Firstly, you should choose a composting machine based on your annual organic fertilizer production. Different models of composting machines can be used by organic fertilizer manufacturers of different scales. Therefore, before purchasing, it is important to understand the approximate annual production of your organic fertilizer, as well as basic issues such as the quantity and moisture content of raw materials used. The more detailed you understand these issues, the smoother your selection will be, and the more suitable the organic fertilizer composting machine equipment you purchase will be.

Secondly, after understanding oneself, it is necessary to understand the organic fertilizer turner. When choosing a stacker, first of all, you need to understand the types of stackers. Nowadays, stackers are mainly divided into slot type and self-propelled type. Due to the manual construction of slots before operation, and the special structure of slot type stackers, the oxygen supply is worse than that of self-propelled stackers. Therefore, many organic fertilizer manufacturers prefer to purchase self-propelled stackers.

Of course, slot type stackers also have their own advantages, which is that they are more land saving than self-propelled stackers and can be installed in conjunction with organic fertilizer granulation production lines for continuous production.

The self-propelled overturning machine adopts a four-wheel walking design, which is easy to operate and can move forward and backward to overturn. During driving, the whole vehicle rides on a pre stacked long strip fertilizer base, and the raw materials of the fertilizer base are flipped, fluffined, and moved by the agitator blade under the frame. After passing by, the vehicle is tampered with into new strip piles. This machine can operate in open outdoor areas or in workshop greenhouses. The self-propelled stacker is economical and equipped with a driver’s cab. The rear axle adopts a universal coupling, and the agitator drive adopts a double chain wheel and double chain drive, which is small in distortion, sturdy and durable.

Finally, when choosing a stacker, it is important to look at its reputation and not easily trust imported products. The quality of imported products, aside from their low cost-effectiveness, is not suitable for small and medium-sized enterprises.

At present, the main types of dumpers in China are self-propelled dumpers and trough dumpers. The difference between them is that the self-propelled dumper works by walking with four tires. The trough dumper needs to build a fermentation tank and put the dumper frame on the tank to work.

Before turning over

1. Cannot drive the compost window opener in an area exceeding 5 degrees.

2. Check whether the screw parts of the compost machine are loose. Tighten the loose bolts before starting the organic manure composter.

3. Check that the chain and belt of the compost harvester are loose.

4. Check whether water is added to diesel oil, hydraulic cylinder, diesel water tank and compost water tank.

5. Check whether the battery is powered up. In the process of turning over the pile

In the process of turning over the heap

1. Check whether the materials contain debris such as brick, stone, iron, and glass. Check whether the road surface is smooth, check whether the width of the pile is greater than the width of the running tire. If you exceed the above requirements, please clean up before starting to turn the pile.

2. Flip the compost to the pile. Make sure that the vertical center line of the composter is aligned with the pile and that the horizontal center line of the composter is parallel to the horizontal center line of the pile.

3. Adjust the accelerator to idle state. Lower the roller to its lowest point 3mm above the ground. Switch on the hydraulic clutch, turn the throttle to full, then shift the front gear and start steering with first gear.

4. It is strictly prohibited to stand before and after the compost organizer.

5. Turn off the hydraulic clutch switch at the end of the pile rotation. Raise the roller to the highest point and set the accelerator to run normally.

After turning over

1. Clean the material under the organic manure composter or on the roller.

2. Maintain the compost machine according to the instructions.

3. Turn off the power switch when the compost harvester is not in use.

4. When the machine stops, the motor should not be cut off immediately. Reduce the accelerator to idle and turn off the motor after one minute.

What equipment is needed for an organic fertilizer plant is a question you need to consider in the early stages of planning to build an organic fertilizer production plant. Reasonable planning and purchase of organic fertilizer production equipment can reduce unnecessary investment.

If you are a novice, it is recommended to start processing powdered organic fertilizer with a capacity of 10,000 to 50,000 tons. This capacity is a small processing plant. The equipment required for powder organic fertilizer processing is 2-3 sets less than that of a full set of organic fertilizer production line equipment, and the investment will be much reduced.

For large organic fertilizer processing plants, the processing of organic fertilizer includes granular organic fertilizer and powdered organic fertilizer. It is necessary to purchase a full set of large-scale organic fertilizer equipment, including dehydration fermentation turning machines, semi-wet material pulverizers, horizontal mixers, granulators, dryers, coolers, screening machines, coating machines, and packaging machines. Organic fertilizer granulator is an important machine for the production of organic fertilizer and plays a very important role in the organic fertilizer production industry. Common organic fertilizer granulators on the market include: double roller granulator, rotary drum granulator, disc granulator, new organic fertilizer granulator, new two-in-one organic fertilizer granulator, flat die granulator, ring die granulator, all kinds of granulators have their own production characteristics, and the prices of granulators vary. The total price of large-scale organic fertilizer production line equipment is between US$47,000-110,000. The price of different configuration levels will be different, please contact us for the specific price.

