Organic fertilizer granulator is one of the most core equipment in organic fertilizer material equipment, which has a direct impact on the quality of organic fertilizer particles (roundness, uniformity, fertilizer moisture retention performance, etc.). Different granulation processes for organic fertilizers require different types of granulators, which directly affect the yield, quality, appearance, price, and other aspects of the product. It can be said that the organic fertilizer granulator is the core of the entire production line.

The working principle of the drum granulator is that the main motor drives the belt and pulley, which are transmitted to the driving shaft through a reducer. The split gear installed on the driving shaft engages with the large gear ring fixed on the machine body and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles and finally flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, mass production can be achieved.

The drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating process of compound fertilizer granulation in the cylinder; Alternatively, in the cold granulation process of adding a small amount of water to the compound fertilizer, the materials that need to be granulated are moved through the cylinder, causing rolling and rotation when there is no material in the cylinder, and then agglomerated into balls under appropriate humidity and temperature to complete the granulation process.

Characteristics of drum granulator:

1. The ball forming rate reaches 70%, with a small amount of returned material, which has a small particle size and can be re granulated;

2. Inject steam for heating, increase the temperature of the material, reduce the moisture content of the material after balling, and improve the drying efficiency;

3. Using rubber engineering plastic as the inner lining, the raw material is not easy to stick to the cylinder and plays a role in anti-corrosion and insulation;

4. Large production capacity, low power consumption, and low maintenance costs.

Mobile trough type composting machine is a specialized equipment used to treat solid organic matter from livestock manure and achieve aerobic high-temperature composting. Suitable for the fermentation and turnover of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, tank residue cake, and straw sawdust, it is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields, and mushroom cultivation plants. It is the host of compost fermentation farms. By using this equipment, continuous production can be achieved, allowing compost raw materials to be fully oxygenated, fermented evenly, and partially drained of water, achieving the goal of harmless and resource utilization. Each flipping can ensure that every detail of the material is fully in contact with the air, replenishing oxygen, and draining water.

The equipment composition of the mobile tank type tipping machine includes a walking fermentation tank body, a walking track, a power supply device, a tipping and tipping part, and a turning device (also known as a tank changing car, mainly used for multi tank use).

The span of the mobile tank type stacker equipment can meet the requirements of the fermentation cycle. The length of the fermentation zone track can be selected within a certain range according to the processing capacity requirements. An increase in the length of the fermentation zone track can lead to a multiple increase in finished product production. The equipment adopts a track type operation mode, ensuring good reliability in the production process and minimizing energy consumption.

Features of mobile slot stacker:

1. Suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. It can achieve the function of multiple slots for one machine when used in conjunction with a mobile device.

2. The fermentation tank matched with it can both continuously discharge and batch discharge. High efficiency, stable operation, sturdy and durable, even flipping and throwing.

3. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

4. Equipped with a soft starter, low impact load during startup.

5. Equipped with a gear extraction and pressure lifting system.

6. The tooth extraction is sturdy and durable, with a certain ability to break and mix materials.

7. The limit travel switch plays a limiting and safety role.

How to deal with animal manure from large farms? One adult sheep can produce about 1.5kg of manure per day, 10,000 sheep can produce 15,000 tons of manure per day, and the annual output is 5,475 tons of sheep manure. This sheep manure can be sold as fertilizer.After 3 tons of sheep manure is dehydrated and fermented, it can be made into 2 tons of sheep manure as an auxiliary material for organic fertilizer. 5,475 tons of organic fertilizer can process about 2,488 tons of organic fertilizer, and can be equipped with a 5,000-ton organic fertilizer production line.

The 5,000-ton organic fertilizer production line can produce powder and granular fertilizers according to market demand. The machines included in the 5,000-ton organic fertilizer production line equipment include fermentation tumbling machine, semi-wet material crusher, mixer, disc granulator machine, screening machine, drum dryer, dryer, coating machine, etc. It can also be matched with a weighing packaging machine for automatic weighing and sealing packaging.

Among them, the fermentation process is very important. Only when the raw material is good, the organic fertilizer can pass the quality test. The following is a general fermentation process. Put pig manure, chicken manure, sheep manure and other agricultural manure into the fermentation tank for composting. In order to reduce the moisture content of the compost material, it is generally chosen to add a large amount of auxiliary materials with low moisture content, such as straw, hull and biogas residues. At this point, it is necessary to use a trench compost turner to mix these auxiliary materials with the manure compost. At the same time, as the decomposition continues, the temperature will continue to rise and the oxygen will continue to fall during the build-up. Therefore, it is necessary to promote oxygen, volatilize excess water, and take away excess heat. A pipe trench composting lathe can solve this problem very well.

