Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

1. Disc granulator, also known as disc granulator machine, the granulation principle of the equipment: from the feeding pipe to the powder in the inclined plate, the liquid spray liquid adheres to produce a small particle group. The gravity and centripetal force generated by the tilting disc during the rotation make the small particles roll down and increase the size of the particles. The factors that affect the granulation of the disc granulator are: the diameter of the disc, the slope, the height of the edge, the speed, the position of the material liquid spraying, and the position of the scraper. Because of its high particle size, large output, stable operation, durable equipment, and durability, it is often selected by most customers as supporting equipment for organic fertilizer production.

2. The flat film granulator is used for granulation of various organic substances in fermentation, breaking the traditional organic granulation process, and can process spherical particles without drying, crushing, and direct seasoning before granulation, which can save a lot of energy. Features of this equipment: The manufactured particles are spherical, with high organic matter content, to achieve pure organic matter particles, and use organic matter particles under certain influence, which can be embedded in each other without adding binders.

3. Stirring teeth granulator, widely used in organic fertilizer granulation, has the characteristics of more granulation, stable operation, durable and durable equipment. It is suitable for granulation of light and fine powder materials. The finer the basic particles of fine powder materials, the greater the sphericity of the particles, and the better the quality of the resulting balls. Generally speaking, the particle size of material granulation should be less than 300 mesh. Applied materials: chicken manure, pig manure, sheep manure, clay, kaolin, etc.

Because mushroom residue contains rich nutrients required by living organisms, such as straw and cow manure, which are rich in crude protein, crude fiber, crude fat, calcium, phosphorus, and amino acids. It can be said that it is a green source of fertilizer for the growth of plants.

The mushroom residue organic fertilizer production line first utilizes compost fermentation technology. The application of microbial engineering technology in the composting process, which ferments and differentiates padding rich in livestock and poultry manure, combined with the form of biological fermentation bed pig farming, is also a new path for harmless disposal of manure.

1. Preparatory work: Weigh and divide the livestock and poultry manure (with a moisture content of 70%) that needs to be disposed of; Prepare the bacterial agent.

2. Production technology: Mix livestock and poultry manure with bacterial strains in a 1:10000 portion, and then mix them. Then reverse glue is applied to Room, allowing solar energy to pass through the Sunshine Board to increase the room temperature of the fermentation workshop and accelerate the increase in the starting temperature of the fermentation materials. There is a ventilation hole at the top to facilitate the emission of water vapor and other gases generated during material fermentation. The walls on all sides are of brick concrete structure, with doors and windows reserved.

3. There are two fermentation tanks built in the fermentation workshop, with a length of 18-25m and a width of 2.5m. The edges of the tanks are made of bricks and plastered with cement. When fermenting in a fermentation tank for 4-5 days, flip the fermented material from one tank into two tanks. Generally, it takes about 20-25 days from feeding to discharging.

4. Process equipment and processes. The poultry and livestock manure (such as cow manure, sheep manure, chicken manure, etc.) pretreated by a fermented organic fertilizer composting machine is directly transported to the raw material silo (or raw material mixer).

5. Transport to the disc homogenizer and control the feeding speed through a frequency converter.

6. Transported to a specialized screening machine for organic fertilizers, the special design can completely solve the problem of screen adhesion.

7. The screened large particles are crushed by an organic fertilizer crusher and fed into a disc homogenizer.

8. The qualified products after screening are transported to the fully automatic packaging scale for weighing, packaging, and storage.

Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.While each type of equipment has its advantages, disc granulator machine offer a variety of advantages that are especially suited to the evolving needs of the soil amendment industry.

Advantages of disc granulator in organic fertilizer production line

1. Granularity control

One of the key reasons for choosing disc granulator machine for the production of soil amendments is their flexibility in particle size control. By adjusting different variables during production, operators can respond to changes in feed or processing conditions to continue producing to-dimensional product. The ability to tightly control particle size is especially important given the stringent standards for particle size requirements for soil amendment and fertilizer products.

