Organic fertilizer granulators are widely used in agricultural production and environmental protection fields. The following are some specific application cases that demonstrate the effectiveness and importance of organic fertilizer granulators in practical operation.

1. Application in the field of agriculture:

Animal manure treatment: Organic fertilizer granulator can convert organic waste such as animal manure into granular fertilizer, which can be used for fertilization in farmland to improve crop yield and quality. For example, in the production process of chicken manure organic fertilizer, the fermented chicken manure is made into granular fertilizer through an organic fertilizer granulator, and elements such as nitrogen, phosphorus, and potassium are added to meet the mineral element requirements of crops.

Crop straw utilization: Agricultural waste such as crop straw can also be converted into organic fertilizer through granulators, which can be used for fertilization in horticultural venues such as gardens and flowers, helping to improve plant growth and soil fertility.

2. Application in the field of environmental protection:

Domestic waste and kitchen waste treatment: Organic fertilizer granulators can convert organic matter such as household waste and kitchen waste into granular fertilizers, which can be used for fertilization in public places such as gardens and parks, helping to improve soil structure and promote plant growth.

Soil remediation and ecological restoration: Granular fertilizers produced by organic fertilizer granulators can also be used for soil remediation and ecological restoration projects, helping to improve environmental quality and promote ecological balance.

3. Types and technical characteristics of organic fertilizer granulators:

Squeezing granulator: suitable for organic substances with low water content, it has the characteristics of high production efficiency and low energy consumption.

Drum granulator: capable of handling organic substances with high water content, with strong adaptability, but relatively low production efficiency.

These cases and the technical characteristics of organic fertilizer granulators indicate that organic fertilizer granulators not only contribute to improving agricultural production efficiency and environmental protection, but also play an important role in promoting sustainable agriculture and environmental protection. With the development of technology, organic fertilizer granulators will move towards diversification, intelligence, and green environmental protection, providing more support for agricultural production and environmental protection.

Converting livestock and poultry manure into green organic fertilizer is indeed an environmentally friendly and sustainable treatment method. The manure generated during the process of animal husbandry, if not properly treated and utilized, will cause great pressure on the environment. By using organic fertilizer production lines to convert it into organic fertilizer, the resource utilization of waste can be achieved, while also helping to improve soil quality and increase crop yield and quality.

Environmental protection: If livestock and poultry manure is directly discharged into the environment, it will cause pollution of water and air. Converting organic fertilizer into organic fertilizer production lines can reduce environmental pollution, and when organic fertilizer decomposes in the soil, it can produce beneficial nutrients for plants, making it a more green way.

Promoting fertilizer reduction: Excessive use of fertilizers can lead to problems such as soil compaction and salinization. The use of organic fertilizers can gradually reduce the amount of chemical fertilizers used and alleviate the negative impact on the soil.

Promoting sustainable agricultural development: The use of organic fertilizers helps to increase soil organic matter content, improve soil structure, and enhance soil water and fertilizer retention capacity. This is conducive to the sustainable development of agriculture, achieving a win-win situation of economic and ecological benefits.

Improving the quality of agricultural products: Agricultural products produced using organic fertilizers have better taste, higher nutritional value, and are more beneficial to human health.

But in the actual operation process, there are also some issues that need to be noted. For example, in the process of converting manure into organic fertilizer, strict fermentation and treatment are required to ensure the quality and safety of the fertilizer. At the same time, attention should also be paid to the rational use of organic fertilizers to avoid problems such as burning seedlings caused by excessive use.

Overall, the organic fertilizer production line‘s conversion of livestock and poultry manure into green organic fertilizer is a very promising treatment method, which can effectively promote fertilizer reduction and achieve green development of agriculture.

Bio-organic fertilizers are rich in organic matter and contain various elements such as nitrogen, phosphorus, potassium, and trace elements such as calcium, magnesium, sulfur, manganese, zinc, copper, boron, molybdenum, and chlorine. Most importantly, functional bacteria can decompose The mineral phosphorus in the soil decomposes the mineral potassium in the soil, releases various nutrients such as phosphorus and potassium, and provides stable nutrients for crops.

