The new organic fertilizer granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thereby achieving the purpose of granulation.

The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 80%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount and the higher the speed, the smaller the particle, and vice versa. Suitable for granulation of lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 300 mesh.

Typical application materials of the new organic fertilizer granulator include chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc.

The new organic fertilizer granulator has uniform granulation force and a yield of over 97%, making it the best granulation equipment for organic-inorganic compound fertilizers, organic fertilizers, and bio organic fertilizers. Due to the special nature of coarse material fibers, the pelletizing rate of the rotary pelletizer is low, and the stirring toothed pelletizer cannot produce materials with a nitrogen content exceeding 8% (which is easy to stick to the wall). This pelletizer overcomes the disadvantages of both – it can produce both organic fertilizer and organic-inorganic compound fertilizer with low energy consumption and high quality pelletizing equipment.

The shell of the new organic fertilizer granulator is made of thickened high-quality carbon steel plate welded, and the supporting equipment includes tugboat parts, tugboat parts, transmission parts, wind head, wind tail, etc. The whole machine is sturdy and durable, never deformed. Combined with a stable base design, it operates more smoothly. This machine has advanced configuration, reasonable design, convenient operation, excellent performance, easy control, energy-saving, and meets environmental protection requirements.

As people pay more and more attention to environmental protection and health, the market demand for organic fertilizer is growing rapidly. According to the analysis of the market operation and investment prospect trend report of China’s organic fertilizer equipment industry from 2023 to 2029, the total output value of China’s organic fertilizer industry continued to grow in 2019, reaching 82.28 billion yuan, with a year-on-year growth of 11.2%, among which the output value of organic fertilizer was 73.91 billion yuan, with a year-on-year growth of 11.2%. The output value of the organic fertilizer industry reached 8.37 billion yuan, up 11.7 percent year on year. In 2020, due to the impact of COVID-19, the market size of China’s organic fertilizer industry declined, but by the end of 2020, with the remission of the epidemic, the market size of China’s organic fertilizer industry rebounded.

Total output value was 84.12 billion yuan, up 2.2 percent year on year. In 2021, with the continued remission of the epidemic, the market demand of China’s organic fertilizer industry will continue to grow. The total output value of China’s organic fertilizer industry is expected to reach 90.42 billion yuan in 2021, up 7.9 percent year on year. In 2022, the market demand of China’s organic fertilizer industry will continue to grow. The total output value of China’s organic fertilizer industry is expected to reach 97.85 billion yuan in 2022, up 7.5% year-on-year. In the long term, the market size of our organic fertilizer industry will continue to expand, because with the improvement of environmental protection awareness, the consumption demand of organic fertilizer will continue to grow. At the same time, it drives the rapid development of organic fertilizer equipment industry and promotes the progress of organic fertilizer production line.

The government’s support for the organic fertilizer industry will continue to increase, providing more policy support for the development of the industry. In short, the market scale of Chinese organic fertilizer industry will continue to expand, and the development prospect of organic fertilizer industry will be more and more clear in the next few years

Organic fertilizer plant construction site is very important, need to master the following principles

1. The organic fertilizer plant is close to the main raw material site and can not be too far away from the breeding plant. Chicken manure, cow manure and other livestock and poultry manure in the breeding yard is large in volume and high in water content, which is inconvenient to transport. If the distance is too far, the transportation cost will be too high.

2, organic fertilizer plant should be built in higher terrain, relatively flat, good drainage place. Such terrain can avoid the threat of rainy season to the material.

3, choose the site should pay attention to save land, do not occupy farmland. Organic fertilizer plants are far away from the living, working and living areas of the population. In the process of production, odors will be produced, so they cannot become the source of pollution of the surrounding environment.

4. As an organic fertilizer plant that can operate normally, water and electricity must be supplied normally. Organic fertilizer needs sufficient moisture in the process of workshop fermentation and granulation, and organic fertilizer equipment should also have stable power supply in the process of operation.

5. The site should be located in a convenient location for the sale and transportation of organic fertilizers.

6. Local policy environment and market demand. If the local government has a high level of support for organic farming and there is a large-scale organic farm production base, then the establishment of organic fertilizer production lines and processing plants will be more advantageous.

7. Human resources, electricity consumption and other factors should also be considered. Pay attention to skill level and experience when hiring staff, and ensure a stable power supply, so as not to affect the production process.

In short, in the process of site selection, it is necessary to comprehensively consider various factors and carry out scientific analysis to ensure that the site selection most suitable for the development needs of your enterprise is finally selected.

Organic fertilizer processing materials are widely used, including poultry and livestock manure, earthworm manure, fungal spore residue, and distiller’s grains sludge, all of which can be used as processing materials for organic fertilizer at a low purchase price and not much cost. People who are new to the organic fertilizer industry and want to invest in organic fertilizer factories for processing have doubts. Processing and producing organic fertilizer requires essential equipment for the organic fertilizer production line. What equipment should be purchased? How much does the total cost of organic fertilizer production equipment cost?

