The construction of a complete set of equipment processing project for animal manure composting can effectively reduce resource and energy consumption, control pollution emissions, and comply with the spirit of central development of circular economy, promotion of clean production, and construction of a resource-saving and environmentally friendly society. The arbitrary discharge of a large amount of livestock and poultry manure not only seriously pollutes the surrounding environment, but also threatens the sustainable and healthy development of the livestock and poultry breeding industry itself. The manure and urine from livestock and poultry farming are treated with biogas harmless treatment. The organic fertilizer production line can curb the fecal pollution generated by large-scale livestock and poultry farming, achieve waste resource recycling and recycling, greatly reduce the pollution of the farm itself, purify the production environment, significantly improve the quality of veterinary medicine in the farm, and ensure the quality and safety of livestock products and production. The implementation of harmless treatment of fecal organic fertilizer equipment not only greatly reduces the main carriers of zoonotic infectious diseases, but also reduces the living environment for flies and mosquitoes, further cutting off the transmission routes of zoonotic infectious diseases and improving the living environment for humans.

There are various types of organic fertilizer production equipment, such as disc granulation equipment, drum granulation equipment, extrusion centrifugal granulation equipment, and so on. When selecting equipment for organic fertilizer plants, it is important to consider their own factory scale, expected annual constant, type of raw materials, etc., and select the most suitable equipment in a targeted manner to maximize the efficiency of the organic fertilizer plant.

How much does it cost to open an organic fertilizer processing plant? In fact, the cost of opening an organic fertilizer processing plant to handle the procedures is not significant, but rather consumes energy. The cost also depends on which location, and the charging standards vary from place to place. The most expensive one is to purchase equipment, which directly affects the revenue of organic fertilizer processing plants. A complete organic fertilizer processing plant needs to include a flipping machine+crushing+mixing+ingredients+granulation+drying+cooling+screening+coating+packaging. The fermentation and production equipment in the annual production line of 10000 tons of granular organic fertilizer requires an investment of around 220000 to 350000 yuan (the price is mainly different from the granulation process, and organic fertilizer granulation machines, drying machines, cooling machines, and coating machines can be selected according to your own needs). In general, a complete set of organic fertilizer processing plants can be purchased between 100000 to 5 million yuan, but it also depends on the manufacturer’s situation.

As the key equipment of the organic fertilizer production line, the organic fertilizer granulator can not be ignored. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer Granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Before buying, it is necessary to understand the advantages and disadvantages of each organic fertilizer granulator machine:

1. Extrusion granulator belongs to dry granulation. Advantages: no drying process, high particle density, good fertilizer effect, and full organic matter content; it also saves money for buying dryers and coolers, and does not need to burn coal in the future. This saves a lot of money. Disadvantages: The granules of the extrusion granulator are flat and round, and the fluidity is not very good when the field crop machine is easy to get stuck, so if it is an organic fertilizer made for machine farmers, use this granulation process with caution.

2. The drum granulation is a compound fertilizer granulation process, which can be used to produce organic fertilizer, but the granulation rate is low and there are few users. This process can be selected if organic, inorganic, organic fertilizers are produced.

3. The disc granulator machine is a relatively traditional process, which has the advantages of smooth granules and good appearance; the disadvantage is low density; at present, people are pursuing new granulation methods, so there are fewer and fewer users.

4. The particle density of the ring die granulator is high, and the particles will not be dispersed during sales and transportation, but a circular polishing machine must be added in the later stage to achieve the finished round particles. The price of this granulation process is more expensive than extrusion granulation machine.

5. New organic fertilizer granulator This granulation process is a product widely favored by customers. The process has high output and smooth processing. If you add an organic fertilizer rounder, the granules can be comparable to disc granules. However, it is necessary to purchase a dryer and a cooling machine. The price of the whole set of organic fertilizer equipment for this process is slightly higher.

The 30,000 tons/year organic fertilizer production line introduced that this production line is suitable for almost all organic wastes, including animal wastes (chicken manure, biogas residue, etc.), agricultural wastes (straw, soybeans, etc.), industrial wastes ( Vinegar residue, cassava waste, etc.) and municipal sludge (river mud, sea mud, etc.).