After the fermentation is completed, the harmless treatment of manure is basically completed, but in order to improve the quality of crops as an organic fertilizer, crushing, mixing (adding nitrogen, phosphorus, potassium), organic fertilizer granulator machine, etc.

The sheep manure processing organic fertilizer production line is a processing equipment that uses sheep manure to produce organic fertilizer. The sheep manure processing organic fertilizer production line is mainly suitable for the harmless utilization of sheep manure, achieving resource recycling and recycling. The fertilizer produced by the sheep manure organic fertilizer production line belongs to green organic fertilizer, with an organic matter content of over 50%, which is a nutrient rich organic fertilizer. In practical application, organic fertilizer equipment manufacturers generally require reasonable mixing and use of trace elements based on soil conditions in various regions. This will result in the formation of specialized organic fertilizers for crops such as different vegetables and fruit trees with different needs.

The production equipment for sheep manure organic fertilizer material ferments, matures, and dries until the organic waste with a water content of about 30 is crushed. After magnetic separation and screening, it is measured, batched, and mixed (or further dried to produce powdered organic fertilizer) in an automated batching and mixing system according to the ratio requirements, along with the raw materials of binders and other components that need to be compatible. The fully mixed material is uniformly and continuously fed into a granulator by a belt conveyor for granulation, Then, it is dried by a dryer with low temperature and high air volume, followed by cooling, screening, and the finished particles are coated by a coating machine (with brightener and anti caking agent added).

The production equipment for sheep manure organic fertilizer material is transported by a belt conveyor to the finished product silo, measured by a computer automatic quantitative packaging system. The finished products packaged in 40-50kg/bag are stacked and stored, and finally circular particles of fertilizer are produced. The material transportation between various equipment in the entire production process is configured according to the equipment configuration requirements.

The production line of sheep manure organic fertilizer equipment has low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and deodorization in only 1-2 days. The small-scale organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, and achieve harmless, resourceful, and industrialized treatment. The energy consumption is low, and the product quality is stable.

Pig manure, which is dirty and smelly, is a large amount of feces excreted by pigs during the process of raising pigs. It is a coarse fibrous substance mixed with a large amount of urine and mucus. Pig manure is a type of livestock manure that is not easy to air dry. With the continuous expansion of aquaculture scale in China, intensive farming has brought about the concentration of a large amount of pig manure, which is difficult to handle when piled together. Long term storage not only attracts mosquitoes and flies, but also causes great pollution to the surrounding environment and underground water sources due to the odor. If the problem of pig manure is not solved environmentally, it not only causes increasingly serious environmental pollution, but also has a serious impact on the sustainable development of breeding farms. How to effectively treat and develop pig manure has become a top priority issue for the sustainable development of pig farms.

Practice has proven that using animal manure to produce organic fertilizer is a relatively effective method for large-scale pig farms to design manure free organic fertilizer production lines and workshops, and provide complete sets of pig manure organic fertilizer equipment. Releasing nutrients can kill bacteria and insect eggs, detoxify and deodorize, achieving harmless and resource utilization. The commercial organic fertilizer production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets.

The working principle of pig manure organic fertilizer granulator: Various dry powder materials are added from the top of the equipment, degassed, spiral pre compressed, and transported to the curved grooves of two rollers. The two rollers rotate at equal speed and in reverse direction, biting the materials into the grooves and performing forced compression. The pressure that the materials bear gradually decreases after passing through the compression zone, and its surface tension and gravity cause them to naturally come out, enter the crusher and the whole granulator for crushing and trimming, Then it enters the vibrating screen for screening, and the qualified products are sent to the finished product warehouse or directly packaged through a conveyor. The materials under the powder screen are sent back to the raw material warehouse for secondary rolling through a feeding device. The size of the squeezing force can be adjusted by the hydraulic system according to the particle strength needs. By changing the groove form of the roller surface, materials such as flakes, strips, olives, and flat balls can be obtained.