In addition, it also includes the npk fertilizer production line. The nitrogen, phosphorus and potassium fertilizer process is mainly composed of batching machines, mixers, granulators, drying and cooling machines, screening machines, dust collectors, coating machines, and automatic fertilizer packaging machines. Use the npk fertilizer production line to produce sufficient amount of nitrogen, phosphorus and potassium fertilizers, which help plant growth, increase the yield of seeds and fruits, and improve the quality of leaves and forage crops.

In recent years, with the promotion of organic fertilizer use and the strong promotion of national environmental protection breeding, as well as many automatic fermentation equipment for livestock and poultry manure, such as high-temperature aerobic intelligent fermentation tanks, which can directly transport manure to finished powdered organic fertilizer, greatly increasing fermentation costs and reducing time and labor costs. Crawler type fermentation stackers also greatly save time and labor costs. Material mixing, crushing, and fermentation have become the choice of more and more breeding and organic fertilizer enterprises.

Operation method of organic fertilizer track type tipping machine for fermenting raw materials

1. The crawler type fermenter generally adopts low-speed walking. However, due to differences in materials and moisture content, drivers can choose the appropriate speed based on the actual state of the stack to achieve optimal efficiency. After starting, idle for 3-5 minutes, stop without load, adjust the stacking speed, idle for 1 minute, and then conduct stacking operation.

2. The whole machine stacking operation should be carried out by riding on the material strip pile, and it is strictly prohibited to forcefully enter the material pile. The width of the material shall not exceed the working space of the stacker. The engine should not be forcibly stacked during operation. The speed button should be quickly rotated to slow down or stop walking, so that the stacker is in a stopped state. At this time, only the stacking shaft operation is available, and the tracked fermentation stacker is stacked in place. The materials on the stacking shaft can be quickly thrown out and the stacking operation can continue.

3. Pay attention to preventing straw and other materials from getting entangled on the stacking shaft. When materials are found to be entangled on the stacking shaft, they should be stopped in a timely manner, and the materials on the mixing shaft should be cleaned before continuing to stack. Do not forcefully mix or retreat, as it may cause serious damage to the components.

Warning: When starting the engine, the main clutch of the stacking shaft must be separated. During operation, the size and load of the material pile, as well as the presence of hard objects such as bricks and stones in the material, can seriously damage the tracked fermenter.

 In recent years, more and more fertilizer manufacturers choose to sell more granular fertilizer rather than powdered NPK in the fertilizer market. But why? What’s the difference between granular fertilizer and powder fertilizer? In general, the particle size of the boundary is about 0.1mm. Less than 0.1mm particles called powder, particle size in 0.1mm ~ 10mm, more than 10mm particles will caked.
In fertilizer manufacturing, why is fertilizer made into pellets? What are the advantages of fertilizer pellets over powders? The control of fertilizer particle size is of great significance to fertilizer storage and transportation. Powdery fertilizer is easy to produce dust in the transportation process, causing pollution and waste, while granular fertilizer is not easy to caking, easy to transport. Some micronutrients will be added to the NPK production line to improve the efficiency of compound fertilizer, while powdery fertilizer is easy to absorb moisture and clump after the addition of trace elements. But granular fertilizer composition is stable, even adding trace elements is not easy to agglomerate. Fertilizer granulation improves the quality of agricultural production. The fertilizer granules can slow the release of fertilizer. Fertilization is convenient and not easy to damage the soil. Compared with powder fertilizer, fertilizer manufacturers choose to produce granular fertilizer can get higher profits. In the fertilizer market, the price range for a ton of granular fertilizer is $200- $300.

Granular fertilizer sells well in the market.
Granular fertilizers require an increased granulation process compared to powdered fertilizers. But granular fertilizer has more advantages in circulation, application and fertilizer efficiency, which more than offset the cost of granulation. As a result, most fertilizer sold on the market is in granular form. In recent years, farm manure and organic manure are granular. Compost and poultry manure are also used after granular fertilizer market prospects. So how do you make fertilizer pellets? The production process of fertilizer granulation includes mixing, granulation, drying, cooling, etc., so the composition of granular fertilizer production line is relatively fine. Therefore, a variety of fertilizer production equipment is needed to equip pellet fertilizer production factories. The granulated NPK production line can obtain more high quality NPK fertilizer.
What’s more, the npk granulator produced by Huaqiang is economical, you can spend less money, but get higher benefits. Our company can provide you with any solution for npk granulation production line to help you efficiently produce npk granular fertilizer. Feel free to contact us.