In addition to monitoring and adjusting the particle size according to changes in the production process, the flexibility of the disc granulator also allows the producer to be more sensitive and flexible in the particle size provided to the customer, which is a key advantage to meet the changing needs of the market.

2. Improve product quality

For the same reason, the operator is able to influence and control the quality of the disc granulator machine product. By adjusting disc angles, speeds, feed and spray positions, and other variables, operators can ensure product quality requirements are still met as production or feed conditions change. The disc granulator itself also produces a higher quality granulated product.

3. High quality round products

Another key reason for choosing a disc granulator is its ability to produce highly refined granulated products. These granules are considered a premium product with minimal wear and dust and improved appearance. The spherical granules produced by the disc granulator have higher uniformity in size, shape and surface quality.

Today, the use of chemical fertilizers and pesticides has been greatly reduced, and the yield of grain has increased and the quality is much better than before. The fertilization method of “mainly organic fertilizer, supplemented by chemical fertilizer” is the most reasonable fertilization method at present! Common organic fertilizer granulators on the market include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Five benefits of organic fertilizer produced by organic fertilizer granulator with chemical fertilizer

Advantage 1: Chemical fertilizers have high nutrient content and fast fertility, but the duration is short and the nutrition is single. Organic fertilizers are the exact opposite. The mixture of organic fertilizer and chemical fertilizer can make up for each other’s strengths and meet the nutritional needs of crops in each growth period.

Benefit 2: After chemical fertilizers are applied to the soil, some nutrients are absorbed or fixed by the soil, reducing the availability of nutrients. After mixing with organic fertilizer, it can reduce the contact area between chemical fertilizer and soil, reduce the probability of chemical fertilizer being fixed by soil, and improve the availability of nutrients.

Advantage 3: Generally, chemical fertilizers have high solubility and high osmotic pressure on the soil after use, which affects the absorption of nutrients and water by crops and increases the chance of nutrient loss. If it is mixed with organic fertilizer, it can avoid this shortcoming and promote the absorption of nutrients and water by crops.

Benefit 4: Acidic fertilizers are applied to alkaline soils alone. After ammonium is absorbed by plants, the remaining acid radicals combine with hydrogen ions in the soil to produce acid, resulting in increased acidity and soil degradation. If mixed with organic fertilizer, it can enhance the buffering capacity of the soil, effectively adjust the pH value, and prevent the increase of soil acidity.

Benefit 5: Since organic fertilizer is the energy for the life of microorganisms, chemical fertilizers are inorganic nutrients for the growth and development of microorganisms. The mixture of the two can promote the vitality of microorganisms, Thereby promoting the decomposition of organic fertilizer.

The mixing equipment for chicken manure organic fertilizer production line is a disc mixer, which is mainly used for mixing raw materials. The use of a cycloidal needle wheel reducer has the advantages of compact structure, convenient operation, uniform mixing, and convenient unloading and transportation. The materials are thoroughly mixed, thereby improving the uniformity of mixing. A novel rotor structure is adopted, which allows the minimum gap between the rotor and the shell to be adjusted to close to zero, effectively reducing the residual amount of materials. The disc is lined with polypropylene or stainless steel plates, which is not easy to stick, wear resistant, and uses a cycloidal needle wheel to reduce speed. It has the characteristics of compact structure, convenient operation, uniform mixing, and convenient unloading and transportation. The overall structure is more reasonable, with beautiful appearance and convenient operation and maintenance.

The mixing equipment for the chicken manure organic fertilizer production line is a disc mixer. Depending on the materials being mixed, the disc is lined with carbon steel, polypropylene, or stainless steel plates, making it less sticky and wear-resistant.

The mixing equipment of the chicken manure organic fertilizer production line is a disc mixer that uses the rapid rotation of the screw to lift the raw material from the bottom of the barrel to the upper part, and then scatter it in an umbrella shape, returning to the bottom. This way, the raw material is stirred up and down in the barrel, and a large amount of raw material can be evenly mixed in a short time. This machine integrates vertical lifting, mixing silo, and horizontal material conveying into one; It has the advantages of simple and compact structure, small one-time investment, economy and practicality, convenient maintenance, and no need for special production sites; Uniformly mixed, capable of producing premixes, concentrates, full price powders, etc.

