The investment for the annual production line of 50000 tons of granular organic fertilizer using biogas and biogas residue is around 400000-5 million yuan. The main price difference lies in the production process of organic fertilizer. The production process of powdered organic fertilizer is simple, requiring less equipment compared to the granular organic fertilizer production line, and the price is lower.

The production line of biogas and sludge with an annual output of 50000 tons of granular organic fertilizer covers an area of:

Factory planning: 12000 square meters, including warehouse, office space, and factory area; The fermentation workshop covers an area of approximately 2400 square meters, and the warehouse covers an area of 4000 square meters.

The process flow of the annual production line of 50000 tons of granular organic fertilizer using biogas and sludge is as follows:

1. Fermentation:

Collect biogas residue raw materials, mix them with straw and other auxiliary materials to make compost, let it ferment, and use a composting machine to fully ferment the feces. Only by timely and evenly flipping can this be achieved. Some places are very dry now, while others are very humid, which will affect the quality of fermentation.

2. Crush and mix ingredients

Crush, mix, and mix the fermented materials with nitrogen, phosphorus, potassium, and other additives in a certain proportion through a material crusher and a horizontal mixer.

3. Raw material granulation

The crushed and mixed raw materials are granulated using a new organic fertilizer granulator.

4. Screening and return system

There are certain differences in the particle size of the granular materials output from the granulation and forming systems, which require screening and grading. The selected rotary screen requires low vibration, low noise, convenient screen replacement, and is equipped with a screen cleaning device.

It is recommended to equip an automatic material return system to screen out unqualified large and small particles, transport them out by a belt conveyor, crush them again, and send them to a granulator for continuous granulation, which helps to improve the continuous operation capacity of the production line.

5. Particle drying and cooling

The organic fertilizer dryer and cooler are used to further remove excess moisture from particles to meet the standard requirements for organic fertilizer moisture content.

6. Finished product packaging

The cooled granular material is transported to the finished product warehouse by a bucket elevator. Granular materials are quantitatively weighed and packaged through automatic packaging and weighing.

In recent years, with the rapid development of animal husbandry production and the continuous expansion of breeding scale, the amount of livestock manure, sewage and other breeding waste has also increased rapidly, leading to an increase in environmental carrying pressure and increasingly prominent pollution problems in livestock and poultry breeding. How to develop the animal husbandry industry in the context of environmental protection is one of the urgent problems that needs to be solved at present.

Large scale aquaculture plants perform solid-liquid separation on manure, ferment and return the treated manure to the field or make organic fertilizer. A new organic fertilizer plant will be built and put into operation, which will soon solve the problem of manure treatment for most nearby farmers.

The cow manure organic fertilizer processing equipment adopts advanced biological fermentation technology, which mixes cow manure with other organic matter such as straw, soybean meal, etc. in a certain proportion, and converts cow manure into organic fertilizer through the action of microorganisms. The emergence of this device not only solves the problem of cow manure treatment, but also turns waste into treasure and improves agricultural economic benefits.

High configuration: dehydrator, fermentation turner, semi wet material crusher, horizontal mixer, granulator, dryer, cooling machine, drum screening machine, wrapping machine, packaging equipment, belt conveyor, etc.

The use of cow manure organic fertilizer production lines can comprehensively recycle and reuse cow manure and breeding residues, improve the pollution of cattle farms, and provide fertilizer nutrients for the development of green agriculture. In addition, the production line technology and equipment functions of cow manure organic fertilizer are becoming increasingly perfect, which can effectively maintain the long-term development of organic fertilizer processing plants. The encouragement policies for the organic fertilizer industry in various regions provide direction for the development of the organic fertilizer industry. Therefore, the production line of cow manure organic fertilizer in large-scale breeding farms or independent organic fertilizer processing plants is a promising, green and environmentally friendly project with policy support.

The use of livestock manure to produce organic fertilizer is a more effective way of harmless treatment and resource utilization for large-scale pig farms. The organic fertilizer npk fertilizer production line is fermentation, crushing, stirring, granulation, drying, cooling, coating and packaging. If there is no organic fertilizer dryer or organic fertilizer coating machine, it can be packaged and stored or sold after cooling after granulation. In addition to the unnecessary granulation process of powder fertilizer, other processes are similar.

