Through the promotion of organic fertilizer by the Ministry of Rural Agriculture, we all understand that organic fertilizer is a necessity for growing green and organic food. Understanding this relationship, some friends saw business opportunities and invested in the organic fertilizer processing industry one after another. However, when purchasing organic fertilizer equipment, they found that the price of organic fertilizer equipment is diversified, ranging from 100,000 yuan to millions of organic fertilizer production lines. So, what are the factors that affect the price of organic fertilizer equipment? The following is an introduction:

1. The impact of processed products on the price of organic fertilizer equipment

Organic fertilizer equipment is mainly divided into powder organic fertilizer, granular organic fertilizer, liquid organic fertilizer, mixed fertilizer and other finished products. The price varies greatly. As mentioned earlier, the powder organic fertilizer production line has a small processing capacity, and the production line equipment price is less than 100,000 yuan, which can realize mass production and processing. Granular organic fertilizer, super large organic fertilizer equipment customized for foreign customers in 2017, with an investment of more than 2 million yuan in equipment.

2. The price of organic fertilizer equipment caused by different production processes is different

The price difference of organic fertilizer production line also lies in the difference of process selection. Some choose the special granulator for organic fertilizer as the core process production line. The organic fertilizer granulator machine is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: roller extrusion granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary. Some choose disc granulator as the core process production line, and some choose drum granulator as the core process of the production line.

As a big agricultural country, China’s agriculture has an irreplaceable position, so in industry, China continues to develop organic fertilizer production equipment and fertilizer processing technology. Bio organic fertilizer granulator and fertilizer equipment have greatly promoted agriculture, which also shows the position of biological fertilizer granulator in China.

With the acceleration of social progress and the rapid development of science and technology, people have higher and higher requirements for material quality. In the future, people will demand more and more organic products, and green products will occupy the whole market. Let’s introduce how the biological fertilizer granulator works.

China produces a large amount of crop stalks every year. As far as the current use of stalks is concerned, about 30% of the stalks are directly used as fuel for rural life, 10% are used for livestock feed, 2-3% are used for industrial and sideline production, and 6% are directly returned to the field. . From the perspective of the development of the comprehensive utilization of straw, the comprehensive utilization technology of straw organic fertilizer can not only realize the multi-level utilization of straw, promote the development of animal husbandry and sideline industries, but also improve the ecological environment, promote the adjustment of rural industrial structure, ecological benefits, and social Benefits and economic benefits have increased simultaneously, maintaining sustainable agricultural development.

Biological fertilizer granulator can solve the problem of agricultural straw recycling, and is used for granulation of various organic matters after fermentation. Organic fertilizer granulator breaks through the traditional organic matter granulation process. Raw materials need not be dried and crushed before granulation, spherical particles can be directly batched and processed, saving a lot of energy.

The traditional fertilization and garbage fertilization methods not only do harm to the environment, but also do not give full play to their role. With the application of more and more organic fertilizer, compound fertilizer, microbial fertilizer and chemical fertilizer, as well as the development of fertilizer production line, granulating equipment such as biological fertilizer granulator has entered people’s life and production.

Using pig manure, fecal water, and mushroom residue as carriers, mixed with various minerals and sprayed into cultivated bacterial strains for fermentation, organic fertilizer is produced. This fertilizer can slow down the salinization and hardening of saline alkali soil, directly or indirectly provide crops with the necessary nutrients, regulate soil acidity and alkalinity, improve soil structure, improve soil physicochemical and biological properties, and regulate or improve crop growth mechanisms, Improve the quality and properties of fertilizers to increase their utilization efficiency.

Working principle of pig manure organic compound fertilizer granulator:

Various dry powder materials are added from the top of the equipment, subjected to degassing, spiral pre compression, and transported to the curved grooves of two rollers. The two rollers rotate at equal speed and in reverse direction, biting the materials into the grooves and forcing compression. The pressure the materials bear gradually decreases after passing through the compression zone, and their surface tension and gravity cause them to naturally come out. They enter the crusher and granulator for crushing and trimming, and then enter the vibrating screen for screening, Qualified products are sent to the finished product warehouse or directly packaged through a conveyor, and the powder screened materials are sent back to the raw material warehouse for secondary rolling through a feeding device. The size of the extrusion pressure can be adjusted by the hydraulic system according to the particle strength needs. By changing the groove form of the roller surface, materials such as flakes, strips, olives, and flat balls can be obtained.