With the development of science and technology, people began to make waste into fertilizer for recycling to protect the environment and soil quality. Humans use these organic wastes to produce organic fertilizers, and also use fertilizer spreaders to produce organic granules, which is a great way to turn waste into treasure. Therefore, as a favorable substitute, organic granulation is returning to people’s lives. Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Compared with powdered fertilizers, organic matter granulation has several advantages:

•Easy to use: Powdered fertilizers have low relative density and are easily blown away by the wind when applied to field crops. So granular fertilizers are dry and dense compared to powdered fertilizers. Therefore, they are easier to handle and apply. The dry granules are also odourless, thus alleviating the unpleasant odor associated with raw manure.

•Convenient storage: thousands of granules can be used as needed. It can be stored on the farm, if required, and transport costs are much lower.

•Environmental protection: granular fertilizer can reduce the hygroscopicity of fertilizer, therefore, it can reduce environmental pollution.

•Enhance fertilizer efficiency: adding some inorganic components to granular fertilizer can enhance fertilizer efficiency. If inorganic ingredients are added to the powdered fertilizer, it is easy to absorb moisture and agglomerate.

• Reduce runoff: Excessive application of raw fertilizers can lead to excessive nutrient loss from the soil and can harm the surrounding environment. Dry granules help prevent run off as they are only used when needed.

• Obtaining powdery materials must be carried out under low moisture conditions, and the materials need to be crushed. The biggest limiting factor in the production of organic fertilizers is that the water is difficult to remove, and the fertilizers need to be dried. Making granules does not require drying, and high heat will be generated during the granulation process, so it is very convenient to just cool the fertilizer.

Introduction of large-scale organic fertilizer production line: The so-called large-scale organic fertilizer production line generally refers to organic fertilizer production equipment with a large scale of operation and relatively high investment costs. Because of the small production scale of the small organic fertilizer production line, manual assistance is still required in many stages, and it is difficult to complete the processing and large-scale production of a large number of raw materials. There are more and more large-scale concentrated breeding areas, the trend must be that small-scale organic fertilizer production companies gradually transition to large and medium-sized organic fertilizer production companies, and large-scale organic fertilizer production lines and production equipment become an inevitable choice.

How to distinguish the investment cost of organic fertilizer production line

1. According to the output, the production of 1 ton of organic fertilizer per hour is a small organic fertilizer production line. The price is generally between 30,000 and 50,000 yuan, which can meet the needs of families. Use small farms.

2. According to the output, it is a medium-sized organic fertilizer production line to produce about 5 tons of organic fertilizer per hour. It is a medium-sized organic fertilizer production line with good evaluation by the market and customers, and the market demand is also relatively large. The investment price is generally between 50,000 and 100,000 yuan.

3. According to the output, the production of more than 10 tons of organic fertilizer per hour is a large-scale organic fertilizer production line, which is a common equipment for large-scale organic fertilizer production and processing enterprises, and is generally used in large-scale fertilizer processing enterprises. The investment price exceeds 100,000 yuan.

Large-scale organic fertilizer production line is equipped with: continuous trough turning machine, automatic feeding hopper, rolling screening machine, semi-wet material crusher, horizontal mixer, organic fertilizer granulator, dryer, cooling machine, grading and screening machine, coating machine . Automatic packaging machine equipment. Belt conveyors, etc. Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

Biological organic fertilizer processing and manufacturing equipment, granulator, disc granulator, is suitable for the processing of composite fertilizers and spherical particles of biological organic fertilizers, such as coal powder, cement, clinker, fertilizers, and other materials. The material of the disc granulator is stainless steel or other materials; Variable frequency speed control, digital display, dual control. The disc angle is adjustable, and the range of spherical particle size is adjustable. The transportation is packed in wooden boxes.