In the organic fertilizer npk manufacturing process, the organic fertilizer equipment for producing granular fertilizers requires organic fertilizer granulation equipment. The granulation of mixed fertilizers is an important process in the dry powder granulation process, which is not only related to the internal and external quality of the product, At the same time, it is related to the size of the output and the level of cost, and the granulation production process is not only related to the physical and chemical properties of the material itself, but also closely related to the form and mechanical properties of the granulation equipment. The main types of granulation equipment are disc granulator machine, drum granulator, twin-shaft granulator, double roller granulator and spray granulator dryer. Usually, drying is also required to make the fertilizer water and reach the national fertilizer standard, so as to meet the requirements of storage, transportation and application. At the same time, cooling equipment must be set up in actual production, and ventilation measures must be taken to force cooling.

The investment in organic fertilizer is not only in equipment, but also in site and infrastructure. Therefore, the investment in organic fertilizers ranges from tens of thousands to hundreds of thousands. The simple configuration of organic fertilizer equipment includes: fermentation equipment, organic fertilizer pulverizer, horizontal mixer, organic fertilizer granulator, drum screening machine and quantitative packaging scale.

The annual production line of 50000 tons of granular organic fertilizer mainly includes fermentation equipment, granulation equipment, and screening equipment.

Fermentation equipment

Fermentation is one of the key links in the production of granular organic fertilizers, and the main equipment includes a fermentation tank and a tipping machine. The fermentation tank is used to store materials for aerobic fermentation. The tipping machine is used to flip materials during the fermentation process, allowing them to come into full contact with air and accelerate the fermentation process.

Granulation equipment

Granulation equipment is the core equipment for the production of granular organic fertilizers, mainly divided into two types: disc granulator and agitator toothed granulator. The disc granulator uses a high-speed rotating disc to knead the fermented material into granules. The stirring teeth granulator uses the stirring teeth to force the material into particles, which has higher production efficiency.

Screening equipment

The screening equipment is used to screen the particles after granulation, and the main equipment includes a vibrating screen and a flat screen. The vibrating screen separates materials with different particle sizes through vibration, while the flat screen separates particles from unqualified products by swinging back and forth.

The main process flow of the granular organic fertilizer production line includes three stages: fermentation, granulation, and screening.

Fermentation process

The quality of the fermentation process directly affects the quality of the granular organic fertilizer. In this process, the raw materials are added to the fermentation tank, and through the irregular flipping of the stacker, the raw materials are fully in contact with oxygen for rapid fermentation. The fermentation time is generally 7-10 days.

Granulation process

The fermented material is fed into the granulation equipment and made into granules through a disc granulator or a toothed granulator. In this process, the size and shape of particles can be controlled by adjusting device parameters. After the granulation process is completed, the embryonic form of granular organic fertilizer has been formed.

Screening process

The screening process is the final and crucial step in the production process. The vibrating screen and flat screen will screen the particles after granulation, separating qualified particles from unqualified particles and impurities. In this process, it is necessary to select the appropriate mesh size according to the product requirements to ensure product quality.

The pollution generated by animal husbandry has become the main source of pollution in rural areas of China. The huge amount of data on livestock and poultry production cannot be ignored. If not handled properly, it will cause serious pollution to the environment. For example, if animal manure is not treated in a timely manner, it can cause serious pollution to surface water, groundwater, soil, and air.

The production equipment for cow manure organic fertilizer has a compact process layout, scientific rationality, advanced technology, energy conservation and consumption reduction, no three emissions, stable operation, reliable operation, convenient maintenance, and wide adaptability to raw materials. Adapting to various ratios of organic compound fertilizers, bio organic fertilizers, urban sludge, household waste organic fertilizers, etc., is a promotion project of practical environmental protection technology in the country.

