The price of a set of organic fertilizer production equipment generally ranges from 200000 to 10 million yuan, and the specific price depends on factors such as the type, scale, technology, equipment quality, and brand of the fertilizer. At the same time, it is also necessary to consider transportation costs, installation costs, after-sales service costs, etc. Therefore, when purchasing organic fertilizer production equipment, one should choose appropriate equipment based on their own needs and budget, and comprehensively consider various factors to achieve the best economic and usage benefits.

1. The type of fertilizer is an important factor affecting the price of organic fertilizer production equipment.

Different types of fertilizers require different raw materials and production processes, so equipment prices may also vary. For example, the production equipment prices for organic fertilizers and bio organic fertilizers are generally higher because they require more raw materials and more complex production processes. The production equipment price of organic-inorganic compound fertilizer is relatively low because its production process is relatively simple, only requiring the mixing of organic and inorganic materials for granulation.

2. Scale is also one of the factors affecting the price of organic fertilizer production equipment.

Larger scale equipment requires larger venues, more workers, and more equipment, so prices are usually higher. Smaller devices are relatively cheaper, but their production is also relatively low.

3. The quality of technology and equipment is also a factor that affects prices.

Powder organic fertilizer processing equipment: flipping machine (used for composting process) – vertical crusher (crushing larger blocks in organic fertilizer) – screening machine (screening out non compliant organic fertilizers and returning them) – batching machine (adding other required nutrients to organic fertilizer in a certain proportion, which is an optional device) – horizontal mixer (mixing different materials evenly and using it in combination with batching machine) – single bucket packaging machine (used for quantitative packaging of finished organic fertilizer)

Granular organic fertilizer processing equipment: tipping machine – vertical crusher – drum screening machine (optional here) – batching machine and horizontal mixer (used in combination, belonging to optional equipment) – disc granulator – dryer and cooling machine – drum screening machine – round throwing machine (optional) – wrapping machine (optional) – single bucket packaging machine.

Different processes and equipment quality can lead to differences in production efficiency, product quality, and equipment lifespan. Therefore, equipment with higher prices usually adopts more advanced processes and high-quality materials to ensure production efficiency and product quality.

1. Keep the workplace clean. After the production of the organic fertilizer equipment is completed, the granulating blades and the residues inside and outside the double roller granulator should be cleaned, the glue sand and splashes scattered or splashed on the organic fertilizer equipment should be cleaned, the mechanically exposed processing surface of the organic fertilizer equipment should be scrubbed, and the anti-corrosion should be brushed. Anti-rust paint, and cover it with a corresponding protective cover to prevent the dust workers from invading again.

2. The organic fertilizer equipment has no external oil holes, gears, and worm gears to be lubricated with special grease for organic fertilizer equipment. The upper and lower gears are added with ternary grease once a quarter, and the gearbox cover and gearbox gear cover can be opened respectively when refueling. The lubricating oil should drip into the sliding surface that supports the hinge joint between the gearbox and the bracket. The worm gear case and bearings have been filled with sufficient transmission grease at the factory. However, the transmission should be cleaned once a year and the protective lubricant replaced.

3. Always pay attention to the operation of chicken manure organic equipment during organic fertilizer production or npk manufacturing process, without serious abnormal noise and dry sound, and without metal friction sound. If there is an exception, close the check. After troubleshooting, it can be used. If no appropriate cause is found, the machine cannot start. If there is a metal friction sound, please check the gap between the organic fertilizer equipment first.

4. Regularly check the standard clearance between organic fertilizer equipment.

5. During the maintenance of organic fertilizer equipment, the working gap should be re-measured every time, and adjusted several times before it can be used normally.

6. If the controller cannot operate the chicken manure organic equipment according to the program, check whether the power supply voltage, power plug socket and connecting plug socket are normal, and check the internal fault of the controller.

The sheep manure processing organic fertilizer production line is an industrial process that converts sheep manure into organic fertilizer. It involves multiple steps to ensure that the final product is both safe and efficient. The following is a typical process flow of an organic fertilizer production line for sheep manure processing:

1. Raw material collection and storage

Collect fresh sheep manure and transport it to the storage area.

2. Preprocessing

Crushing: Preliminary crushing of sheep manure to reduce its particle size for subsequent fermentation and mixing.

Remove impurities: Remove large impurities such as stones and plastics from sheep manure by screening.

3. Mixing

Mix the crushed sheep manure with other auxiliary materials (such as straw, sawdust, etc.) in a certain proportion to regulate the carbon nitrogen ratio and water content, and promote microbial activity.

4. Fermentation

Stacking the mixed materials in piles and accelerating the fermentation process through natural fermentation or adding microbial agents can kill pathogens and weed seeds while generating heat, which helps stabilize the nutritional content of the fertilizer.

5. Overturning

Use a compost turner to regularly flip the fermentation pile to ensure even fermentation and improve fermentation efficiency.

6. Dehydration

The material after fermentation has a high moisture content and requires the use of a dehydrator for dehydration treatment, in order to facilitate subsequent granulation and packaging.

