The equipment of the cow manure fermentation organic fertilizer production line is the process of turning poultry and livestock manure into treasure. Poultry and livestock manure, straw and rice husks, biogas sludge, kitchen waste, and urban waste can all be processed into organic fertilizers. The production process of cow manure fermentation organic fertilizer production line equipment is mainly divided into two parts: the early fermentation treatment stage and the later processing and granulation stage.

The equipment of the cow manure fermentation organic fertilizer production line varies according to the different equipment configurations of the raw materials, and appropriate plans are made based on the investment budget. The prices of organic fertilizer production lines with different yields also vary. Firstly, it is necessary to consider how much output you want to invest in the production of organic fertilizers, and then inform the manufacturer of the raw materials used for processing and production. This will enable you to choose the appropriate production line configuration based on the investment budget.

The equipment of the cow manure fermentation organic fertilizer production line can use an aerobic composting machine for early fermentation treatment, including raw material pretreatment, fermentation, maturation and other processes. Under natural ventilation conditions, composite microbial fermentation agents are added to the material, and the flat stacked ground is used for fermentation. According to the internal temperature of the material pile, mechanical control is used to flip the pile in a timely manner. In the post ripening stage, aeration fermentation, drying, and screening are used to produce powdered bio organic fertilizers, or granular organic fertilizers (spherical or cylindrical particles) are produced by granulation according to market demand.

The equipment for the organic fertilizer production line of cow manure fermentation, poultry manure, and livestock manure are fermented by a composting machine, crushed by an organic fertilizer crusher, and screened by a screening machine. After being fully fermented and matured in a fermentation tank, they enter the granulation stage. After being granulated by an organic fertilizer granulator, the particles are spherical with an organic matter content of up to 100%, achieving pure organic matter granulation. The processed organic fertilizer particles are solid and can be sieved after granulation, reducing drying energy consumption.

In the production of organic fertilizers, after all when using organic fertilizers, it is impossible to say that the newly produced organic fertilizers will be packaged and transported. Typically, some shape manipulation will be done. At this time, an organic fertilizer granulator is needed. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, etc. What should we prepare before shape processing?

When the organic fertilizer granulator machine is running, reflect whether the water, electricity, and gas systems in the equipment are normal, ensure that the water and gas paths are unblocked, without leakage, whether the electrical system is normal, whether the heating system, temperature control, and various instruments are reliable; the auxiliary machine low-speed test Run, observe whether the organic fertilizer production equipment can operate normally; start the vacuum pump of the setting table, and observe whether the responsibility is normal; the lubrication position of various equipment. If any defects are found, they should be removed in time. Install the machine head and setting sleeve, select the machine head specification according to the product variety and size, and install the machine head according to the following sequence.

The granulator operation can be started at constant temperature at start-up. Before starting, the bolts of the machine head and the flange of the granulator should be tightened again to eliminate the difference between the thermal expansion of the bolts and the machine head. When tightening the bolts of the machine head, the angle should be tightened, and the force should be symmetrical. When tightening the flange nut of the machine head, it is required that the four sides are tight and tight, otherwise it will run away.

When operating the organic fertilizer granulator machine, choose to press the “ready to drive” button, then connect the “drive” button, and then slowly change the screw speed recovery knob, and the screw speed starts slowly. Then gradually speed up, but also with a small amount of feeding. And add enough materials according to the needs, the twin-screw granulator operation selects the metering feeder evenly, so that the organic fertilizer granulator can granulate more effectively.

Organic fertilizer is the use of some agricultural waste, livestock and poultry manure, industrial waste, domestic waste, urban sludge and other fertilizers containing organic substances. After fermentation, organic fertilizers in my country are currently mainly used for vegetables, fruits and other crops. The production process of organic fertilizer is diversified, and the equipment technology is also diversified. The relatively simple organic fertilizer production line is powder organic fertilizer processing equipment, as long as the post-fermentation, mixer, granulator, rounder, and sieve can be directly packaged. Common organic fertilizer granulators include: roller extrusion granulator, stock granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, all kinds of granulator have their own production characteristics, and the fertilizer granulator machine price varies. This equipment is generally recommended to use the output of less than 10,000 tons.