The small-scale cow manure organic fertilizer production line has simple and complete configurations, which only require crushing, stirring, granulation, screening, and packaging processes. The entire set of equipment only costs tens of thousands of yuan, which is suitable for customers who do not have sufficient funds in the early stage. When there is sufficient funds in the later stage, they can add a flipper, dryer, cooler, and coating machine to form a complete organic fertilizer production line.

The price of organic fertilizer production lines varies depending on the equipment you need, ranging from tens of thousands to hundreds of thousands of yuan. This is mainly determined by the type of finished product and production volume you need. For example, if only one flipping machine is needed for aerobic fermentation treatment of livestock and poultry manure, it only requires tens of thousands of yuan to purchase a flipping machine. However, if you want to equip a complete set of equipment, the cost may start at tens of thousands of yuan.

With the rapid development of animal husbandry and planting, a large amount of livestock and poultry manure produced by large-scale farming has become a source of pollution if it is not disposed of in time. How to control these pollution sources from the source and utilize them rationally as soon as possible? Combining various factors, the ideal way is to use various organic fertilizer npk fertilizer production line and their processing equipment to recycle and ecologically utilize these wastes.

Composting is mainly divided into aerobic composting and anaerobic composting. At present, aerobic composting is mainly used. The composted manure has more stable nutrients, is more conducive to crop absorption, and can improve soil conditions. Therefore, farmers, small and medium-sized farms or farms mostly use this organic fertilizer equipment treatment mode.

The most common types of granulation are double roller granulator, disc granulator, tooth stirring granulator and drum granulator. The granules produced by each granulator are different, and the applicable materials have certain requirements. , the type of granulator can be determined according to the selection of raw materials.

In the organic fertilizer npk manufacturing process, the dryer dries the excess water in the organic fertilizer particles, which is convenient for material storage and not easy to deteriorate. In the production process of biological fertilizers, not only the water content of the granules after forming generally exceeds the index and needs to be dried at low temperature, but also the water content of the organic raw materials after fermentation is about 30% to 40%, and the water content of the granules after granulation is generally 15%between % and 20%, the fertilizer quality index requires that the moisture content is less than 14%, and it needs to be dried. The drying section is an indispensable and important process in the production process of biological fertilizers, which directly affects the output, quality and energy consumption. It is very important to choose the model and specification of the dryer reasonably and control the process conditions.

The application prospects of disc granulation mechanism particles

Improving resource utilization: The disc granulator can reprocess ore tailings into granular form, making them better used in fields such as building materials, fillers, and roadbeds, thereby improving resource utilization.

Reducing environmental pollution: By making ore tailings into granules, the occupation and pollution of waste residue on the environment can be reduced. Meanwhile, the disc granulator produces less dust during the granulation process, which is beneficial for improving the working environment and reducing air pollution.

The promotion of sustainable development: The disc granulation mechanism has a positive significance for achieving sustainable development of mining, which can reduce the negative impact of mining waste on the environment and promote the recycling of resources.

Application scenarios of disc granulation mechanism granules

Metallurgical industry: In the metallurgical industry, the disc granulator can convert metallurgical waste into granular materials with certain strength, which are used for the production of building materials, roadbed fillers, and smelting auxiliary materials.

Pharmaceutical industry: The production process of the pharmaceutical industry generates a large amount of waste residue and wastewater. Through the disc granulation mechanism, these waste materials can be made into particles with certain shapes and sizes, which are convenient for transportation and storage, while reducing environmental pollution.

Chemical industry: In the chemical industry, disc granulator can convert chemical waste and waste liquid into granular materials with certain uses, such as catalysts, adsorbents, fillers, etc.

For fertilizer manufacturers, there are various granulators to choose from. According to the different forms of granulation, it can be roughly divided into the following five types.

There are four types of granulators with lower investment costs for fertilizer processing equipment:

1. Disc granulator: suitable for cold granulation of raw materials in industries such as bio organic fertilizers, compound fertilizers, and feed. The inclination of the disc can be adjusted as needed to control the particle size. High ball forming rate, beautiful particle shape, wide range of particle diameter selection, and relatively low equipment investment cost.

