How to choose a suitable fermentation and composting machine in a chicken farm?

Organic fertilizer Dumper: directly pile the materials into strips, and use a wheeled dumper to turn and ferment in a straddle manner. Tank fermentation is adopted. According to your production scale, you need to build 1-5 fermentation tanks with a width of 3M and a length of 40-60m. The fermentation products are continuously put into the fermentation tank and tossed and fermented by the tossing machine, which can achieve the purpose of water regulation, uniform mixing, deodorization and dehumidification, which can not only save a lot of labor, but also achieve the purpose of full ripening;
1, performance: when we buy fermentation compost turning machine, we must first see its performance, to see whether the performance is stable and safe, regardless of the operation of any organic fertilizer equipment must be safe first, the performance of a device depends on whether the equipment can be used for a long time, and will greatly affect the life of the organic fertilizer production line.

2, processing capacity: In order to determine the required throughput of the fermentation compost turning machine, the volume of the compost per week must be used for turning at the peak available time. The throughput of a particular lathe is determined by the speed of its working stroke and the size of the pile it can handle. Powerful machines generally have greater throughput rates because they handle larger piles.

3, the field capacity: the processing is wider, especially the higher pile to accommodate the material of the given larger volume pile fertilizer pile the turning worker thinks the required aisle space by the turning worker. Self-driven lathes require less aisle space than tow models.

4, material: The material used by a good manufacturer has a good fiber content and a smaller viscosity of yeast light, it can use compost fermentation turning machine has a strong crushing and stirring function. Therefore, it can save the pretreatment process of raw materials by mixing and crushing thereby reducing the production process and the fermentation rate of the advancing material. To make the material more uniform and loose. For sewage treatment plants that filter mud and other colloidal sludge sludge who have sticky functions, soft pile turning point composting fermentation turning machine should be used. Therefore, it enables more rapid water loss and then shortens the fermentation time.

5, cost: because of the size of the machine, speed, strength and characteristics of the development. Consider the purchase cost relative to processing volume and capacity. The higher cost performance of large tossing machines means that the compost volume is larger.

Fermentation process of chain plate flipper for pig manure organic fertilizer equipment

Chain plate stacker is one of the tank fermentation stacker, which walks on the track above the fermentation tank during operation. This kind of composting machine is a kind of fermentation composting equipment commonly used by organic fertilizer manufacturers. It is very convenient to use, and the composting is complete. Moreover, it can be made into various models to cover a variety of fermentation output requirements. Therefore, this chain plate composting machine is very popular with users. Next, Zhengzhou Yicheng organic fertilizer equipment factory will briefly introduce the use method of this equipment, hoping to help you.

Chain compost turning machine
 in pig manure organic fertilizer equipment: It is suitable for multi-tank aerobic fermentation process for composting production. The high-speed rotating chain plate is used to toss, aerate and stir the compost materials in the fermentation tank with high efficiency and thorough turning, which can effectively shorten the fermentation cycle and improve the quality of compost. Structural features: The equipment can adapt to the multi-tank fermentation composting process with the matching tank changing and reversing mechanism. Under the conditions of equipment capacity, only the addition of fermentation tanks can expand the production scale, improve the use value of organic fertilizer equipment, and promote the smooth production of organic fertilizer production lines. With stepless automatic winch. The machine is designed for the pool type hair enzyme system, which is divided into three parts: main engine, track and transfer flat car. The tipping mechanism of the main engine is a unique multi-tooth chain plate structure, which is flipped up and down at a large Angle through the traction device. Under the action of the vertical and horizontal walking mechanism, the vertical lifting mechanism digs the fermentation material from the bottom of the pool to the horizontal conveying mechanism, and piles the enzyme material 8-10 meters into the pool, so that the fermentation material generates a certain displacement in the pool. The material is sent to the tipping machine layer by layer from top to bottom, and the material is piled in the fermentation tank layer by layer from bottom to top after discharge through the discharge port. The material in the tank has a continuous constant distance gradual backward movement, thus forming a continuous aerobic fermentation process, so as to complete the stacking work of the material.