Organic fertilizer production line low configuration: forklift hopper, mixer, crusher, organic fertilizer granulator, screening machine. For users with relatively small output, the investment in this equipment is relatively small, and the operation requires 2-4 people to operate!

The organic fertilizer production line is equipped with: trough dumper (alcohol), forklift hopper, mixer, organic fertilizer granulator, rounder, screening machine, dryer, cooler, packaging machine. This equipment process requires 3-6 people, and also requires a forklift to feed.

High configuration of organic fertilizer production line: chain plate stacker (automatic control, one-key discharge), horizontal mixer, new organic fertilizer granulator machine, rounder, trommel screening machine, double dryer, cooler, packaging machine , packaging machine, palletizer! This set of equipment is mainly reflected in the whole process and realizes full automation. From alcohol to finished product, no personnel required. The drying process dries at low temperature to ensure the survival rate of biological bacteria in the bio-organic fertilizer. The entire equipment only needs 2-6 people to operate. The equipment is suitable for the output of 1-300,000 tons.

Organic fertilizer fermentation equipment and track composting machine belong to the ground stacking fermentation mode, which is currently a fertilizer production mode that saves civil engineering and human resources. It is necessary to mix and crush the materials into long shaped stacks by a stacker at regular intervals, and decompose organic matter under aerobic conditions. It has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. When the stacker is working, it can effectively mix materials such as sludge and viscous chicken manure with bacterial strains and straw powder evenly. Creating a better aerobic environment for material fermentation. Not only is the fermentation speed much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, meeting environmental requirements.

Principle and Characteristics of Tracked Composter Equipment

Crawler type composting machine is a bio organic fertilizer that uses the principle of aerobic fermentation to produce green, environmentally friendly, and improved soil quality pollutants such as poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste. It can achieve one day’s heating, 3-5 days of deodorization, sterilization (which can completely kill insect eggs and bacteria in feces), and seven days of fertilization, which is faster and more efficient than using other mechanical fermentation methods. According to customer requirements, some auxiliary facilities can also be added, such as automatic sprinkling devices.

Crawler type composting machine is a traditional method of composting, which piles composting materials in a stacked form and stops fermentation under aerobic conditions. The cross-section of the pile can be trapezoidal, irregular quadrilateral, or triangular. The characteristic of stacked compost is the method of ventilation by regularly flipping the pile. The size of the pile is determined by meteorological conditions, equipment used for flipping, and the nature of the compost material.

Crawler type composting machine is a type of large-scale composting machine, with a fully hydraulic operating system, lever type steering wheel operation, track type walking, sturdy and durable, strong power, advanced technology, large production capacity, strong flipping ability, hydraulic lifting adjustment of flipping drum, high degree of automation, simple and easy to master operation. It is a professional flipping equipment for converting organic materials into organic fertilizers through aerobic fermentation.

The organic fertilizer production line can not only deal with the pollution caused by livestock and poultry manure, but also provide organic fertilizers for land use. Many people want to invest in an organic fertilizer production line to produce organic fertilizers to earn profits, which makes the emergence of small organic fertilizer production line equipment bring After a turning point, many people want to invest in a set of organic fertilizer production line equipment.

Equipment needed to open a small organic fertilizer production line:

1. The semi-wet material crusher adopts high-speed rotating blades, and the crushed fibers have good particle size, high efficiency and high energy. The semi-wet material crusher is mainly used in the production and processing of organic fertilizers. Broken chicken manure, humic acid sodium and other raw materials have good results.

2. The trough flip polishing machine is a widely used fermentation flip polishing machine equipment, including a walking fermentation tank and a walking track power-taking device.

3. The working principle of the horizontal mixer: the horizontal cylinder is equipped with double-axis rotating reverse slurry blades, the slurry blades rotate along the axial diameter, so that the materials are mixed quickly and evenly Weaken material gravity, due to lack of gravity, differences in particle proportions are ignored during mixing.

4. Organic fertilizer granulator equipment Due to its high particle size, stable operation, durability and long service life, the organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

5. Other equipment also needs conveyors, drying equipment, dust removal equipment, etc.

The production process of organic fertilizer production line is mainly to mix the organic solid wastes with water content less than 60%, such as chicken manure, pig manure, cow manure, duck manure, domestic waste, sugar residue, distiller’s grains, sludge, medicine residue, sugar residue, mushroom waste, rice husk, weeds, straw, monosodium glutamate factory waste as the main raw materials, adding microbial fermentation agent, etc., to make it fully rotten After being cooked, sterilized, deodorized, dehydrated, fermented and dried to 30-35% water content, the organic waste is crushed and screened by magnetic separation.