Organic fertilizer production has a good market and abundant raw materials, so what do we need? It is a complete set of automated production lines and the latest technology. The 30,000-ton fertilizer flat-die granulator removes harmful substances, leaving only available nutrients such as organic acids and nitrogen. The granular biological fertilizer produced by this organic fertilizer production line can realize safe fertilization and better meet the various needs of crops.

The main steps of the organic fertilizer production process The complete processing process includes eight steps: manure fermentation (double helix composting machine) → raw material mixing (horizontal mixer) → organic fertilizer granulator machine (flat die granulator) → organic fertilizer drying (drum dryer)→fertilizer cooling (drum cooler)→organic fertilizer grading (rotary screening machine)→fertilizer packaging (automatic packaging machine).

Among these steps, fermentation is a preliminary but important step in the whole production line. Another step we need to say is the granulation process. It is the core part of organic fertilizer production. Common organic fertilizer granulators include: npk fertilizer granulator, rotary drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies. The machine is famous for its low energy consumption, low production cost and high productivity. The purity of organic fertilizer granules can reach 100%, fully realizing the production of pure organic fertilizer and directly meeting customer needs.

Mushroom residue and other mushroom residues are a large amount of waste generated after harvesting mushrooms in large mushroom planting bases. In some places, they are called mushroom sticks. In early treatment, many mushroom planting bases used mushroom sticks as combustibles, which not only causes pollution but also wastes resources. Since the maturity of the production line and processing technology of bio organic fertilizers, mushroom residue and other raw materials such as mushroom residue have been used as one of the sources of organic fertilizer processing.

Production process of organic fertilizer production line:

1. After mixing the bacterial strains with fermentation materials for fermentation, an organic fertilizer composting machine is used to flip the pile during the fermentation process.

2. After decomposition, the decomposed raw materials are crushed, sieved, and then transported to the granulation workshop through an elevator.

3. The organic fertilizer enters the organic fertilizer granulator for granulation after being mixed in the raw material pre mixer.

4. Next, the granulated organic fertilizer enters the granulation equipment for rounding.

5. The rounded particles arrive at the drying drum through a conveyor belt.

6. The dried particles are then transported through a conveyor belt to a cooling drum for cooling.

7. The dust generated during the drying and cooling process enters the dust removal equipment through induced air for dust removal.

8. The cooled particles are then transported by the conveyor belt to the dispersion equipment.

9. Then the dispersed organic fertilizer particles pass through the conveyor belt and arrive at the quantitative packaging equipment for packaging, becoming the finished organic fertilizer.

Compound fertilizer and organic fertilizer are two common fertilizers, one is chemical fertilizer and the other is biological fertilizer. Seedling farmers use fertilizer when planting saplings. On the one hand, they apply basal fertilizers in the soil; on the other hand, they apply fertilizers as the saplings grow.

A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator machine, dryer, cooling machine, screening machine, weighing and packaging machine. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

Differences between organic and compound fertilizers processed on fertilizer production lines

1. Use organic fertilizer

Organic fertilizer plays a key role in plant growth, organic fertilizer is natural and authentic, not only has no side effects, but also has great benefits for plants and the environment. Organic fertilizers can be applied throughout the land period to increase the efficiency of soil fertilizer. Organic fertilizers can also be applied as trees grow, especially seedlings. Multi-use of organic fertilizer can promote the growth of seedlings.

2. Use compound fertilizer

Compound fertilizer has a high nutrient content and can be properly used during the growth period of trees. Choose the right compound fertilizer. According to the instructions, the compound fertilizer should not be used too much, otherwise it is easy to burn the seedlings. Fertilization can be done several times, fertilizing 1-2 times a month during the tree growth period.

3. Fertilization method

Organic fertilizers are mainly topdressing. Throughout the land process, a liberal amount of organic fertilizer can be sprinkled and mixed with the soil. During the growth period of trees, compound fertilizer or organic fertilizer can be applied to the roots. Be careful not to get too close to the roots. Keep a distance. You can dig a ring around the roots and fertilize.

Chicken manure composting machine is the core equipment of aerobic power composting. As a new type of machinery, it is still unknown in the national product catalog, but it has rapidly increased in the mechanical equipment family, becoming a mainstream product that replaces manual and forklift handling of materials and affects the development trend of composting.