The production equipment for bio organic fertilizers adopts a new generation of efficient granulation technology, which thoroughly solves key technical problems such as low organic raw material addition (about 30%), high granulation difficulty, and the need for drying and crushing of raw materials in traditional granulation processes. Can produce spherical pure organic fertilizers, organic inorganic fertilizers, and bio organic fertilizers; The particles are uniform, smooth, round, with high strength and good fluidity.

Organic and inorganic compound fertilizer equipment can effectively treat inorganic waste in industries such as livestock and poultry breeding, which can purify the situation and increase the eutrophication of surface water caused by purification, which is beneficial for improving the safety and quality of agricultural products. Moreover, the use of compound fertilizer equipment is beneficial for ecological conditions. Adding the amount of inorganic fertilizer application can effectively treat inorganic waste in industries such as livestock and poultry breeding, which can purify the situation, Reducing the nitrate content of groundwater caused by fertilizers and increasing the eutrophication of surface water caused by non-point source purification is beneficial for improving the safety and quality of agricultural products, preventing investment in purification, and achieving extremely significant ecological benefits.

Granular organic fertilizer production equipment, the difference between granular organic fertilizer and powdered organic fertilizer is that granular organic fertilizer adds granulation, drying and cooling links, and needs to increase organic fertilizer granulator machine, dryer and dryer. Although the equipment has increased a little investment, the fertilizer density has increased, which is suitable for machine sowing or application, and it is not easy to be blown away by the wind even in windy days.

The equipment required for a granular organic fertilizer production line generally includes:

1) Forklift 2) Stacker 3) Quantitative feeding bin 4) Pulverizer 5) Roller screening machine 6) Belt conveyor 7) Electronic dynamic batching scale (optional) 8) Mixer 9) Organic fertilizer granulator machine 10) Drum dryer 11) Drum film machine (optional) 13) Automatic quantitative packaging machine. Common organic fertilizer granulators include: npk fertilizer granulator, drum granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator machine, ring die granulator, each granulator has its own production characteristics, and the fertilizer granulator machine price varies.

In order to provide more equipment information for friends who are preparing to produce organic fertilizers, here is a basic quotation for a complete production line of granular organic fertilizer equipment from an organic fertilizer production equipment manufacturer, for reference only. Due to the different materials used in the production equipment, there will inevitably be price differences. When buying a complete set of organic fertilizer production equipment, friends should weigh it in terms of model, specification, configuration, material, process, price, etc. In short, the same quality is better than price, and the same price is better than service. Generally, for an organic fertilizer production enterprise with an annual output of 10,000 to 20,000 tons, the equipment investment ranges from 500,000 to 2 million RMB. With an annual output of 5,000 tons, the cost is about RMB 350,000. Different equipment models, different equipment motor power, different equipment materials, different equipment materials and thicknesses, resulting in great price differences.

The common disc granulator machine in the market is suitable for pelletizing of powder, small granular or small pieces of materials, such as pulverized coal, cement, clinker, chemical fertilizer, etc. It is necessary to use special disc granulator for some special materials. For example, many fertilizer enterprises need to use stainless steel disc granulator.
The plate bottom of the disc organic fertilizer granulator is strengthened by a number of radiant steel plates, which is firm and durable and permanent. The thickened, weighted and firm base of the organic fertilizer disc granulator makes it possible to operate smoothly without anchor bolts.

When purchasing equipment, first consider the production capacity of the NPK fertilizer production line purchased, the type and model specifications of the granulator. If you want to buy cost-effective granulator equipment, don’t just recognize the type and model specification, because the output value and output corresponding to the type, model specification of different manufacturers are different. After you have selected the right pelletizing equipment, it is very necessary to go to the manufacturer for on-site inspection.
Many customers who buy the disc granulator have a clear understanding of all mechanical aspects of the pelletizing equipment. The pelletizing equipment produced by technical manufacturers will not make up for the number. Such manufacturers put quality first, and the last consideration is sustainable development.

Small organic fertilizer composting machine forklift composting machine is a multifunctional composting machine that integrates fermentation, stirring, crushing, and displacement.