Then, the raw materials with binder and other components to be compatible are measured, proportioned and mixed in the automatic batching and mixing system according to the proportioning requirements (or further drying to produce powdered organic fertilizer). The fully mixed materials are evenly and continuously fed into the fertilizer granulator machine by the belt conveyor for granulation, and then dried by the dryer with low temperature and large air volume (≤ 65 ℃) for cooling The screened and finished product particles are coated by the coating machine (with brightener and anti caking agent), and transported to the finished product bin by the belt conveyor. After being measured by the computer automatic quantitative packaging system, the finished products packaged in 40-50kg / bag are stacked and put into storage.

Finally, the round granular fertilizer is produced. The material transportation between various equipment in the whole organic fertilizer production process is configured according to the equipment configuration requirements.

Organic fertilizer equipment production line includes: fermentation compost turning machine, automatic batching machine, fertilizer crusher, mixing mixer, fertilizer granulator machine, dryer, cooler, screening machine, coating machine, packaging equipment, belt conveyor, etc. 

The intensive development of cow manure farming industry has promoted the rapid development of cow manure organic fertilizer processing industry. Utilizing the cow manure organic fertilizer production line to comprehensively recycle and utilize cow manure, livestock residue, and cattle residues, improving pollution in cattle farms. At the same time, utilizing the cow manure organic fertilizer production line can provide fertilizer nutrients for the development of green agriculture. In addition, the process and equipment performance and functions of the cow manure organic fertilizer production line are becoming increasingly perfect, which can effectively maintain the long-term development of the organic fertilizer processing plant. The incentive policies for the organic fertilizer industry introduced by the country have pointed out the direction for the development of the organic fertilizer industry. Therefore, the large-scale breeding farm or independent organic fertilizer processing plant’s production line of cow manure organic fertilizer is a good project with “money” prospects, green environmental protection, and policy support.

How to choose a strong organic fertilizer equipment manufacturer and a high-quality organic fertilizer production line to ensure stable and efficient production of organic fertilizers has become a problem that these investors need to consider. Next, let’s talk about this topic. It is best to conduct on-site inspections when purchasing organic fertilizer equipment. Only after conducting on-site inspections can you choose the correct manufacturer and product through your own observation.

1. We need to look at the strength of the manufacturer. Only a legitimate large manufacturer can have the ability to produce professional organic fertilizer equipment or large-scale organic fertilizer production lines, after all, the cost of producing these equipment is relatively high.

2. It depends on whether the manufacturer has advanced processing equipment or a group of professional technicians or designers. Only professional technicians can achieve the perfect functionality of the product and minimize errors.

3. It depends on whether the manufacturer has successful cases and the number of successful cases. Manufacturers with successful cases will definitely have some experience and can help you develop and assist you in creating an organic fertilizer factory.

4. There is also after-sales service from manufacturers. We establish an organic fertilizer factory to ensure long-term and stable production. After any equipment is operated for a long time, it is inevitable that some problems or malfunctions will occur. Only with perfect after-sales service can we promptly handle and solve these problems or malfunctions to ensure the normal and stable operation of our factory.

How to improve the sustainable development of organic fertilizer production line? Fertilizer is an important guarantee for high yield and stable production of various crops. The long-term use of chemical fertilizers has guaranteed the stable production and income of crops in our country to a certain extent, but it will also cause a series of ecological and environmental problems and affect human health. Bio-organic fertilizers can deal with the above problems, which can ensure the stable production and income of crops without damaging the ecological environment. The following introduces how to improve the sustainable development of organic fertilizer production lines:

One is to improve product quality. There are many types of bio-organic fertilizers on the market, with rich packaging, uneven quality, and unstable use effects, which brings great difficulties to purchase. When they buy, they cannot easily distinguish the quality.