The npk fertilizer production line mainly includes feeder, disc mixer, chain crusher, double roller granulator, drum dryer, drum cooler, drum screening machine, finished product warehouse, automatic packaging machine, belt type conveyors, dust settling chambers, heat exchangers.

Organic fertilizer production line equipment includes: fermentation turning machine, crusher, feeder, horizontal mixer, rotary drum granulator, dryer, cooler, screening machine, weighing and packaging machine.

Whether it is npk production line equipment or organic fertilizer production line equipment, to ensure the quality of fertilizer granules in the later stage, a dryer is needed. With the awareness of environmental protection and energy saving deepening in all walks of life, the spring of the organic fertilizer market will follow. Today we will introduce some tips for choosing a chicken manure dryer.

1. The material and thickness of the chicken manure dryer. When the dryer is working, if the material and thickness are not suitable, it will affect the service life and be corroded very early.

2. Construction of hot blast stove. Due to the large weight of the hot blast stove, the weight of the general hot blast stove is about 20 tons, and it is very troublesome to transport. Many manufacturers will allow customers to build hot blast stoves by themselves, so attention should be paid to the selection of refractory materials and fire insulation measures for organic fertilizer equipment.

3. Due to the high temperature at the front end of the torch, attention should be paid. Suggested formula for refractory cement lining: bauxite cement -15%, low fine lead powder -15%, high temperature stone (aggregate) -70%.

4. After selecting the appropriate chicken manure dryer, it is also necessary to select the corresponding model of fan, cyclone dust collector, fan seal, etc.

5. The specific moisture content of chicken manure and the drying amount of the finished product are decisive, and it is inaccurate to only pay attention to the evaporation amount.

In an intelligent cattle farming environment, improper handling of cow manure can cause air pollution. Cow manure organic fertilizer equipment is a new type of environmental protection professional skill that solves this problem well. It is widely known that drinking pure milk is good for the body. If the soil layer can be fed with cow manure, the problem of soil degradation is not only invisible, but also the annual output value of crops will further increase. With the large-scale modernization of cow manure organic fertilizer, opportunities for progress are well-known. There are four factors that influence this process.

What is the equipment and process flow for processing organic fertilizer with cow manure?

1. The doubts about environmental pollution caused by cow manure have led to social development’s attention, and the desire of breeding farms to overcome difficulties and meet environmental protection requirements is becoming increasingly fierce.

2. The rapid development of green agriculture and the continuous rise in organic fertilizer prices in Taishi have strongly driven the open and strong organic fertilizer market in China. This promotes the industrialization of cattle breeding bases to apply deferred income tax on cow manure.

3. The professional skills and weapon equipment for organic fertilizer production and processing are becoming increasingly sound, providing strong professional skills for organic fertilizer factories. China’s considerable cow manure assets also provide stable materials for the modernization of organic fertilizer.

4. Various levels of government have issued various incentive policies to promote the industrial production of organic fertilizers.

Whether it is the expansion project of existing cattle breeding bases or the newly constructed cattle breeding bases, using organic fertilizer equipment to convert cow manure into organic fertilizer is undoubtedly a practical and feasible approach, which is very worthy of attention and internship.

The cow manure is flipped and fermented by a flipping machine before entering the semi wet material crusher. The coarse feed is screened through a vibrating screen and then fermented. The coarse feed can be produced by the organic fertilizer granulator with a beautiful surface and high granulation rate. After being dried by the organic fertilizer dryer, it is cooled and then selected by a drum screening machine. Products that do not meet the requirements are then returned to the mixer. Qualified products are determined by the coating machine, hopper, and packaging equipment. Cow manure is made into excellent organic fertilizer based on the production line equipment of manure and organic fertilizer, truly achieving zero pollution, zero emissions, and no odor, with the intention of transforming grass mustard.

 Livestock manure mainly refers to a kind of rural solid waste produced in livestock and poultry farming, including pig manure, cow manure, sheep manure, chicken manure, duck manure, etc. With the rapid development of livestock and poultry breeding, the output of intensive and concentrated livestock and poultry manure in animal husbandry production is too large in some areas, which can not be absorbed by traditional fertilization treatment. A large amount of manure piled up causes serious pollution to the air, soil and water environment. On the other hand, due to the rapid development of chemical fertilizer industry, people use a large amount of chemical fertilizer, which makes organic manure idle. Soil basic nutrients showed a gradual decline in local areas, and livestock manure could not be returned to the field in time, resulting in animal manure pollution to the environment.