The slot tipping machine is the core equipment for aerobic dynamic composting

The slot type tipping machine is suitable for fermenting and flipping organic waste such as agricultural and animal husbandry, animal manure, sludge and garbage, filter sludge from sugar factories, residue cake, and straw sawdust. The slot type tipping machine is widely used in organic fertilizer plants, compound fertilizer plants, sludge disposal sites, horticultural fields, and mushroom cultivation sites for fermentation, maturation, and water removal operations.

The slot type composting machine is the core equipment of aerobic dynamic composting. As a new type of efficient machine that replaces manual labor and forklifts for material flipping, it is the mainstream product that affects the development trend of the composting industry.

The role of tank type composting machine in agricultural and animal husbandry machinery fermentation equipment (in composting production):

1. Mixing function in raw material conditioning. In fertilizer production, some auxiliary materials must be added to adjust the carbon to nitrogen ratio, acidity, water content, etc. of the raw materials. The main raw materials and various auxiliary materials roughly stacked together in proportion can be stirred by a stacker to achieve uniform mixing and tempering.

2. Mediate the temperature of the raw material pile. During the operation of slot type composting machine, the raw material pellets are fully in contact and mixed with the air. The material pile can contain a large amount of fresh air, which helps aerobic microorganisms to actively produce fermentation heat and increase the pile temperature; When the temperature rises, the replenishment of fresh air can lower the reactor temperature. Forming a state of alternating between medium temperature, high temperature, medium temperature, and high temperature, various beneficial microorganisms grow and reproduce in the temperature range they adapt to.

3. Improve the permeability of raw material piles. The flipping system can process materials into small clumps, making the sticky and dense material pile fluffy and elastic, forming a suitable porosity.

4. Adjust the moisture content of the raw material pile. The suitable moisture content for raw material fermentation is around 55%, and the moisture standard for finished organic fertilizer is below 20%. During fermentation, biochemical reactions generate new water, and the consumption of raw materials by microorganisms also causes water to lose its carrier and free up. Therefore, with the process of fertilizer production, timely reduction of water content, in addition to evaporation formed by thermal conduction, the flipping of raw materials by the flipping machine will form forced water vapor emission.

5. Special requirements for achieving composting technology. For example, crushing raw materials, giving the raw material pile a certain shape, or achieving quantitative displacement of raw materials.

Market prospects for processing fertilizers in chicken manure organic fertilizer production lines

Chicken manure organic fertilizer is organic fertilizer production line equipment: dehydration, fermentation, grinding, screening, mixing, granulation, drying, coating and other processes made of organic fertilizer, if it is powdered organic fertilizer, you do not need organic fertilizer granulator. If you want to invest in chicken manure organic fertilizer processing plants or sell chicken manure organic fertilizer, you are more concerned about a problem – what is the market prospect of chicken manure organic fertilizer? Is it worth the investment?

Chicken manure organic fertilizer market prospects are still good, the development potential is great, why say so? Read the following analysis to understand!

The market prospect of chicken manure organic fertilizer has great potential for development, for the following reasons:

1. Promoting agriculture through science and technology is the fundamental road to agricultural development. Fertilizer is an important material basis for agricultural development. The heavy application of chemical fertilizer causes soil compaction and agricultural product quality degradation, and the utilization rate of fertilizer decreases. In the past 30 years, more and more agricultural experts and governments in the world have actively advocated reducing the use of chemical fertilizers, and more green fertilizers such as organic fertilizers and bio-organic compound fertilizers, and the rise of the “green revolution” of fertilizers, that is, the concept of green environmental protection.

2. The large amount of fertilizer application, resulting in soil compaction and agricultural product quality degradation, in order to improve this situation, the state launched the “organic fertilizer instead of fertilizer” subsidy amount support policy, and vigorously promote, encourage everyone to apply organic fertilizer, promote the implementation of the implementation, colleagues promote the rapid development of organic fertilizer equipment industry.

