What equipment does a complete organic fertilizer production line include? How to improve the production efficiency of organic fertilizer equipment?

Fermentation dumper: Fermentation dumper is divided into trough dumper and self-propelled dumper. Mainly used for fermentation, deodorization and sterilization.

Organic fertilizer pulverizer: the most common pulverizers are vertical pulverizer and semi-wet pulverizer, which are mainly used for pulverization of fermentation raw materials.

Feeder: The function of the feeder is to temporarily store the material and then connect it to the production line.

Organic fertilizer mixer: the most common are vertical mixer and horizontal mixer

Granulator: The most common ones are npk fertilizer granulator, disc granulator machine and drum granulator. The type of granulator should be determined according to the raw material, and the fertilizer granulator machine price varies.

Organic fertilizer drying and cooling machine: The dryer dries the excess water in the organic fertilizer particles, which is convenient for material storage and not easy to deteriorate. The cooler cools the organic fertilizer granules in time, so that it can quickly enter the next process.

Screening machines: the most common are drum screening machines and vibrating screening machines. It is to sieve out oversized particles that need to be re-crushed and re-granulated. The powdery material returns to the granulation process for re-granulation, and the qualified particles are kept through the belt.

How to improve the production efficiency of organic fertilizer equipment?

1. The machine is often used, and maintenance is particularly important. Check the condition of the machine in time and clean the machine. After processing every day, check whether the screws in each part are loose, and whether the wearing parts such as claws and sieves are worn.

2. Regularly add lubricating grease, mainly on the bearings of the machine, to ensure that the machine can work smoothly. The working frequency can refer to the instruction manual.

3. Carefully clean up the crushed materials, and it is forbidden to mix copper, iron, lead and other metal parts and large stones into the crushing chamber.

4. Regarding the speed of the machine, do not adjust it at will. Generally, it is allowed to differ from the extra speed by 7-9.

The cage type organic fertilizer crusher belongs to a medium-sized horizontal cage bar crusher, which is designed based on the principle of impact crushing. The inner and outer sets of cage bars rotate at high speed in opposite directions, and the materials are crushed from the inside out through the impact of the cage bars. It is the nemesis of hard particle materials such as monoammonium, diammonium, urea, and is a sharp tool for composite fertilizer crushing.

Scope of use:

The compound fertilizer production line cage crusher is suitable for crushing hard mineral elements with a moisture content of 10% -20%, such as kaolin, clay, and bentonite. This machine is widely used for crushing organic minerals, composite fertilizers, composite fertilizer particles, and fertilizers. This machine is developed by Xingyang Huitongda Machinery Equipment Co., Ltd. after years of crushing experiments.

Product features:

1. The compound fertilizer production line cage crusher has a simple structure, high efficiency, low cost, convenient maintenance and repair, and is also suitable for easily sticky materials. Therefore, it is widely used in the processing of organic fertilizer materials.

2. The cage crusher of the compound fertilizer production line uses high-strength wear-resistant hard alloy cage bars with synchronous speed during the crushing process. The inlet and outlet design is reasonable, and the crushed materials are uniform, not easy to stick to the wall, and easy to clean.

3. After the material enters the pants through the feeding port, it is divided into two paths and falls into two rotors. The rotors rotate at high speed through the belt drive of the electric motor. The rotor and the electric motor are installed on the lower casing, and the rotor is enclosed in the upper and lower casing. Opening the covers on both sides can facilitate cleaning, observation, and maintenance.

4. The rotor spindle is supported on two bearing pedestals through aligning bearings, and the spindle is equipped with a chain seat. The chain seat is used to install a ring chain, which can protect the spindle from corrosion and damage.

The organic fertilizer crusher can ensure the standard rate of the finished product, solve the inconvenience caused by uneven fineness of the finished product, and is equipped with a standard stainless steel mesh inside. The mesh size can be selected and standardized, with a small footprint, convenient packaging, simple operation, and no dust pollution. It is an ideal pulverizing equipment.

