer and compound microbial fertilizer. Different chicken essence granular fertilizers require different granulators.

Chicken manure organic fertilizer fermentation equipment can be used to treat organic waste such as pig manure, chicken manure, cow manure, sheep manure, mushroom residue, traditional Chinese medicine residue, crop straw, etc. It can complete the harmless treatment process in 10 hours, covers a small area (the fermentation machine only covers an area of 10-30 square meters), is pollution-free (closed fermentation), and completely kills disease and insect eggs (can be adjusted to a high temperature of 80-100 ℃). It is a widely used breeding enterprise, circular agriculture The choice of realizing waste resource utilization in ecological agriculture.

Chicken manure in chicken farms is difficult to handle, with heavy ammonia and a foul odor. Some farmers directly dispose of chicken manure as waste:

1. During the process of chicken breeding, the feces of chickens contain toxic gases with a strong odor such as hydrogen sulfide and ammonia, which can cause pollution to the atmosphere;

2. If livestock and poultry manure is discharged into farmland in excess of the absorption limit, it will cause soil hardening and prevent crop cultivation for a certain period of time, reducing the reusability of the soil;

3. If livestock manure is combined with water, it will promote nutrient saturation of the water source and generate polluting water sources; Animal manure also contains numerous parasites and toxic bacteria, which can cause biological pollution if in contact with humans;

4. Moreover, some small-scale aquaculture farms lack any facilities, and feces are directly discharged into surrounding land, sinkholes, rivers, etc., seriously polluting the surrounding environment and affecting people’s lives.

The powder material of the chicken manure organic fertilizer fermentation equipment adopts a pneumatic large door structure, which has the advantages of fast unloading and no residue; High fineness materials or semi fluid materials use manual or pneumatic butterfly valves. Can be configured with heating or cooling jackets. There are two heating methods: electric heating and thermal oil heating. The cooling process can directly inject cooling water into the jacket, which has a large heat exchange area and fast cooling speed. The small-scale chicken manure organic fertilizer fermentation equipment adopts a reducer direct connection method, with a simple structure, high reliability of operation, and convenient maintenance. The large-sized mixer is driven by a belt pulley driven cycloidal reducer, and the elastic connection of the belt drive has the advantage of protecting the transmission components in case of overload.