The chicken manure specialized organic fertilizer granulator is one of the most core equipment in organic fertilizer equipment, which directly affects the quality of organic fertilizer particles (roundness, uniformity, fertilizer moisture retention performance, etc.). Different granulation processes for organic fertilizers require different types of granulators, which directly affect the yield, quality, appearance, price, and other aspects of the product. It can be said that the organic fertilizer granulator is the core of the entire production line.

The raw materials for making organic fertilizers come from a wide range of sources, including plant residues, peat soil, humic acid, cow manure, chicken manure, sheep manure, duck manure, excrement free, sludge, sugar factory filter mud, distillery distiller’s grains, and so on. Various organic fertilizer equipment manufacturers have developed various granulators for different raw materials and requirements for improving product quality and output, such as roller extrusion granulators, strand rotation granulators, disc granulators, and stirring tooth granulators.

The roller extrusion granulator belongs to the dry granulation process, without the need for drying process, with high granulation density, good fertilizer efficiency, and full organic matter content. The cost of purchasing a dryer and cooling machine is eliminated, and there is no need to burn coal in the later stage, which saves a significant portion of the funds. However, the shape of the granules produced by the extrusion granulator is flat and circular, which is prone to jamming when the field crop machine is used for sowing, and the fluidity is not very good. So if this granulation process is used with caution for organic fertilizers produced by machine sown farmers, it is recommended to use composite fertilizers and compound fertilizers.

The small tracked composting machine adopts a ground strip fermentation method for bio organic fertilizers, which better ferments and turns over garbage, feces, and other materials on the ground. Its characteristics are low investment, high return, low energy consumption, low cost, and high effectiveness. It is mainly applied in livestock farms, such as cattle farms, sheep farms, and other types of livestock farms. Crawler type composting machines can stir and crush materials, decompose organic matter under aerobic conditions, improve fermentation speed, and effectively prevent the generation of harmful and odorous gases such as hydrogen sulfide and amine gas during the fermentation process, which is conducive to environmental protection requirements and improves fertilizer efficiency. It uses a diesel engine as the power, with four wheels running. The power is transmitted through the transmission system to the drum carrying the combined cutting tools for operation. The quality is reliable, so the performance is stable and the operation process is simple.

How to perform the flipping operation of raw materials using a tracked composting machine

1. The walking principle of the composting machine is to use low speed. However, due to different materials and water contents, drivers can choose the appropriate speed based on the actual state of the pile flipping to achieve the best efficiency. After starting, idle for 3-5 minutes in the unloaded parking state, then adjust the speed and idle for 1 minute before proceeding with the pile flipping operation.

2. The entire overturning operation machine should ride on the material stack, and it is strictly prohibited to forcefully drive into the material stack. The material width cannot exceed the working space of the composting machine. When encountering engine strain during operation, do not forcefully overturn the pile. Quickly rotate the speed button to slow down or stop walking, so that the composter is in a parked state. At this time, only the overturning shaft is used for operation. The composter can quickly overturn the materials on the overturning shaft and continue the overturning operation when feeling no strain.

3. Pay attention to preventing materials such as straw from wrapping around the tipping shaft. When it is found that there is material wrapped around the tipping shaft, it should be stopped in a timely manner, and the material wrapped around the tipping knife shaft should be cleaned before continuing the tipping. Do not forcefully mix or retreat, as this will seriously damage the machine components.

Why care about nutrient use efficiency? For example, suppose you have 1,200 acres of corn and you only increased nitrogen efficiency by 2%. This means you can increase yield by 2% without adding nitrogen. The USDA estimates corn yields will average 177 bushels per acre in 2021, so that’s about 3.5 bushels more than yield. If the price of corn is $4 per bushel, yield is an additional $14 per acre.