3. The large use of chicken manure organic fertilizer, on the one hand to protect the soil fertility, to achieve permanent fertility, crops, plants, etc. can supplement their needs of organic matter, to achieve strong roots, improve the yield of the role. On the other hand, an agricultural circular economy without waste discharge has been formed, which protects the safety of the rural environment.

From the above point of view, chicken manure organic fertilizer is worth investment, is a good project.

How to achieve the recycling and utilization of waste in organic fertilizer equipment

Although the development of livestock and poultry breeding has greatly promoted the income of farmers and enriched people’s diet structure, the harm caused by livestock and poultry feces to the environment cannot be ignored. While developing the economy, environmental benefits should be taken into account. Therefore, the secondary utilization and pollution-free treatment technology of livestock and poultry feces are the necessary technologies for the livestock and poultry breeding industry in the future. The production of antagonistic bio organic fertilizer by using livestock and poultry manure has taken into account both economic and environmental benefits, completed the secondary utilization and pollution-free treatment of livestock and poultry manure, minimized the impact of livestock and poultry manure on the environment, and opened up a new income generating channel for farmers.

To produce organic fertilizer efficiently, the use of organic fertilizer equipment is an inevitable choice. The processing of organic materials requires a process of degradation and aging, so how is this process achieved? Tank aerobic fermentation process is the aerobic fermentation process of organic fertilizer, and the principle of high temperature aerobic rapid composting technology is practical. The above is the process of microbial decomposition of organic materials. In this process, organic matter is converted into small molecules of fulvic acid under the action of microorganisms, unusable nutrients are decomposed into available ammonium phosphorus and potassium, and large molecules are converted into fulvic acid. The conversion of protein into small amino acids to achieve the degradation of organic matter is a process of organic matter conversion. At the same time, the compost material also gathers a lot of heat, so that the compost temperature reaches more than 60 ° C, and lasts for a period of time, and has a killing effect on pathogenic bacteria and weed seeds, so as to achieve the harmless composting process. The low temperature aging process of organic fertilizers allows organisms to gently multiply and continue to break down organic matter. In addition, organic matter in the process of reproduction, decomposition, can secrete a large number of biological stimulants, improve the quality and efficiency of organic fertilizer.

During microbial activity, a large amount of oxygen is required, the height of the tank compost is high, and it is difficult to reaerate, which requires external force to force aeration in the pile. The forced aeration system of the organic fertilizer production line equipment, high ventilation rate and automatic control perfectly solve all the needs of the process.

Raw material fermentation and granulation process of cow manure organic fertilizer production line

The problem of cow manure in cattle farms is a headache for farmers. The foul smelling and baked cow manure not only pollutes the environment, but also has an impact on the lives of surrounding people. Making cow manure into organic fertilizer can not only preserve fertilizer, water, and prevent diseases and pests, but also increase crop yield and improve crop quality by applying organic fertilizer.

Control of moisture content in organic fertilizer raw materials of cow manure: When fermenting cow manure, the moisture content should be controlled, and the method of judgment is to hold a handful of material tightly with your hand, see water between your fingers but do not drip, and the material will scatter when it falls to the ground. During the fermentation period, if there is less water, the fermentation will be slow, and if there is more water, it will affect the ventilation of the material. Therefore, we must control the moisture content well.

After the raw materials of organic fertilizer equipment for making cow manure are fermented and matured, they are crushed by a semi wet material crusher, screened through a drum screen, and the coarse materials are screened out before fermentation. The fine materials can be granulated, resulting in a more beautiful appearance and higher granulation rate.

After fermentation, the material (with a moisture content of 35%) is mixed by a mixer, passed through an organic fertilizer granulator, and then dried by an organic fertilizer dryer. It is cooled by a cooling machine and screened by a drum screening machine. Unqualified products are then returned to the mixer. Qualified products can be coated with medium and trace elements such as calcium, magnesium, and sulfur through a coating machine and a powder mixing machine, and can be stored in a silo or packaging machine.