The small organic fertilizer composting machine adopts a four-wheel walking design, which can move forward, reverse, and turn, and is driven by one person. The rotating blade shaft inside the bucket is used to stir, fluff, and move the stack materials, leaving a new strip stack after passing by. Operations can be carried out in open spaces or in workshop greenhouses. The outstanding technology of this machine lies in the integration of the crushing function in the later stage of material fermentation. With the gradual dehydration of materials and the installation of crushers, the efficiency of crushing has been greatly improved, costs have been reduced, and the problem of production volume being restricted by crushers has been fundamentally solved.

Small organic fertilizer composting machine, forklift composting machine, is suitable for aerobic fermentation and stacking of organic waste such as livestock and poultry manure, sludge waste, sugar factory filter mud, and straw sawdust; Widely used in fermentation, ripening, and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, and mushroom cultivation plants.

Advantages of small organic fertilizer composting machines:

1. Use a small organic fertilizer composting machine, forklift composting machine, to compost fermented materials, which can be freely transported to any location, with unrestricted movement distance. Pour from one fermentation tank to another fermentation tank for fermentation, which is more cost-effective.

2. Transport the materials to the designated location, activate the crushing function, and the raw materials leak out from under the forklift, achieving the effect of crushing, mixing, and flipping the stack, improving the powder fineness and uniformity of the stack fertilizer materials, and reducing nutrient volatilization.

3. The small-scale organic fertilizer composting machine is dedicated to the process of microbial aerobic fermentation of materials, which can effectively completely decompose the viscous fermented materials. This machine can mix 200-400m3 of fermented materials per hour, which can be converted into 100-200t of finished fertilizer. Suitable for use in organic fertilizer plants with an annual output of 30000 to 50000 tons. The actual mixing time is about 1 hour per day using this machine, and the average fuel consumption per cubic meter is 0.03L. Only one driver is needed, giving the finished fertilizer a significant price advantage.

Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: npk fertilizer granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Productivity and price of small organic fertilizer granulator

The small organic fertilizer granulator is generally a disc granulator, which is composed of an inclined granulating disc, a driving device, a disc inclination angle adjustment mechanism, a frame, a feeding pipe, a feed liquid injector, a scraper, etc. The inclination angle is 35-55 degrees, the speed n=10-18r/min, the lower the viewing angle, the longer the residence time, and the larger the particles. Due to the small investment, low power consumption and low operating cost of the disc granulator equipment, it is widely used in organic fertilizer production enterprises.

The disc granulator machine is mainly used for rolling ball granulation, which has good adhesion and powdery homogeneous materials; disc structure, toothed roller transmission. Production capacity: 1-3 tons per hour; ball forming rate is over 70%; fine material is required, 20-mesh sieve is required; power: 7.5kw, the price is generally within 30,000 yuan.

The disc granulator machine is not suitable for crude fiber raw materials and fermented materials with a certain length, but more suitable for fermented raw materials of powder materials. If disc granulation equipment is used, it is recommended to perform two crushing, otherwise it will directly affect the granulation quality.

At present, there are two main production processes used in the organic fertilizer production line, one is the plane strip stack composting process, the other is the trough type aerobic fermentation process. In addition, the laboratory small-scale trial production also uses sealed box / tank fermentation.
1. The composting technology of plane strip stack was studied.
Production flow chart: raw material treatment – adding bacteria – mixing – building – turning pile – secondary adding bacteria – mixing – Inspection – packaging – leaving factory
Advantages: small investment, relatively simple process, disadvantages: large area, incomplete maturity, serious secondary pollution.
2. Trough type aerobic fermentation process.
Production flow chart: raw material treatment – adding bacteria – mixing – trough – turning – Secondary adding bacteria – mixing – Inspection – packaging – leaving factory
Advantages: complete maturity, high product quality, small secondary pollution disadvantages: large investment in fertilizer production machine, large investment

The fermentation process of organic fertilizer production line is as follows:
Fermentation raw materials — pretreatment — mixing — fermentation — reconstitution — granulation  — packaging — delivery
In the pretreatment process, it is necessary to crush the raw materials and adjust the particle size of the raw materials. The suitable particle size range is 12-60mm. Crushing and screening can increase the surface area of raw materials, facilitate microbial reproduction and improve the fermentation speed.
Process description of powder production line
1. Send qualified organic raw materials into the speed regulating silo by loader;
2. Transported to the vertical crusher and crushed to 10-60h;
3. Transported to rotary vibrating screening machine to sort raw materials and impurities; Mixing equipment can also be added.
4. Transported to powder organic fertilizer packaging machine (special) for weighing, packaging, sewing and warehousing.