Purpose and characteristics of organic fertilizer fermentation equipment:

1. The tipping span of the trough composter can reach 4-12 meters, and the fermentation cycle is about 15 days. The length of the fermentation tank depends on the situation. It is possible to feed at the inlet every day and discharge at the other end. Feed and process daily. When the composting machine needs to replace the flipping section after flipping, the agitator can be raised to quickly run the equipment to the flipping section.

2. The innovative point of the trough composting machine is to fully utilize the deep pool design of underground space and the new technology of long-distance composting, utilizing limited ground area to achieve large-scale harmless treatment of organic waste.

3. Compact structure, advanced technology, and the use of some beneficial microorganisms can promote the rapid decomposition of organic waste such as livestock manure. Adopting a unique tank type continuous aerobic fermentation technology, organic waste is quickly decomposed, dehydrated, sterilized, and deodorized, achieving the goal of harmless, resourceful, and reduced treatment, with low energy consumption and stable product quality.

4. The intelligent automatic control of the fermentation material turnover process, under the action of vertical and horizontal walking mechanisms, causes a certain turnover displacement of the fermentation material in the pool, and the material moves back in a continuous and equal distance gradually in the pool, thus forming a continuous aerobic fermentation process. The stirring knife not only flips evenly and oxygenates, but also has the function of crushing materials.

5. The electronic control system of the trough composting machine equipment is advanced and reliable, easy to operate, and equipped with remote control, automatic, and manual. After the host starts running, turn the rotation button to the “automatic” state and turn on the travel button, and the composting machine starts working. The flip operation trolley flips horizontally to one side and touches the limit switch. The flip operation trolley stops walking, and the entire equipment travels longitudinally for 3-5 seconds (about 250-300 millimeters). After that, the flip operation trolley starts to flip horizontally to the other side, achieving the effects of flip and oxygen filling during round-trip work.

Bentonite is a kind of non-metallic mineral, which has great use value for plants and soil. Bentonite is often used as a soil amendment and fertilizer conditioner. More importantly, the use of bentonite as a fertilizer can not only avoid damage to soil compactness and soil sustainability, but also effectively increase the yield of crops and land. Therefore, bentonite fertilizer is very popular in agriculture. If you want to produce bentonite fertilizer or start a bentonite business, we can recommend organic fertilizer granulator machine for you. Use this machine to make your bentonite raw materials into high-quality bentonite granules.

Disc granulator for bentonite production

The disc granulator machine adopts advanced wet granulation technology. When the moisture content of your bentonite raw material is around 25%, the disc bentonite granulator is your best choice. This machine allows you to improve the granulation efficiency in the production of bentonite granular fertilizer. On the one hand, the granulation rate of the disc bentonite granulator can reach more than 93%. On the other hand, the pot part of the machine has three outlets. That is to reduce labor intensity and improve work efficiency. In addition, the disc granulator for producing bentonite is also equipped with a spraying device. That is to say, you can add an appropriate amount of water or binder to the bentonite material during machine operation.

Double Roller Bentonite Granulator（npk fertilizer granulator）

Different from the pan-biological granulator, the twin-roll granulator for bentonite production is suitable for dry granulation. This machine requires bentonite raw materials with a water content of about 5-10%. The double-roller bio-granulator uses extrusion force to make powdered bentonite fertilizer into high-quality bentonite granules. What’s more, the twin-roller granulator adopts eugenic formula, which means the quality of bentonite granules meets the technical requirements of compound fertilizer. The particle shape can be selected by using a two-roll bentonite granulator. The shape of bentonite particles can be selected in a wide range, such as pillow shape, semicircle shape, rod shape, pellet shape, walnut shape, flat spherical shape, square strip shape and so on.

The drum granulator is a machine used for granulating organic fertilizers. It is used for granulation of various organic substances after fermentation, breaking through the conventional organic granulation process. Before granulation, the raw materials do not need to be dried or crushed, and spherical particles can be processed directly with ingredients, which can save a lot of energy.