The equipment configuration should be selected based on the annual output of fertilizers and the type of fertilizers produced. Different configurations result in different prices, and the price of organic fertilizer production line equipment ranges from hundreds of thousands to millions. We can customize the equipment according to your needs, and the specific price will be clear.

Next, let’s take a look at the specific aspects that need to be considered:

Configuration, price, and plan of supporting organic fertilizer production equipment for small and medium-sized livestock and poultry manure farms with a daily volume of 5-10 cubic meters

Powdered organic fertilizer production line: requires fermentation turner, crusher, screening machine, and packaging machine.

Granular organic fertilizer production line: requires fermentation turner, crusher, mixer, granulator, dryer, cooling machine, screening machine, packaging machine.

From the above, it can be seen that there are fewer equipment for producing powdered organic fertilizer and more equipment for producing granular organic fertilizer. Therefore, the price difference can be seen from the above. There are fewer equipment for producing powdered organic fertilizer and more equipment for producing granular organic fertilizer, so the price difference is still relatively large. The price of small-scale powdered organic fertilizer production line equipment is in the tens of thousands of yuan, while the price of granular organic fertilizer production line is in the tens of thousands of yuan.

Large drum fertilizer dryer is widely used in alfalfa grass drying, alcohol bad drying, straw drying, wood chips drying, marigold drying, wood shaver drying, ginkgo leaf drying, Chinese herbal medicine drying, beer bad drying, white wine bad drying, potato starch residue drying, cassava residue drying, barley malt drying, melon seed drying, bagasse drying, hawthorn drying, rapeseed cake drying, vegetable drying, etc , thermal efficiency up to 80%, significantly higher than similar equipment.

Large drum fertilizer dryer is mainly composed of rotary body, lifting plate, transmission device, support device and sealing ring and other components. Dryer is a slightly inclined cylinder with the horizontal direction. The material is added from the higher end, and the high temperature hot gas and material flow into the cylinder. With the rotation of the cylinder, the material runs to the lower end due to the action of gravity.

The inner wall of the drum fertilizer dryer of large organic fertilizer equipment is equipped with a copy plate to copy and sprinkle the material, so that the contact surface of the material and the air flow increases, in order to improve the drying rate and promote the material forward. The dried product is collected from the lower end.

The dryer has large processing capacity, less fuel consumption and low drying cost. Large drum fertilizer dryer has the characteristics of high temperature resistance, can use high temperature hot air to dry materials quickly. The design takes into account the production margin. Even if the output increases slightly, there is no need to replace the equipment. It is the ideal equipment in organic fertilizer production line.

The equipment of large organic fertilizer tumble dryer adopts the structure of self-aligning tug, which is well matched with the rolling ring, greatly reducing the wear and power consumption. Specially designed retaining wheel structure greatly reduces the horizontal thrust caused by the inclined operation of organic fertilizer equipment. Strong anti – overload ability, stable cylinder operation, high reliability.

The equipment for fermenting organic fertilizer from sludge and cow manure is commonly referred to as a guide rail type flipper. It can be used for the fermentation and flipping of organic waste such as livestock and poultry manure, sludge garbage, filter mud from sugar factories, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural fields, and mushroom cultivation plants.

Structural characteristics and advantages of organic fertilizer equipment for sludge and cow manure fermentation:

1. Automation control. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

2. Compact structure and advanced technology. The use of some beneficial microorganisms can promote the rapid maturation of organic waste such as livestock and poultry manure.

3. Suitable for aerobic fermentation, it can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines.

4. Durable and sturdy. Tooth extraction is sturdy and durable, with a certain ability to break and mix materials.

5. Tooth extraction is sturdy and durable, with a certain ability to break and mix materials.

The structural characteristics of the organic fertilizer equipment for sludge and cow manure fermentation: The organic fertilizer tank type fermentation turner is divided into two units: a flipping unit and a changing tank unit. The flipping unit is mainly responsible for moving and flipping back and forth in the fermentation tank, while the changing tank unit is responsible for moving back and forth between the flipping unit and each fermentation tank. This machine can achieve the use of multiple tanks for one machine.

1, determine the size of organic fertilizer equioment: such as how many tons per year, or how many tons per hour, can determine the price.

2, to judge the shape of the particles is to choose what kind of granular organic fertilizer granulator: powder, columnar, flat spherical or standard round. Commonly used granulator of organic fertilizer equipment are: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, ring film granulator. The selection of granulator should be based on the local fertilizer sales market conditions. The particle shape is not the same, the process of organic fertilizer equipment is not the same, and the price of organic fertilizer equipment is not the same.