The organic fertilizer production line for cow manure processing can directly dry poultry and livestock manure with a moisture content of up to 70% -80% at once to about 13% of the safe storage moisture, facilitating the production of organic fertilizers. The entire drying process is carried out in a closed system, thereby reducing environmental pollution during the drying process. The livestock and poultry organic fertilizer production line consists of a hot air stove, conveying equipment, feeding device, drum dryer, transmission device, control system, discharge device, dust removal device, and smoke exhaust and air induction system.

The advantages of organic fertilizer chain composter equipment fermentation

With the rapid development of society, the chain compost turning machine slowly into people’s lives, is gradually familiar with more and more people, it not only has excellent characteristics, and the service life is relatively long-term, so what are his advantages? Let’s take a closer look at it.
The product characteristics and basic principle of the chain compost turning machine: The chain compost turning machine is suitable for the aerobic compost of organic chemical solid waste such as livestock excrement, silt and domestic waste treatment. The organic fertilizer equipment works on the slide rail of the fermentation tank, and its high efficiency is beneficial to accelerate the fermentation compost of the raw materials in the fermentation tank, reduce water and improve the quality of the compost. Product features Chain flat type flipping machine selected with chain transmission system, flipping support point of the plate structure, flipping friction resistance bar electric environmental protection and energy saving, suitable for shape groove work; The flip plate is equipped with soft tensioning and ductility damping system software to maintain the efficient operation of the transmission device and working components; The tilting plate is equipped with a replaceable wear-resistant bevel tooth cutter, which has a strong crushing ability and a very good oxygenation effect.

When flipping, the raw material stays on the pallet for a long time, is scattered at a low level, has sufficient contact with the atmosphere, and is easy to rain; According to the vertical and vertical moving can complete the tank body random parts of flipping work, flexible maneuvering; The adjustment of the components in the flipping work is controlled by the hydraulic transmission system, and the stability is convenient in the soft work. Long distance remote control of the equipment forward, sideways, flipping and rapid backward work, improve the actual operation of the natural environment; Optional tank type raw material concrete distributor, automatic feeding equipment, solar power generation fermentation room and natural ventilation hydrolysis acidification pool system software; The configuration of shifting machine can complete the work of multiple slots of a flipping machine, saving the investment of organic fertilizer production line.

Methods for increasing the output of disc granulators in organic fertilizer production lines

Disc granulator (also known as ball plate, disc granulator), has the characteristics of simple structure, low cost, convenient maintenance, etc., then what are the ways to improve the output of organic fertilizer production line disc granulator?

1. According to the composition, fineness, viscosity, humidity, temperature and other characteristics of the powder, the water content of the powder is controlled at about 30-28%.

(1)The water content is too large, too many balls, the surface of the ball is very sticky, easy to block the screen surface;

(2)How to determine the volume of particle water in the production process of organic fertilizer equipment: the most simple and practical method – feel method: grab a ball from the disk granulator, the hand can be a ball, and the finger can be released. In this way, the particles are more, the yield is high, and it is not easy to plug the screen surface.

2. Strictly control the quality of various raw materials such as fertilizers in accordance with the formula of compound fertilizers.

(1)Raw material discharge, feed strictly prohibit the use of iron blocks, stones greater than 10mm, wood blocks greater than 10mm. The quality index of rice bran and rice sand is not much, which seriously affects the yield.

(2)The powder size used as a compound fertilizer is 70-90 mesh.

(3)Do a good job in technical training, improve the technical quality of workers and operational skills.

3. The working mechanism of the nozzle must be mastered when selecting the nozzle: according to the theory of fluid mechanics, it has been proved that the greater the pressure, the smaller the through hole, and the larger the droplet diffusion surface. Under the same pressure, the nozzle hole is small and the droplet density is small. The spray hole is large and the droplet density is large.