As we all know, as a traditional fertilizer, organic fertilizer has unparalleled advantages in improving soil. Although chemical fertilizers still occupy most of the market, the overall trend is declining, gradually giving way to organic fertilizer products. Most of the commercial raw materials of organic fertilizer come from livestock and poultry manure, which is a traditional fertilizer used in the planting industry. In particular, trace elements or biological strains are added in the industrial production process, which further improves the effect of fertilizers.

When it comes to livestock and poultry manure, the first thing that comes to our mind is the continuous discharge of odor and wastewater, which has nothing to do with the finished organic fertilizer equipment sold on the market, which also determines that the production of organic fertilizer equipment is a complex process. The fermentation cycle time of the first process is very long, which requires the cooperation of bacteria and stackers to gradually kill harmful microorganisms in the raw materials, volatilize excess water, and finally become a harmless organic fertilizer raw material without peculiar smell.

After manure fermentation, if the production of granular organic fertilizer requires granulation, drying, etc., a complete set of organic fertilizer production line equipment includes: fermentation turner, crusher, feeder, horizontal mixer, organic fertilizer granulator, dryer , cooling machine, screening machine, weighing packaging machine. Common organic fertilizer granulators on the market include: roller extrusion granulator, npk fertilizer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die Granulator, ring die granulator, various granulators have their own production characteristics, and the fertilizer granulator machine price varies.

The organic fertilizer equipment mainly ferments and matures the organic matter mixture, adds trace elements such as nitrogen, phosphorus, and potassium according to the formula requirements, and then crushes it. It is stirred in a mixer, and the fully stirred material is screened before the finished particles are sent to the finished product silo for packaging and storage. The organic fertilizer material produced has a brown or grayish brown powder appearance, no mechanical impurities, and no odor.

How to choose a suitable complete set of organic fertilizer equipment

1. Determine the size of organic fertilizer equipment, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determining the shape of the particles means choosing the type of granulator: powder, column, flat ball, or standard circle. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of organic fertilizer equipment: The configuration level is different, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different. Generally, some higher configurations need to be added, such as automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal and water dust removal.

4. Determine the type of fertilizer produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment, with the same yield. Organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperature, and the model is generally larger than the compound fertilizer model. There are four types of general organic fertilizer materials, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and composite microbial fertilizer. Organic fertilizer equipment varies slightly depending on the variety.

5. Selection of fermentation tipping machine: The general fermentation forms include stack fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods and equipment for fermenting organic fertilizers vary. Generally, shallow tank composting machines are more suitable for the principle of aerobic fermentation (advantages of shallow tank composting machines: they are more in line with the principle of aerobic fermentation, less prone to anaerobic formation, full and complete fermentation, and fast fermentation speed).

6. Determine the level of environmental requirements: In areas with low environmental requirements, heavy dust removal is generally recommended, and the investment in organic fertilizer equipment is relatively low; Places with high environmental requirements generally choose heavy dust removal and ink dust removal to meet the national air emission quality standards.

When the rainy season comes, people will store the organic fertilizer equipment in designated locations as usual. However, when they use it after the rainy day, they will find that the organic fertilizer equipment is rusty, some mechanical parts are aging, and some parts are damp. Therefore, in response to these issues, it is crucial to ensure the storage and safekeeping of organic fertilizer equipment during continuous cloudy and rainy days to prevent these situations from occurring.

How to maintain and prevent rusting of organic fertilizer production line equipment during rainy and snowy periods

1. Firstly, the machinery that can be covered must be covered, and the remaining equipment must be wiped dry with rainwater on the surface before use, in order to avoid short circuits caused by some water flowing into the machinery and circuit during startup and use.

2. Then you need to check the wiring to see if there is moisture or water.

3. Check for organic rust stains on the bearings of the equipment, and if necessary, polish them with gauze.

4. The oil part is also the focus of the inspection. If rainwater enters, it will affect the quality of the oil.

5. Finally, you can turn it on. No problem, it can be put into use.

6. Rust prevention of iron parts. Most of the components of the organic fertilizer equipment currently in use are made of iron, which is not well kept and can easily rust, shortening its service life. It should be disassembled, coated with anti rust paint, and stored in a ventilated and dry place.

7. Anti aging of rubber parts. The rubber parts of organic fertilizer equipment are prone to aging and cracking due to moisture or oil, shortening their service life. During the storage and parking period of the tractor, use a jack or sleeper to lift the front and rear axles of the locomotive to lift the tires off the ground without bearing any load.