(1) The disc granulator has a novel and reasonable structure, with reduced weight and height. The process layout is flexible and convenient, suitable for the renovation of old factories.

(2) The inclination angle of the large plate can be adjusted. Adopting angle washers for flexible and convenient adjustment.

(3) The use of a unique unpowered combination scraper integration reduces auxiliary power consumption.

(4) The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc joint is an edge flange, which ensures that the material ball is not pulled or torn when it is discharged from the disc.

(5) A brand new desilting design, consisting of a combination of unpowered scraper for edge and bottom cleaning, angle cleaning scraper for corner cleaning, and unique disc processing technology. The desilting and ball forming effects are good, without large mud balls. The diameter of the feed ball is 90% between 3-5mm.

Biological organic fertilizer processing and manufacturing equipment – Purpose and characteristics of the granulator: The disc granulator adopts an integral circular arc structure at the disc angle, with a granulation rate of over 93%. The granulator has three discharge ports, which are convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulator disc is reinforced by multiple radiating steel plates, Durable and sturdy, without deformation. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts to secure and operate smoothly. The main gear of the granulator is high-frequency quenched, doubling its service life. The plate of the granulator is lined with high-strength fiberglass, which is corrosion-resistant and durable. This machine has the characteristics of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life, making it the ideal equipment for users to choose from.

Common problems in using fertilizer granulators in organic fertilizer processing plants

1. Which granulation equipment is best for my material and process goals?

Within the granulation category, several different types of equipment exist. The equipment can be used alone or in combination to achieve the desired end product properties. The most commonly used equipment for granulation includes: Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer Fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

2. Do I need dry granules?

In almost all cases, the granules need to be dried. This is usually done in a rotary dryer, which offers the added benefit of further rounding and polishing the particles due to the tumbling action that occurs in the dryer.

Drying serves several purposes, primarily to solidify the granules into their final hardened form. Without drying, the pellets will be malleable and unable to withstand storage and transportation. They are also more likely to clump.

Drying also helps prevent mold and bacterial growth in the pellets after processing. Additionally, it reduces shipping costs by reducing the amount of water carried.

3. How many workers do I need to operate the pelletizing plant?

Generally, a pelletizing plant requires an operator and a supervisor. This may vary depending on the equipment setup; while one operator can oversee multiple drum granulators, one operator can only oversee a few disc granulators. Operations using multiple pelletizers often benefit from having more than one operator. Also, depending on how much time an operator has to spend watching the pucks, or if raw material infeed and product outfeed are transferred using a front loader, additional labor may help.

The 20,000-ton organic fertilizer production line is widely used in slag, cotton slag, waste, vinegar slag, wood slag, sugar slag, kitchen waste, vegetable roots, stems and leaves, stream, sewage sludge, etc. A complete organic fertilizer production process includes fermentation, crushing, mixing, granulation, drying and cooling, screening, and packaging. The supporting fertilizer machinery required for each process includes double-screw turning machine, disc feeder, semi-wet fertilizer pulverizer, disc granulator machine, drum dryer, drum cooler, drum screening machine, organic fertilizer coating machine, automatic packing machine, vertical pulverizer, belt conveyor.

1. Fermentation process

Fermentation of organic materials plays an important role in the entire production process. Whether the fermentation is sufficient has a great influence on the quality of the final product. We choose the double helix composter for you, which is not demanding on the workplace.

2. Crushing process

In the stand-alone introduction, the semi-wet pulverizer is very suitable for processing organic materials with high moisture content.

3. Mixed granulation process

The raw materials are crushed and mixed evenly, and then enter the granulation process. The granulation process is the core link in the production line. Here we choose a disc granulator that does not require high output for you. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

4. Drying and cooling process

In fertilizer production, drum dryers and drum coolers are often combined.

5. Screening process

After cooling, there are still large particles or powdery substances in the final product. They can all be screened out by a drum screen and then returned to secondary granulation or mixed with raw materials.

6. Packaging process:

Our fertilizer packaging machine is an automatic intelligent fertilizer machine.