(1)The smaller (or larger) the feed droplet size, the lower (or higher) the yield.

(2)The denser (or thinner) the feed drop, the more (or less) the feed liquid, and the higher (or lower) the discharge volume.

(3)In general, B type spherical spiral or B1 type basic spiral nozzle is the best choice for disk feeder.

Good blade, uniform particle size beautiful, blade material must be 16m, the blade is divided into two before and after, there is no gap between the two blades.

The new organic fertilizer production line can solve the granulation process of feces

With the new organic fertilizer production line equipment, you don’t have to worry about the shortage of organic fertilizer in your life. As long as you need organic fertilizer, you can use organic fertilizer equipment. This organic fertilizer equipment has many functions, in addition to solving the problem of insufficient organic fertilizer, but also to solve other problems. So, what problems can organic fertilizer equipment solve?

There is no doubt about the development of organic fertilizer equipment in the ecological green organic industry. It is recommended to use chicken manure processing organic fertilizer equipment, less chemical fertilizer will make the environment better! In intensive agriculture, the application of organic fertilizer is the way to fertilize the soil. However, modern farmers no longer like to apply traditional farm fertilizer, the development of commercial organic fertilizer industry has become a new fertilizer industry in China, long-term application of chemical fertilizer will make the soil hard. How can organic fertilizer solve the hardening problem and improve the quality of ten soils? Is the long-term use of organic fertilizer really better than chemical fertilizer? The research results of chicken manure organic fertilizer equipment manufacturers show that Compared with chemical fertilizer application, long-term application of organic fertilizer not only significantly improved soil microbial biomass, diversity and soil enzyme activity, but also uniform the distribution of soil microbial groups, increased the abundance of beneficial plant bacteria such as pseudomonas, bacillus and Bacteroides, and significantly reduced lactic acid in acid-happy environment. This is the fundamental reason for long-term application of organic fertilizer to inhibit soil acidification.

Organic fertilization also significantly increased the number of copies of functional genes associated with soil nitrogen cycling. At the same time, the application of organic fertilizer and organic inorganic compound fertilizer can also reduce the decomposition of soil organic matter and contribute to the accumulation of organic matter and ten soil aggregate structure. These results provide important theoretical support for increasing the amount of organic fertilizer and reducing the amount of chemical fertilizer.

The fermentation process of treating agricultural waste into organic fertilizer

The organic fertilizer machine for processing agricultural waste into organic fertilizer is a type of organic fertilizer that uses animal manure, urban household waste, crop straw, agricultural by-products, and organic waste generated from food processing as raw materials, combined with multifunctional fermentation bacterial agents to quickly deodorize, decompose, and dehydrate, and then processed by stirring and organic fertilizer granulator.

The fermentation process of agricultural waste treatment into organic fertilizer production equipment is divided into: composting, heating, flipping, odorless, loose, and composting. When composting, 80% of animal manure and 20% of straw are crushed and mixed. The ratio of straw to feces can be determined based on the moisture content of the feces. Generally, fermentation requires a moisture content of 65%, which means kneading it into a ball with your hands, seeing water between your fingers, but not dripping, and releasing it to dissolve. Then add corn flour or rice bran and bacterial strains. The function of corn flour is to increase sugar content for bacterial fermentation, allowing multi-dimensional complex enzyme bacteria to quickly gain an advantage. Add the prepared mixture to the mixer for stirring, stirring evenly and thoroughly without leaving any lumps.

The machine for treating agricultural waste into organic fertilizer is divided into two stages: fermentation and granulation:

1. Pre fermentation section: Organic fertilizer fermentation equipment, high humidity material crusher, drum screening machine.

2. Post granulation section: mixing mixer, organic fertilizer granulator, disc granulator, wet stirring toothed granulator, organic fertilizer dryer, rotary cooling machine, drum screening machine, rotary coating machine, automatic weighing and packaging machine, intermediate belt conveyor connection.