8. Protect the motor from moisture. The electric motor of organic fertilizer equipment should be stored in a ventilated, dry, and clean warehouse if it is not used for a long time. If the electric motor is placed in a fertilizer wetland or a place prone to rain, it will become damp and its insulation performance will decrease, causing short circuits, electric leakage, iron striking, and even burning the coil.

All organic fertilizer production line equipment should be inspected in this way when encountering rainy weather, whether it is an organic fertilizer flipper, organic fertilizer granulator, organic fertilizer crusher, etc., it is the same principle. If we protect the equipment well, it can extend its service life and reduce unnecessary troubles during production.

This article focuses on how to maintain the organic fertilizer granulator during the granulation process. The organic fertilizer granulator machine plays an important role in the entire organic fertilizer production process, and the granulation quality also affects the shelf life and outgoing level of organic fertilizer granules, which in turn affects the sales price.

Common organic fertilizer granulators on the market include: roller extrusion granulator, drum granulator, disc granulator machine, npk fertilizer granulator, new organic fertilizer granulator, and new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulator have their own production characteristics, and the fertilizer granulator machine price varies. Although the working principle is different, the daily maintenance method is basically the same. If the equipment is really damaged, you need to find a professional to maintain it. Do a good job in the daily maintenance of the organic fertilizer granulator, that is, reduce and avoid equipment damage, affect the production of organic fertilizer, and cause property losses. So how to maintain the organic fertilizer granulator in daily use?

1. Keep the workplace clean. After each organic fertilizer granulator experiment is completed, the granulation leaves and the residual glue sand inside and outside the granulation pot should be thoroughly removed, and the exposed processing surface of the organic fertilizer equipment machine should be wiped clean, painted with anti-rust meat paint, and covered with corresponding protective cover to avoid secondary intrusion of dust.

2. The organic fertilizer granulator machine has no external oil supply holes, and the organic fertilizer equipment is specially lubricated with butter. Oil should regularly drip between the sliding surfaces that support the gearbox and support the fixed joint. The worm gear box and bearings are filled with transmission grease at the factory, but the gearbox should be thoroughly cleaned after every year of use, and all protective lubricants should be replaced.

3. Always pay attention to the operation of the organic fertilizer granulator, there should be no serious abnormal noise and drying sound, not to mention the metal friction sound. If an abnormality is found, stop using it immediately, check it, use it after troubleshooting, and check the corresponding reason, and the machine cannot be started.

4. Regularly check the standard clearance between organic fertilizer equipment.

The small organic fertilizer composting machine adopts a four-wheel walking design, which can move forward, reverse, and turn, and is driven by one person. The rotating blade shaft inside the bucket is used to stir, fluff, and move the stack materials, leaving a new strip stack after passing by. Operations can be carried out in open spaces or in workshop greenhouses. The outstanding technology of this machine lies in the integration of the crushing function in the later stage of material fermentation. With the gradual dehydration of materials and the installation of crushers, the efficiency of crushing has been greatly improved, costs have been reduced, and the problem of production volume being restricted by crushers has been fundamentally solved.

Small organic fertilizer composting machine, forklift composting machine, is suitable for aerobic fermentation and stacking of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, and straw sawdust; Widely used in fermentation, ripening, and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, and mushroom cultivation plants.

Advantages of small organic fertilizer composting machines:

1. Use a small organic fertilizer composting machine, forklift composting machine, to compost fermented materials, which can be freely transported to any location, with unrestricted movement distance. Pour from one fermentation tank to another fermentation tank for fermentation, which is more cost-effective.

2. Transport the materials to the designated location, activate the crushing function, and the raw materials leak out from under the forklift, achieving the effect of crushing, mixing, and flipping the stack, improving the powder fineness and uniformity of the stack fertilizer materials, and reducing nutrient volatilization.

3. The small-scale organic fertilizer composting machine is dedicated to the process of microbial aerobic fermentation of materials, which can effectively completely decompose the viscous fermented materials. This machine can mix 200-400m3 of fermented materials per hour, which can be converted into 100-200t of finished fertilizer. Suitable for use in organic fertilizer plants with an annual output of 30000 to 50000 tons. The actual mixing time is about 1 hour per day using this machine, and the average fuel consumption per cubic meter is 0.03L. Only one driver is needed, giving the finished fertilizer a significant price advantage.