The working principle of the drum granulator: The material enters the front end of the rotating cylinder through the feeding pipe (the slope of the feeding pipe should be greater than the natural inclination angle of the material). The steam inlet pipe located at the front end of the cylinder sprays a certain pressure of water vapor. Due to the fact that the steam inlet nozzle is located at the bottom of the material. And the steam has a certain pressure. Therefore, the material can obtain some moisture more evenly and form smaller particles. Due to the certain inclination of the drum granulator body for compound fertilizer and compound fertilizer. These small particles continuously move around the circumference and axis of the cylinder under the action of gravity and lining friction, and gradually form particles of certain specifications during the movement.

Be sure to choose a powerful manufacturer to purchase a complete set of organic fertilizer drum granulators, and the price provided by the manufacturer for purchasing the complete set is more affordable; Moreover, the manufacturer has strong strength, guaranteed equipment quality, and prices are more open and transparent, without intermediaries earning price differences; In addition, large manufacturers usually have professional managers to tailor production line plans for users and allocate equipment reasonably, so overall, users can buy a more affordable set of organic fertilizer drum granulators; And in the later stage, it can create higher profits for users.

Nowadays, many people have a certain understanding of the equipment used in organic fertilizer production lines. Due to environmental reasons, the primary problem faced by breeding sites is how to treat animal manure. At this time, organic fertilizer production lines come in handy, and many people know how to use organic fertilizer production lines to treat animal manure into organic fertilizer material.

The raw materials for the complete set of organic fertilizer equipment can be pig manure, chicken manure, cow manure, sheep manure, straw, humic acid, urban sludge, recycled garbage, distiller’s grains, and other waste materials. In the later stage, the raw materials are added with bacterial strains for aerobic fermentation, and then the materials are anaerobic fermented. The fermented materials are transported to the raw material warehouse using a mobile forklift. A belt conveyor is installed under the raw material warehouse to transport the fermented materials to a semi wet material crusher. Materials that are not easily crushed should be equipped with a bipolar crusher, which crushes finer and better materials. Then, the materials are transported to a horizontal mixer using a belt conveyor, Vertical mixers can also be used, which can be selected according to the material, and then the material is transported to the organic fertilizer granulator. The granulator comes out and transports the material to the throwing machine for shaping, making the material rounder, more uniform, and smoother. A coating machine can also be added for coating, and then the conveyor transports the material to the screening machine, dividing the particles according to their grades. Qualified materials enter the conveyor and are transported to the automatic packaging machine, The finished granular organic fertilizer is already produced.

When using complete sets of organic fertilizer equipment, the coordination between accessories can make the operation more stable. However, this is not easy to achieve. In the process of use, we also need to pay attention to small details. More importantly, it is the connection before the device starts up. Good spare parts can bring us greater efficiency. When installing accessories, we also need to pay attention. We need to install them properly, and the connection between the components must be sealed to ensure that faults are minimized. Generally speaking, as long as the equipment quality is guaranteed, there won’t be too many problems. The responsibility of the manufacturer is significant, and various small details should also be dealt with firmly during production. Production is one aspect that reflects the strength of the manufacturer. Focusing on improving details will yield more benefits.

The organic fertilizer granulator is to make the fertilizer into the granule that the user needs, which is convenient for the later use or sale of the fertilizer. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

The service life of the granulator depends on whether the daily maintenance of the equipment is perfect. It should be noted that the components of the organic fertilizer granulator will wear out with the extension of use time. If it is not processed in time, the particle size of the finished product will become larger, thicker, and not beautiful enough. We need to replace the liner of the granulator.

When replacing the liner, pay attention to cleaning the outlet near the outlet. When replacing new worn parts, the transmission parts must be painted to ensure lubrication. New worn parts must also be fixed in place to avoid unnecessary loss from loosening.

If the daily maintenance of the organic fertilizer granulator machine is done well, the service life of the granulator can be greatly extended. We should cherish the equipment, mainly do not let the equipment run empty, pay attention to the temperature change of the equipment and do not overload it, and stop running in time if there is noise Check for faults and use the device after troubleshooting.

On the other hand, if you produce commercial granular organic fertilizer, you can use a round polishing machine, which is designed on the basis of a flat die extrusion granulator. The cylindrical particles made by the flat die extrusion granulator are ground into spherical particles at one time; no need to grind again; the ball forming rate is extremely high ≥ 97%; the particle density is high, beautiful and practical. It is an ideal equipment for producing organic (biological) fertilizer granulator.