The poultry manure organic fertilizer equipment uses chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, etc., and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological bacteria. Under the action of mixed fermentation. Organic fertilizers include powder and granules. What are the advantages of granulation process in fertilizer production?

In general fertilizer production, organic fertilizers are granulated, and the purpose of granulation is as follows:

① For accurate quantification, distribution and management, avoid uneven distribution of nutrient content.

②Prevent dust from flying and sticking to the wall. Granulation can prevent environmental pollution and loss of raw materials.

③Prevent segregation of fertilizer components. When the particle size and density of each component in the formulation are different, segregation is prone to occur. Granulation can effectively prevent the segregation of fertilizer particles.

④Prevent agglomeration during fertilizer production. The number of particles that can be contacted around each particle is small, so the adhesion and agglomeration are greatly reduced, and the fluidity of the particles can be greatly improved.

⑤Adjust bulk density, increase or prolong the storage time of fertilizer.

⑥Easy to use and transport, value-added granules.

Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. Zhengzhou Huaqiang Heavy Industry Technology Co.Ltd is an organic fertilizer machine manufacturers mainly engaged in organic fertilizer turning machines, organic fertilizer pulverizers, organic fertilizer granulators, dryers, coolers, screening machines and other complete organic fertilizer production lines. After-sales service and a complete set of supporting facilities, welcome to consult.

With the improvement of people’s living standards, people have higher and higher requirements for the quality of agricultural products and the environment of the place of production. Organic food, ecological food and green food will gradually occupy the high-end market. Therefore, an era of reducing the pollution of chemical fertilizers and pesticides and vigorously developing bio-organic fertilizers has come.

Organic fertilizers are spherical particles. Organic fertilizer granulator machine plays a huge role in the production process of organic fertilizer. The process of making organic fertilizer granules is very complicated. The granulation process includes fermentation-crushing-mixing-granulation-polishing-drying-cooling-screening-packaging.

1. Raw materials: There are also a wide range of raw materials for organic fertilizers, including crop straw, soybean meal, animal manure, distiller’s grains, sugar residue, etc. These raw materials must first be treated with alcohol, and some nutrients can be added appropriately during this period. The fermentation process increases the efficiency of granular fertilizers, which are needed by crops.

2. Moisture: generally dry granulation, the moisture requirement is about 15%, and then select different granulators according to the different characteristics of the material.

3. Organic fertilizer equipment: The new organic fertilizer granulator is suitable for materials with high adhesion. A full set of organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooling machine, screening machine, weighing packaging machine.

Among them, the organic fertilizer granulator machine is an important machine for the production of organic fertilizer, and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die Granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

The manure from livestock farms and the sewage from chemical plants are all sources of pollution. What we can do now is to use organic fertilizer equipment to solve the root cause of these environmental pollution. Organic fertilizer equipment has been developed specifically for livestock manure, which is processed and fermented into organic fertilizer material through harmless treatment, which not only eliminates environmental pollution, Organic fertilizer materials are also used to supplement soil with organic matter to improve soil quality, which is why the country strongly supports the use of organic fertilizer materials, which also plays a protective role in our physical health.

Tank type composting machine is a specialized equipment used to treat solid organic matter from livestock manure and achieve aerobic high-temperature composting. Suitable for the fermentation and turnover of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, tank residue cake, and straw sawdust, it is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants. It is the host of composting and fermentation farms. By using a trough composting machine, continuous production can be achieved, allowing composting materials to be fully oxygenated, fermented evenly, and partially drained of water, achieving the goal of harmless and resource utilization. Each flipping can ensure that every detail of the material is fully in contact with the air, replenishing oxygen, and draining water.

The composition of the large-scale cattle and sheep manure fermentation treatment equipment in the breeding farm includes a walking fermentation tank, a walking track, a power supply device, a flipping and overturning part, and a tank changing device (also known as a tank changing car, mainly used for multi tank use).

The span of large-scale cattle and sheep manure fermentation processing equipment in the breeding farm can meet the requirements of the fermentation cycle. The length of the fermentation zone track can be selected within a certain range according to the processing capacity requirements. Increasing the length of the fermentation zone track can increase the yield of finished products in a multiple. The Tank type composting machine adopts a track type operation mode, ensuring good reliability in the production process and minimizing energy consumption.