The organic fertilizer production process from livestock and poultry breeding waste: In order to improve the utilization value of livestock and poultry breeding waste and reduce the environmental pollution caused by traditional treatment methods, it is necessary to increase the application of organic fertilizer process. At present, livestock and poultry waste production of organic fertilizer processes mainly include granulated products after fermentation, powder products after fermentation, and the addition of microorganisms. Among them, the more mainstream process is post-fermentation granulation, this paper focuses on the post-fermentation granulation process and matters for attention.

After the material is processed into particles by organic fertilizer granulator, the belt is sent to the organic fertilizer dryer, the hot air is used for downstream drying, to be thoroughly dried and then sent into the rolling screen by the outlet elevator for screening treatment. In the screening process, the particle size is less than 1 mm of fine powder is directly screened out, through the return belt to re-granulation; The particles with particle size over 4.75mm are crushed in the crusher under the action of artoflow, and then sent back to the crusher for re-granulation through the return belt; The qualified particles with the particle size between 1 ~ 4.75mm are transported to the cooling machine, and the air countercurrent is used to heat the particles. After cooling to the appropriate temperature, the particles are sent into the wrapping cylinder and mixed with other auxiliary materials, and finally sent to the finished product storage bucket for packaging treatment.

 How to make organic fertilizer pellets at low cost?

So far, more and more people are joining in the production of organic fertilizer. The most common and convenient method people choose is to make organic materials into pellets.

So if you want to make organic fertilizer particles, the choice of granulator is particularly important. At present, the most popular choice is drum granulator and disc granulator. These two granulators have been used in large organic fertilizer wet granulator plants. So if you want to build a small yield organic fertilizer pelletizing plant, how to make fertilizer balls economically is a key problem. In addition to large organic fertilizer granulator, we also have a granulator specialized for the production of a small amount of dry fertilizer particles: dry extrusion granulation equipment. Using dry extrusion granulation, the produced particles do not need drying and cooling. You can pack them directly, which saves you a big part of the cost of machines like dryers.

The fertilizer particles are cylindrical in diameter about 3-8mm. If you want fertilizer balls, we have polishers. Fertilizer polishing equipment is used with fertilizer granulator auxiliary machine. The appearance of fertilizer particles is more uniform and rounded. For small organic fertilizer production lines, connecting the flat granulator to the polishing machine can get round fertilizer balls more economically than using other granulators. If you want to make large organic fertilizer balls in this way, you only need to buy some flat mold granulator, we can design a reasonable layout and production line for you.

The slot type fermentation tipping machine is used to process manure into organic fertilizer, which needs to undergo fermentation process for pig manure, chicken manure, sheep manure and other livestock manure or other organic waste. Transforming poultry and livestock manure, which was originally treated as polluted garbage, into organic fertilizer and turning waste into treasure.

The slot type organic fertilizer turner is a widely used turner nowadays, which includes a walking fermentation tank body, a walking track, an electrical device, a flipping and flipping part, and a transfer device (also known as a transfer vehicle, mainly used for multi tank use). The flipping and stacking work section uses a motor reducer to drive the rotation of the rotary tiller teeth. The circular remote control of the rotary tiller teeth drives the animal material to be flipped up and down, achieving the function of flipping and stacking to meet the requirements of material moisture content and aerobic fermentation. At the same time, the motor reducer drives the rotation of the walking wheel to drive the flipper machine to move forward and backward at a low speed.

What are the requirements for the site when the slot type tipping machine performs flipping and throwing operations?

Site configuration: The fermentation of livestock manure and organic fertilizer uses a trough type turner. What preparations are needed for the site? When the slot type fermentation tipping machine is used for flipping materials, a fermentation tank needs to be built, and the length and width of the fermentation tank need to be determined based on the amount of fermented manure.

Tank type tipping machine is suitable for materials: Tank type tipping machine, also known as guide rail type tipping machine, can not only flip fermented poultry and livestock manure, but also flip fermented residue cake, straw sawdust, sludge and garbage.

The flipping span of the slot type stacker can reach 30 meters, and the flipping depth can reach 1.8 meters. Customers can customize half slot or double slot flipping according to their own needs. The slot type tipping machine is used for aerobic fermentation, with automatic flipping and throwing, sturdy and durable teeth, and can crush and mix the raw materials to be fermented. The fermentation cycle is short, time-saving and labor-saving.