Therefore, the total economic benefit of increasing nitrogen efficiency by 2% is $17.50 per acre. On 1,200 acres, that’s a gain of $21,000. This benefit is even greater when nitrogen is more expensive or corn is more expensive. Not only nitrogen fertilizers, but also improving the efficiency of organic fertilizers. How to produce high quality organic fertilizer? An npk fertilizer granulator can be used.

Organic fertilizer equipment is a kind of chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological bacteria. Under the action of high temperature, the equipment is mixed and fermented to make biochemical fertilizer. According to the process stage, the process of granular organic fertilizer production line is divided into ① fermentation process; ② crushing process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; The organic fertilizer production line has compact structure and high production efficiency.

Common organic fertilizer granulators include: roller extrusion granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

Vertical crusher is one of the commonly used crushers in the compound fertilizer industry. It uses a high-strength wear-resistant hard alloy chain with synchronous speed during the crushing process, suitable for crushing raw materials and returned materials. Especially for materials with high moisture content, they have strong adaptability and should not be blocked. The feeding process is smooth, and the material enters from the feeding port and collides with the high-speed rotating chain inside the casing. After being impacted, the material is squeezed and crushed, and then collides with the chain after hitting the inner wall of the casing. During the falling process, this material undergoes several impacts and becomes powder or particles below 3mm are discharged from the lower part.

Vertical crusher composition: The motor drives the main shaft to rotate, and the main shaft has two bearing seats, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, with a rotor disc and chain installed on the main shaft. The feeding hopper is located on the upper part of the casing. For the convenience of loading and unloading the hammer head, a valve is opened on the casing for easy disassembly and maintenance.

The following points should be paid attention to when using the organic fertilizer crusher for poultry and livestock manure:

1. After the installation and electrification of the poultry manure organic fertilizer crusher equipment, 3 kilograms of lubricating grease need to be added to the bearing seat.

2. After 72 hours of operation, the poultry manure organic fertilizer crusher equipment needs to replenish lubricating grease into the bearing seat.

3. When stopping, it is necessary to wait for the internal materials of the animal manure organic fertilizer crusher to be discharged before stopping.

4. If there is still residual material inside the machine due to a sudden power outage, it is necessary to manually move the triangular belt to remove the material.

5. If the discharge of the crushed material is too large, please open the screws on both sides of the poultry manure organic fertilizer crusher and observe whether the blade has worn into a circular arc. If it has worn into a circular arc, you can remove the pin and remove the blade from its face to continue using. If the wear is very severe, please replace the blade with a new one.

Organic fertilizer fermentation equipment is a composting process that places materials in a fermentation tank and flips, stirs, and crushes them through a tank type composting machine to ferment, ripen, and degrade the materials. Compared to static composting, it is easier to obtain stable product properties and has better odor control effects. The overall level of automation can be higher, saving space.

At present, there are four main operating modes of the tipping equipment: slot type, track type, chopping type, and spiral type. The slot type organic fertilizer composting machine is a widely used fermentation turning/turning equipment. It includes the fermentation tank body, driving track, power intake device, turning and stacking part, and turning device (also known as transfer vehicle, mainly used for multi slot situations). The turning and stacking work part is driven by advanced rollers and can be lifted and lowered. The lifting type is mainly used for working conditions where the width of the tank body does not exceed 5 meters and the turning and stacking depth does not exceed 1.3 meters.

The crawler type organic fertilizer composter mainly takes materials (such as rocks) And deliver them to your own scraper conveyor. The conveyor unloads materials from the rear into transportation vehicles, such as dump trucks or shuttle trucks. At the same time, the backhoe excavation arm can be used for long-distance material collection, cleaning of working surfaces, rapid completion of hazard removal and ditch cutting work.

The organic fertilizer fermentation equipment is built with two walls on a flat ground to form one or several fermentation tanks. The tank composting machine/tank composting machine works on the fermentation tank, usually driven by an electric motor. Due to the high-speed rotation of the drum of the trough composting machine, the blades on the drum crush, mix and stir the fermented materials in the fermentation tank, and at the same time, the materials are thrown backwards and loosely stacked by the drum. Through an electric transmission device, the composting machine can achieve automatic lifting and rotation of the drum. The composting machine can move from one fermentation tank to another through a mobile crane, and multiple fermentation tanks can use one tank type composting machine.

Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. What should be paid attention to during the use of the disc granulator machine?

1. The disc granulator machine should run forward, and avoid inversion.

2. It is not suitable to run the granulator with no load at the beginning, and must run with materials to avoid sticking (shaft holding).

3. In order to avoid accidents and affect production, it is strictly forbidden to put iron filings and other debris into the feed port and exhaust hole of the granulator.

4. When the bearing part of the reducer is burned or accompanied by noise, it should be repaired and refueled in time.

5. When the bearing parts at both ends of the main engine bearing chamber are hot or there is noise, stop the machine for inspection and add butter. During normal operation, add butter to the bearing chamber every 5-6 days.

6. Pay attention to familiarize yourself with the operating procedures of the machine, and deal with it in time according to the situation.

7. When the fuselage is not running stably, you should pay attention to check whether the coupling gap is too tight and loosen it in time.

Our disc granulator machine has complete specifications and high quality, and each index has reached or exceeded the national standard. It has realized the one-stop service of design, manufacture, installation, commissioning and technical training. Different models and configurations are different prices. Welcome to contact us for details.

The dust-free cage crusher belongs to a medium-sized horizontal cage shredder. It can crush various single fertilizers with a water content below 10% -20%, especially suitable for materials with high hardness. This machine is designed based on the principle of impact crushing. The inner and outer sets of cage bars rotate at high speed in opposite directions, and the material is crushed from the inside out through the impact of the cage bars. It has the characteristics of simple structure, high crushing efficiency, good sealing performance, stable operation, easy cleaning, and convenient maintenance.

The working principle and structural characteristics of a dust-free cage crusher: The dust-free cage crusher is composed of main components such as a frame, casing, large cage wheel group, small cage wheel group, and two electric motors. During operation, one motor drives the large cage to rotate clockwise, while the other motor drives the small cage to rotate counterclockwise. The material enters the inner cage through the hopper, and the steel bars repeatedly impact and crush the material, achieving the effect of finely crushing the material.

The structure of the crushing equipment for organic fertilizer production is composed of a lower frame, casing, upper and lower shaft seats, spindle, hammer head, hammer head bracket, belt pulley, motor frame, and other parts. The power is driven by a triangular belt to rotate the main shaft. The main shaft has two bearing seats, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, and the main shaft is equipped with a hammer head and a hammer head bracket. The feeding hopper is installed on the upper part of the casing. For the convenience of loading and unloading the hammer head, a valve is opened on the casing for easy disassembly and maintenance.

In order to improve the utilization value of livestock and poultry breeding waste and reduce the environmental pollution caused by traditional treatment methods, it is necessary to increase the application of organic fertilizer production processes. At present, the production process of organic fertilizers from livestock and poultry breeding waste mainly includes granulation after fermentation to produce granular products, powder products after fermentation, and the addition of microbial agents to produce bio organic fertilizers. Among them, the most important process is granulation after fermentation.

The large-span traveling dual wheel organic fertilizer composting machine adopts an intermediate chain transmission mechanism, which drives two large diameter flipping wheels, symmetrical flipping, no dead angle adjustable displacement trolley, left and right displacement, and low energy consumption to complete the large-span flipping work. In the case of deep stacking of materials, a unique energy-saving transmission mechanism is used to achieve high depth and large span turning operations using less power. Its hydraulic lifting system can automatically lift the turntable, ensuring that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures convenient equipment operation, safety, and reliability. The wheeled organic fertilizer composting machine can be customized with different spans based on the width of the fermentation tank.