2. Double roll extrusion granulator: mainly suitable for granulation of more than 20 types of raw materials such as urea, ammonium chloride, ammonium sulfate, calcium phosphate, superphosphate, potassium chloride, potassium sulfate, etc., without drying process, granulation at room temperature, one-time molding, low investment and quick effect.

3. Organic fertilizer wet stirring toothed granulator: urban household waste such as poultry manure, compost, green manure, sea manure, cake fertilizer, peat, soil and miscellaneous fertilizer, three wastes, microorganisms, etc. It can be naturally dried in the later stage, eliminating the need for drying and cooling.

4. Drum granulator: With beautiful appearance, simple operation, low energy consumption, long service life, uniform drying, and convenient maintenance, it is one of the more advanced granulator equipment in China. This product is suitable for large-scale production of cold and hot granulation, as well as high, medium, and low concentration compound fertilizers.

The organic fertilizer granulator consists of several parts. First, it’s the collection part of the device. Secondly, it is the most important transmission component and also a bracket device with special technology. Finally, there are conveyor belts and auxiliary wheels, and different granulators have different granulation characteristics.

1. The principle of rotary drum granulator is that the material relies on the surface tension, an appropriate amount of liquid phase, and the extrusion force generated by the rolling between the materials.

2. The processing operation of the double roller granulator equipment adopts the non-drying and normal temperature process, the particle strength is high, and the bulk specific gravity increase is more obvious than other granulation methods, especially suitable for occasions where the product bulk specific gravity increases.

3. The new organic fertilizer granulator uses the high-speed rotating mechanical stirring force and the generated aerodynamic force to continuously realize the mixing, granulation, spheroidization, densification and other processes of fine powder materials in the machine, so as to achieve the purpose of granulation.

4. The control of water content, material quality and water temperature in the operation of the disc granulator of organic fertilizer equipment.

How to reduce the noise of the organic fertilizer granulator in the npk manufacturing process, there are the following suggestions:

1. There may be a problem with the bearing of a certain part of the organic fertilizer granulator, which makes the machine work abnormally, the working current fluctuates, and the working current is too high.

2. The ring die is blocked, or a part of the die hole is detached from the material. If the ring die enters the foreign body, the ring die is out of the circle, the gap between the roller and the die is too tight, the roller is worn or the roller bearing is damaged and cannot rotate, which will cause the vibration of the granulator.

3. The coupling correction is unbalanced, the height and height are deviated, the granulator vibrates, and the gear shaft oil seal is easily damaged.

4. If the main shaft is not tightened, the loosening of the main shaft will cause axial movement before and after the movement, the roller swings obviously, the granulator is noisy, and the granulation is difficult.

5. The wear of the big gear and the pinion, or the replacement of a single gear, will also produce a lot of noise.

The treatment of ore tailings has always been an important challenge in mining processing. In order to better utilize resources and reduce environmental pollution, many companies are seeking innovative methods to treat and utilize these wastes. Among them, the disc granulation mechanism is a promising solution.

Disc granulation mechanism is a process method that utilizes rotating disc granulation to produce spherical or nearly spherical particles by controlling parameters such as rotation speed, material residence time, and material layer thickness. Compared with traditional granulation methods, the disc granulation mechanism has higher production efficiency, lower energy consumption, and better particle quality.

Advantages of disc granulation mechanism particles

High yield: The disc granulator granulation equipment has high production efficiency and can continuously and stably produce high-quality particles.

Good particle quality: By controlling process parameters, the disc granulator can produce spherical or nearly spherical particles with high particle density and strength, which meet the needs of various application scenarios.

Simple process: The disc granulation machine granulation process is relatively simple, easy to operate, easy to maintain, and produces less waste during the production process, reducing production costs.

The disc granulator has obvious advantages and application prospects in the treatment of ore tailings. By making ore tailings into granular form, resource utilization efficiency can be improved, environmental pollution can be reduced, and it has the advantages of high yield, good particle quality, and simple process. With the increasing demand for sustainable development in the future, the application prospects of disc granulator in the field of mining waste treatment will be even broader.