Crawler type composting machine is a type of large-scale composting machine, with a fully hydraulic operating system, lever type steering wheel operation, track type walking, sturdy and durable, strong power, advanced technology, large production capacity, strong flipping ability, hydraulic lifting adjustment of flipping drum, high degree of automation, simple and easy to master operation. It is a professional flipping equipment for converting organic materials into organic fertilizers through aerobic fermentation.

Crawler type composting machine belongs to the ground stacking and fermentation mode, and is currently a fertilizer making mode that saves civil engineering and human resources. The materials need to be stacked into long strips and crushed by a composting machine at regular intervals, and organic matter decomposition is carried out under aerobic conditions. It has the function of crushing, greatly saving time and labor, significantly improving the production efficiency and product quality of organic fertilizer plants, and greatly reducing costs. When the composting machine is working, it can effectively mix materials such as sludge and viscous chicken manure with bacterial strains and straw powder evenly. Creating a better aerobic environment for material fermentation. Not only is the fermentation speed much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, and indole during the fermentation process, meeting environmental requirements.

Crawler type composting machine is a bio organic fertilizer that uses the principle of aerobic fermentation to produce green, environmentally friendly, and improved soil quality pollutants such as poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste. It can achieve one day’s heating, 3-5 days of deodorization, sterilization (which can completely kill insect eggs and bacteria in feces), and seven days of fertilization, which is faster and more efficient than using other mechanical fermentation methods. According to customer requirements, some auxiliary facilities can also be added, such as automatic sprinkling devices.

Characteristics of fermentation equipment crawler composter:

1. The price is moderate, the operation is easier, the hydraulic directional type is eliminated, the space, labor, diesel are saved, the working time is shortened, and the fermentation cycle is advanced.

2. This product adopts a soft start for the stacking clutch (similar domestic products all use iron to iron hard clutch, which causes serious damage to chains, bearings, and shafts).

3. Equipped with a front hydraulic push plate, there is no need for manual and time-consuming stacking.

4. Hydraulic lifting of the drum.

Compared with chemical fertilizers, bio-organic fertilizers have a higher content of organic matter and are especially suitable for soil reclamation and soil improvement. Bio-organic fertilizers have a wide range of applications, including various food crops, cash crops, organic farms, etc. The demand for bio-organic fertilizers is higher, and the food and vegetables produced by bio-organic fertilizers taste better. After turning the waste from livestock and poultry breeding into organic fertilizer, it can generally be sold for 600-800 RMB/t.

Common organic fertilizer granulators on the market include: double-roll extrusion granulator, stock transfer granulator, disc granulator machine, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the fertilizer granulator machine price vary.

Stirring teeth organic fertilizer granulator is one of the key equipment in the organic fertilizer industry, suitable for cold and hot granulation and wide production of high, medium and low concentration compound fertilizers. The important working method is wet granulation, which undergoes unavoidable water or steam, so that the base fertilizer has rich chemical feedback after the cylinder is wet, and under the premise of the unavoidable liquid phase, with the help of the twisting action of the cylinder, the material is made The extrusion force between the particles agglomerates into balls. Cylinder accepts special rubber sheet lining or acid-resistant stainless steel lining, invalid ancient scraper assembly.

The npk fertilizer granulator is an improved product that absorbs the new technology of the international granulator. The machine is equipped with a feeding system connected with a pre-feeder and a forced-feeding screw feeding hopper that is assembled with the machine to ensure the continuity, richness and symmetry of the feeding, which is a crucial step. Uniform arc grooves are engraved on the paired rollers, which is conducive to material biting into the rollers, resulting in arc grooves sealing the cavity (belt), and also conducive to material compaction, reducing the forming pressure of the mechanism and the load of the main machine, and improving the manufacturing rate of the rollers.