The large-span dual wheel drive organic fertilizer composting machine is suitable for the fermentation and turnover of organic waste such as pig, cow, sheep, and chicken manure, sludge waste, filter mud from sugar factories, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants. Compared with traditional trough composting machines, it saves a lot of space and has a wide range of flipping, deep flipping depth, even flipping, and high flipping efficiency.

The chicken manure organic fertilizer fermentation equipment has the characteristics of good mobility and high output rate, which can effectively improve labor productivity, save manpower, and achieve the goal of reducing production costs and improving product quality; It is a new type of product with low investment and high returns; It also has functions such as stirring and crushing, and is an essential key equipment for fertilizer making enterprises. It largely replaces manual operations, reduces human labor, and improves work efficiency. Therefore, there has been an upward trend in agricultural production in China.

Livestock manure is an ideal high-efficiency bio-organic fertilizer in the agricultural production process. Appropriate application of livestock and poultry manure can improve soil, fertilize soil and prevent soil degradation. However, direct application will cause environmental pollution and decline in the quality of agricultural products.

The livestock and poultry manure is processed into organic fertilizer through organic fertilizer equipment. The production of organic fertilizer mainly includes two processes: pre-fermentation and post-granulation. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator , disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, each granulator has its own production characteristics, fertilizer granulator machine price vary. At the same time, fermentation is the most important thing. What are the hazards of unfermented livestock and poultry manure?

Hazards of unfermented livestock and poultry manure:

Infection by pests and diseases: Feces contain a large number of microorganisms harmful to human health, such as Escherichia coli and nematodes. Direct fertilization will spread pests and diseases, making plants prone to disease, polluting the environment, and adversely affecting human health.

Burning seedlings: Once the fermentation conditions are reached, the unfermented manure in the soil contains active microorganisms, and the heat generated during the fermentation process will seriously affect plant growth or cause seedling burning.

Toxic gas hazard: Feces will produce sulfur dioxide and ammonia gas, which are toxic gases to crops and the atmospheric environment. Oxygen-depleted soil: Organic matter consumes a lot of oxygen in the soil during the decomposition process.

Slow fertilizer effect: The nutrients in unfermented manure are slow-release fertilizers and cannot be directly absorbed and utilized by plants. Environmental pollution: After wind and rain, the fertilizer effect of manure is washed away, polluting rivers and soil.

Inconvenient transportation: Untreated livestock manure is bulky and inefficient, which is inconvenient for transportation and practical application.

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces seriously exceed the standard, making it difficult to treat them with traditional methods of returning them to the fields. In response to this situation, people have developed an organic fertilizer production line with mobile and efficient solid-liquid separation technology as the core, integrating and supporting efficient mixer, flipper, organic fertilizer granulator and other fertilizer production equipment.

The early fermentation part of the production line configuration for poultry and livestock manure organic fertilizer includes organic fertilizer fermentation equipment, high humidity material crusher, and drum screening machine. Post granulation part: mixing mixer, organic fertilizer granulation machine, disc granulation machine, wet stirring tooth granulation machine, organic fertilizer drying machine, rotary cooling machine, drum screening machine, rotary coating machine, automatic weighing and packaging machine, and intermediate belt conveyor connection.

How to choose an organic fertilizer production line for livestock manure?

1. Choose reliable organic fertilizer production line manufacturers. Turn around and see more, be sure to conduct on-site inspections to check the manufacturer’s production capacity and after-sales support. Don’t blindly follow online advice. If necessary, you can bring materials for machine testing.

2. Select equipment based on materials, such as moisture content, yield, size, etc., starting from the actual situation.

3. Scheme design. Each manufacturer will provide you with a set of process flow diagrams based on the size of your site and the required equipment. Choose multiple manufacturers, create multiple sets of processes, and make multiple choices.

4. Don’t be greedy for cheap things and suffer big losses. In terms of organic fertilizer equipment, it is necessary to choose high-quality and service-oriented equipment, otherwise the unstable operation of the equipment in the later stage will not result in small losses!