As the process part of the granular organic fertilizer production line, the main processes of the powdered organic fertilizer production line are fermentation, crushing, mixing, and packaging. Basic organic fertilizer equipment includes dehydrator hydration, dryer, fermentation equipment, pulverizer, mixer, packaging machine. Compared with the simple process of powdered fertilizer, granular organic fertilizer needs further processing.

The basic process of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, granulation, drying, cooling and packaging. Need to configure organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine, organic fertilizer cooling machine. The pellets can be packaged, stored or sold after cooling. Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Zhengzhou Huaqiang organic fertilizer equipment manufacturer is based on the principle of honest management, aggressive and pioneering, including organic fertilizer production line, npk manufacturing process, etc. (Roll granulator, disc granulator, etc.), drying, cooler, screening machine and other organic fertilizer equipment manufacturers of the complete organic fertilizer production line, with perfect after-sales service and a complete set of supporting facilities, the technology development system has won the majority User praise.

Organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer, cooling machine, screening machine, weighing and packaging machine. Granulators such as npk fertilizer granulator, roller granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator. The wear and tear of any equipment will indirectly affect the operation of the production line.

1) Running-in wear: This is the most common normal wear of organic fertilizer equipment. When the new friction surface starts to rub, the wear rate is faster. After reaching a certain level, the actual contact area between the friction surfaces increases, the unit pressure decreases accordingly, and the wear rate also decreases.

2) Abrasive wear: The wear surface is damaged by hard particles.

3) Glue welding wear: when a certain material on the friction surface is too light, the contact pressure is too high, the lubrication condition is too poor or the temperature is too high.

4) Fatigue wear: This situation mostly occurs on friction surfaces with rolling friction.

5) Corrosion and wear: due to the continuous infiltration of water vapor, chemical gases or oxides and other media between the friction surfaces, the friction surfaces are oxidized and deteriorated.

One of the factors that are more likely to cause wear and tear on organic fertilizer equipment is dust. Organic fertilizer equipment actually produces a certain amount of dust during its operation. If it is not cleaned and maintained in time, the dust will enter the various connections in the equipment, and it will accumulate over time, with more and more dust. If it is too much, the friction force at the connection of the equipment will be greater, and even cause the accumulation of germs, which will cause certain corrosion to the equipment and affect the performance of the equipment. Therefore, we require the staff to conduct a comprehensive inspection and maintenance of the equipment while using the organic fertilizer equipment.

The aerobic fermentation tank type composter is commonly referred to as a guide rail type composter. It can be used for fermentation and composting of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, residue cake, and straw sawdust. It is widely used for fermentation and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants.

Composter is the core equipment of aerobic dynamic composting. As a new type of machinery, it is not yet well-known in the national product catalog. However, it has rapidly proliferated in the fertilizer machinery equipment family and has become a mainstream product that replaces manual labor and forklifts for material turnover. It is also a mainstream product that affects the development trend of the composting industry. The importance of composting machines stems from their role in composting production:

1. Mixing function in raw material conditioning

In fertilizer production, it is necessary to add some auxiliary materials to adjust the carbon nitrogen ratio, acidity, water content, etc. of the raw materials. The main raw materials and various auxiliary materials roughly stacked together in proportion can be mixed evenly by a composting machine to achieve the purpose of conditioning.

2. Adjusting the temperature of the raw material pile

During the operation of a composting machine, the raw material pellets are fully in contact and mixed with the air. The material pile can contain a large amount of fresh air, which helps aerobic microorganisms to actively produce fermentation heat and increase the pile temperature; When the temperature increases, the supplement of fresh air can lower the stack temperature. A state of alternating medium temperature, high temperature, medium temperature, and high temperature is formed, and various beneficial microorganisms rapidly grow and reproduce in the temperature range they adapt to.