The second is to standardize product management. At present, the product management of bio-organic fertilizers is very non-compliant, and product standards need to be strengthened. There are also many distributors and manufacturers exaggerating the role of bio-organic fertilizers in the promotion process, causing farmers to be deceived, and there is an urgent need to strengthen commodity supervision. Zhengzhou Huazhiqiang organic fertilizer equipment manufacturer is based on the principle of honest management, aggressive and pioneering, including organic fertilizer production line, npk production line, etc. It is a main organic fertilizer granulator machine (npk fertilizer granulator, disc granulator machine, drum granulator, tooth granulator, etc), organic fertilizer turning machine, organic fertilizer pulverizer, organic fertilizer fermentation machine and other organic fertilizer equipment manufacturers for a complete set of organic fertilizer production lines. The technology development system has won the majority of users unanimous praise.

Third, strong research and development. In recent years, some achievements have been made in the basic research and application research of microbial fertilizers, but there is still a long way to go before the actual production, and there is still a breakthrough in the factors that hinder the improvement of the application effect. It is necessary to continue to strengthen research and development to improve the use effect of bio-organic fertilizers.

There are many kinds of organic fertilizer granulation machines. Extrusion type, rolling type, rotary type and so on, but which kind of organic fertilizer granulation machine is better?

If you want to say that the organic fertilizer granulation machine is better, you should know what fertilizer you want to make. grain? Are they columnar particles? Or spherical particles? What are the raw materials? How much moisture? How much investment? Only suitable for their own, can the next step of organic fertilizer granulator screening.

Each kind of organic fertilizer granulation machine has its own suitable scope and has its own significance. What is suitable is the best. If it is not suitable, it can not reflect their advantages.

Extrusion type organic fertilizer granulation machines include double roller granulator, flat die granulator and ring die granulator. They extrude the materials into oblate or columnar particles through the rotation of die pressing wheel. The advantages are uniform particles, high density, low water content, easy operation, easy maintenance, and almost suitable for the extrusion production of all organic fertilizer particles. The disadvantages are high power consumption and relatively low output.

The rolling organic fertilizer granulator rolls the powder into balls by the rotation of the drum. The advantages are high output, low power consumption, simple production and production. The disadvantages are low density, large moisture, poor particle uniformity and large dust in the workplace.

The rotary organic fertilizer granulation machine uses the disc structure organic fertilizer granulator to make the powder into spherical particles by the rotation of the flat plate. The advantages of the rotary organic fertilizer granulator lie between the extrusion organic fertilizer granulator and the rolling organic fertilizer granulator. It is suitable for the rotary granulation of raw materials with high cohesiveness, heavy ratio and high moisture content. The best performance lies in grinding and polishing cylindrical particles into spherical particles. The advantages are to strengthen the shape of the particles, reduce the relative moisture of the particles, and balance the roundness and uniformity of the particles. The disadvantages are the combination of two machines, high power and a little more programs.

With the rapid development of intensive, large-scale, and specialized animal husbandry in China, the pollution of concentrated discharge of cow manure on the environment and the comprehensive utilization of cow manure are becoming increasingly prominent. However, cow manure not only contains a large amount of essential nutrients for plants such as organic matter, nitrogen, phosphorus, and potassium, but also contains various enzymes and microorganisms. Cow manure, as fertilizer, plays an irreplaceable role in fertilizers.

The general complete set of cow manure organic fertilizer equipment mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, cooling and drying system, screening system, and finished product packaging system.

The equipment of the cow manure fermentation organic fertilizer production line can use an aerobic composting machine for early fermentation treatment, including raw material pretreatment, fermentation, maturation and other processes. Under natural ventilation conditions, composite microbial fermentation agents are added to the material, and the flat stacked ground is used for fermentation. According to the internal temperature of the material pile, mechanical control is used to flip the pile in a timely manner. In the post ripening stage, aeration fermentation, drying, and screening are used to produce powdered bio organic fertilizers, or granular organic fertilizers (spherical or cylindrical particles) are produced by granulation according to market demand.

The equipment for the organic fertilizer production line of cow manure fermentation, poultry manure, and livestock manure are fermented by a composting machine, crushed by an organic fertilizer crusher, and screened by a screening machine. After being fully fermented and matured in a fermentation tank, they enter the granulation stage. After being granulated by an organic fertilizer granulator, the particles are spherical with an organic matter content of up to 100%, achieving pure organic matter granulation. The processed organic fertilizer particles are solid and can be sieved after granulation, reducing drying energy consumption.