3, determine the configuration level of organic fertilizer equipment: different configuration levels, the price of organic fertilizer equipment is different, the amount of labor is different, the stable high yield of organic fertilizer equipment is also different: generally need to increase higher configuration, automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal and water dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or organic fertilizer organic fertilizer equipment, the same output, organic fertilizer organic fertilizer equipment is generally considered to have high water content, bacteria are not resistant to high temperature, and the model is generally larger than the compound fertilizer model. Organic fertilizer generally has pure organic fertilizer, organic inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer 4 kinds.

5, the selection of fermentation compost turning machine: the general fermentation forms are pile fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, rotary fermentation. Fermentation methods are different. Fermentation of organic fertilizer equipment is not the same. General shallow tank turning machine is more suitable for the principle of aerobic fermentation (shallow tank turning machine advantages: more in line with the principle of aerobic fermentation, not easy to form anaerobic, fermentation is fully complete, fermentation speed is fast).

6, determine the level of environmental protection requirements: places with low environmental protection requirements generally choose heavy dust removal, and less investment in organic fertilizer equipment; Places with high environmental protection requirements generally choose cyclone dust removal, gravity dust removal and water curtain dust removal, which can achieve national air quality. Emission quality standards.

Pig manure, cow manure, and chicken manure, as well as duck manure, belong to livestock and poultry manure and are one of the excellent raw materials for making organic fertilizers. The nutrient content in animal manure is very high, which plays a significant role in improving soil fertility. However, primitive animal manure cannot be directly applied to the soil because it contains a large amount of harmful bacteria. If applied directly to the soil without killing it, it will cause soil pollution. Moreover, most of the nutrients need to be decomposed before they can be absorbed by the soil. If fermented in the field, the high temperature generated can have an impact on crops and cause burns to seedlings.

Large scale pig manure composting and fermentation organic fertilizer production equipment. The fermented pig manure organic fertilizer is transported by forklift to the semi-finished product warehouse, and then onto the sheep manure organic fertilizer production equipment for fully automated assembly line production. The large-scale sheep manure composting and fermentation organic fertilizer production equipment includes crushing process, screening process, granulation process, drying and cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. The investment in a fully automated sheep manure organic fertilizer production line can be large or small, depending on the annual output.

The prices of organic fertilizer equipment for pig manure with different yields also vary, and suitable plans can be made based on your investment budget. Firstly, you need to understand the amount of organic fertilizer production you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide you with an approximate price range, and then choose the appropriate organic fertilizer equipment configuration based on the expected investment.

Small and medium-sized pig manure organic fertilizer equipment has different equipment configurations based on different raw materials, and suitable plans can also be made according to investment budgets. The prices of small and medium-sized organic fertilizer equipment vary with different yields. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate production line configuration based on the expected investment.

The production equipment for pig manure organic fertilizer varies for each configuration. A set of low configuration small-scale production equipment for pig manure organic fertilizer only requires a crusher, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the price of a complete set of machines for producing sheep manure organic fertilizer ranges from tens of thousands to hundreds of thousands.

The production equipment for pig manure organic fertilizer requires equipment such as fermentation turner, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, wet granulator, extrusion granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

The investment in organic fertilizer plants can be large or small. If producing and processing powdered organic fertilizer, only one fermentation equipment, crusher, and screening machine need to be invested, which is approximately 60-130000 yuan. If producing granular organic fertilizer, it is necessary to add an organic fertilizer granulator and dryer,

In recent years, more and more manufacturers have launched organic fertilizer equipment to improve the production of organic fertilizer, but many people do not know how to change the oil on the organic fertilizer equipment, resulting in machine failure. So what should we pay attention to when changing the oil of organic fertilizer equipment?

Some users in the organic fertilizer production line in order to reduce the cost of labor, usually waste oil and half or 80% of the new oil mixed. Because the waste oil of the production line is rich in many oxidizing substances, rubber carbon particles and a lot of iron filings, it will greatly shorten the service life of the new oil, speed up the movement wear, not only can not play the oil change, but also may cause mechanical accidents such as burning bricks and burning axes.

If the oil level exceeds the line, it will not only increase the consumption of oil, cause oil combustion, attack the carbon deposit in the cylinder, increase the carbon particles in the oil, but also accelerate the wear of the internal parts of the oil. Cylinder, shorten the service life.

Organic fertilizer equipment manufacturers explained that there is another situation. In order to save maintenance costs, waste oil from the oil pan of the organic fertilizer production line will participate in the gearbox. Due to the large amount of mechanical impurities contained in the deteriorated oil, it can lead to accelerated wear of the moving parts when it comes to the gearbox.

When other waste oil is added, the gear oil will become thinner, increasing gear wear. However, the replaced oil can be added to the oil pan of the air filter to save the new oil. Gasoline viscosity is low, suitable for light load use. Diesel engine oil has high viscosity and is suitable for heavy duty applications.