7. Granulation

The dehydrated material is processed into granules using an organic fertilizer granulator, and the granular fertilizer is easy to apply and store.

8. Drying and cooling

The organic fertilizer after granulation contains a certain amount of water and needs to be dried by a dryer. Then, the temperature of the fertilizer is lowered by a cooling machine for easy packaging and storage.

9. Screening

Use a screening machine to screen the dried and cooled granular fertilizer and remove particles that do not meet the specifications.

10. Packaging

Quantitatively package the screened granular fertilizer for transportation and sales.

11. Quality inspection

Throughout the entire production process, it is necessary to conduct regular quality inspections on the products to ensure that they meet the standards for organic fertilizers.

12. Storage and Transportation

Store packaged organic fertilizers in a dry and ventilated warehouse, ready for transportation to the market or farm.

The process flow of sheep manure processing organic fertilizer production line needs to be precisely controlled to ensure the quality of the final product. Through this process, not only can sheep manure resources be effectively utilized, but also high-quality organic fertilizers can be provided for agricultural production, promoting sustainable development of agriculture.

The organic fertilizer production line with an annual output of 20000 tons, taking poultry and livestock manure as an example, can process up to 80000 cubic meters of manure annually. Fertilizer made from cow manure and straw through high-temperature fermentation is very effective for soil improvement and promoting fertilizer absorption.

Process description of the production line for 20000 tons of cow manure straw powder organic fertilizer annually:

It mainly consists of equipment such as a stacker, crusher, mixer, granulator, dryer, cooling machine, screening machine, wrapping machine, automatic packaging machine, etc.

Working principle of an annual production line for 20000 tons of cow manure, straw, and powdered organic fertilizer:

1. Composting fermentation

The fermentation of bio organic raw materials plays a very important role in the entire organic fertilizer production process. Adequate fermentation is the foundation for producing high-quality organic fertilizers.

The organic fertilizer turner achieves complete fermentation composting and can achieve high stacking and fermentation, improving the speed of aerobic fermentation.

2. Crushing treatment

The semi wet material crusher is an efficient crusher with strong adaptability to organic raw materials with high water content. The semi wet material crusher is widely used in the production process of organic fertilizers, and has a good crushing effect on wet raw materials such as chicken manure and sludge. This crusher greatly shortens the production cycle of organic fertilizer and saves production costs.

3. Mixing treatment

After the raw materials are crushed, they are mixed with other auxiliary materials and stirred evenly before granulation. The dual axis mixer is mainly used for pre adding water and mixing powdered materials. Its spiral blades have multiple angles and can quickly and uniformly mix raw materials regardless of their shape, size, and density.

4. Screening

After cooling, there are still powdery substances in the finished product particles. All powdered materials and unqualified particles can be screened out through a drum screening machine. Then, it is transported by a belt conveyor to a mixer for mixing and granulation. Unqualified large particles need to be crushed before granulation. The semi-finished products are transported to the organic fertilizer coating machine.

5. Packaging

This is the final production process. The fully automatic quantitative packaging machine is an automated packaging machine designed and manufactured specifically for particles of different shapes. The weighing control system meets the requirements of dust and water prevention, and the material box can also be configured according to customer requirements. Suitable for batch packaging of bulk materials, it can automatically weigh, transport, and seal bags.

The organic fertilizer production line equipment converts livestock and poultry manure into organic fertilizer, effectively realizes the recycling of waste, reduces environmental pollution, and saves a lot of resources. Organic fertilizer processing plants with different annual output should choose equipment of different specifications. The production line with the same output also has high and low configuration, which mainly depends on the degree of automation required by the processing enterprise. Generally speaking, the equipment price of small sheep manure organic fertilizer production line is about 60,000-160,000 yuan. Including organic fertilizer fermentation and stacking equipment, organic fertilizer crushing equipment, organic fertilizer mixing equipment, organic fertilizer granulation equipment, organic fertilizer screening equipment and organic fertilizer special packaging.

The configuration details of the organic fertilizer production line with an annual output of 5,000 tons:

1. Fermentation turning and throwing machine: The materials are directly piled into strips, and a round of turning machine is used for leaping fermentation. Using trough fermentation, according to your production scale, you need to build 1-5 fermentation tanks with a width of 3 meters and a length of 40-60 meters, put the fermented material into the fermentation tank continuously, and ferment with a turning machine to make the effect after fermentation. to achieve a sufficient fermentation effect;

2. Pulverizer: Pulverize a large amount of debris and gravel in the sieved organic fertilizer, which is not only beautiful but also ensures product quality;

3. Granulator: Common granulators include double roller granulator, disc granulator, tooth stirring granulator, and rotary drum granulator. The granules produced by each granulator have different conditions. The type of granulator can be determined according to the selection of raw materials.

4. Dryer: drying and drying the granules made;

5. Screening machine: screen the fermented organic fertilizer, then screen the fermented organic fertilizer, and then pulverize it.

6. Packaging machine: Organic fertilizer granules are directly packaged and sold through granulation.