3. Improving the permeability of raw material piles

The flipping system can process materials into small clumps, making the thick and dense material pile fluffy and elastic, forming suitable porosity

4. Adjusting the moisture content of the raw material pile

The suitable moisture content for raw material fermentation is around 55%, and the moisture standard for finished organic fertilizer is below 20%. During fermentation, biochemical reactions generate new water, and the consumption of raw materials by microorganisms also causes water to lose its carrier and free up. Therefore, as the composting process progresses, timely reduction of water content can result in forced water vapor emission when the composting machine flips over the raw materials, in addition to evaporation formed by heat conduction.

5. Special requirements for achieving composting processes

For example, crushing raw materials, giving them a certain shape or achieving quantitative displacement of raw materials.

After organic fertilizer equipment processing and production procedures, as well as multiple processes such as sterilization, the organic fertilizer will become a natural organic fertilizer under the fermentation of microorganisms, which can be used for the cultivation of fruits, vegetables and flowers. Pig manure organic fertilizer production line is used to produce pig manure organic fertilizer. However, if pig manure accumulates in one place for a long time, it will produce various odors. The equipment used to produce pig manure organic fertilizer includes compost turning machines, pulverizers, mixers, granulators, dryers, coolers, screening machines, coating machines, packaging machines, etc. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, flat die granulator, ring die granulator, various granulators have their own production characteristics, and the fertilizer granulator machine price vary. How do these pig manure organic fertilizer equipment deodorize?

There are many ways to eliminate odor, such as 1. Adsorption method; 2. Air dilution method; 3. Ozone oxidation method; 4. Masking method; 5. Chemical treatment method; 6. Washing method; 7. Combustion method; 8. Biological deodorization method, etc.

The above methods are one of the deodorization methods in the organic fertilizer production line. The methods adopted by each organic fertilizer production line are different, and each method also has its own deodorization method and system. If we are in the process of producing organic fertilizer If the feces are not treated by the deodorization system, we will definitely receive reports and complaints from nearby residents. Therefore, the first thing we do in the production of organic fertilizers is to deodorize some garbage.

The above method is one of the deodorization methods of pig manure organic fertilizer production line. Every organic fertilizer production line adopts different methods. Each method also has its own adaptive deodorization method and system. The production line of organic fertilizer equipment with an annual output of 10,000 tons is composed of fermentation system, drying system, deodorization and dust removal system, special pulverizer for organic fertilizer, batching system, mixing system, special granulator for organic fertilizer and finished product packaging machine.

1. The collected pig manure is mixed with auxiliary materials such as sawdust, straw, and fungus residue in proportion. The amount of auxiliary materials added depends on the moisture content of pig manure, and the moisture content should be controlled at about 45%.

2. Put the mixed materials into the fermenter and start aerobic fermentation. The fermentation temperature is controlled at 60-70°C, and the dough turning machine turns over once every two days. The function of turning is to increase the oxygen content of the material, speed up the fermentation process, and adjust the temperature of the material. The turning machine can also crush and shift the raw materials to make the materials mix more evenly. The fermentation time is generally 5-10 days, and the fermented product is fluffy, dark brown, and has no peculiar smell.

3. After the fermentation is completed, it is necessary to use a pulverizer to crush the material, which is beneficial to the later granulation.

4. After the material is crushed, it can be granulated by a fertilizer granulator. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies. You can choose the granulation equipment that suits you according to the production capacity of the factory.

5. After the granulation is completed, it should be dried and dehydrated.

6. The dried organic fertilizer particles are screened by a sieving machine, and can be packaged and sold after passing the inspection.

Zhengzhou Huaqiang Organic Fertilizer Equipment Heavy Industry Machinery Co., Ltd. has been engaged in the organic fertilizer equipment production industry for more than 20 years, specializing in the production of organic fertilizer production line, organic fertilizer processing equipment, organic fertilizer production line equipment, organic fertilizer granulator, pig manure processing equipment, chicken manure organic fertilizer production line , Chicken manure organic fertilizer processing equipment, chicken manure granulator, chicken manure dryer, chicken manure cooler, fertilizer granulator, etc., organic fertilizer equipment is complete, welcome to consult and buy.