Compound fertilizer processing equipment is classified by adding nutrients in npk manufacturing process: those containing nitrogen, phosphorus and potassium are called binary compound fertilizers; those containing nitrogen, phosphorus and three elements are called ternary compound fertilizers: except for three In addition to nutrients, it also contains micronutrients called multi-functional compound fertilizers: in addition to nutrients, it also contains pesticides or auxin substances called multi-functional compound fertilizers. 

Granular compound (mixed) fertilizer: The mixed compound fertilizer production line can use the npk fertilizer production line for various elemental fertilizers. During the mixing process, a small amount of liquid phase can be provided by heating and adding acid, and the ammonia-containing solution can be turned into water vapor. Conditional use of double roller granulator, disc granulator, or drum granulator, etc, to produce compound fertilizer. The main characteristics of fertilizer are high nutrient concentration and remarkable fertilizer effect.

Decompose nitrogen, phosphorus, potassium and animal and plant residues, release nutrients, decompose pesticides and herbicide complexes, reduce fertilizer use by 30% to 50%, and increase fertilizer utilization by about 40-60%. In addition to the high bio-organic fertilizer, the use of bio-organic fertilizer will not increase the total fertilizer input, but the use of long-term bio-organic fertilizer, the total fertilizer input may be less than in previous years, reducing costs.

The technological development trend of future organic fertilizer granulators is expected to focus on the following aspects:

1. Automation and Intelligence: With the advancement of automation technology, future organic fertilizer granulators will become more automated, reducing the need for manual operation. The intelligent control system can automatically adjust the granulation parameters based on the characteristics of the raw materials, ensuring the quality and efficiency of granulation.

2. Efficient and energy-saving: In order to reduce energy consumption and operating costs, future organic fertilizer granulators will adopt more efficient transmission systems and energy recovery technologies. For example, using waste heat recovery systems to reduce energy consumption.

3. Multi functional and modular design: In order to adapt to different raw materials and processing needs, future granulators will have more functions and modular design for quick adjustment and upgrading.

4. Environmental Protection and Sustainability: Considering the importance of environmental protection, future organic fertilizer granulators will pay more attention to reducing pollution and waste generation, improving the utilization rate of raw materials, and meeting the requirements of sustainable development.

5. miniaturization and mobility: In order to meet the production needs of different scales, future organic fertilizer granulators may develop towards miniaturization and mobility, making them convenient for use in fields or small farms.

6. Remote monitoring and maintenance: By utilizing the Internet of Things and cloud computing technology, future organic fertilizer granulators can achieve remote monitoring and fault diagnosis, reduce downtime, and improve production stability.

7. Integration and diversification: Organic fertilizer granulators may be integrated with other agricultural machinery or production lines to form a complete organic waste treatment and resource utilization system, achieving diversified applications.

These development trends reflect the response of organic fertilizer pelletizer technology to environmental protection, resource recycling, and sustainable agricultural development, indicating that in the future, organic fertilizer pelletizers will make significant progress in improving efficiency, reducing costs, and enhancing environmental performance.

The organic matter rich in bio organic fertilizer produced from pig manure can improve soil physical properties, increase soil particle structure, thereby making soil loose, reducing soil compaction, and promoting water and fertilizer retention, ventilation, and root development, providing a comfortable growth environment for crops,

The pig manure organic fertilizer processing equipment mainly includes fermentation tanks, stirring devices, aging devices, fertilizer granulators, etc. These devices, through clever design and careful manufacturing, can convert pig manure into high-quality organic fertilizers. The granulator is one of the key equipment, which makes the fermented material into granules for convenient storage, transportation, and use.

Advantages of Organic Fertilizer Granulator

1. Improve fertilizer utilization efficiency: The granular fertilizer produced by organic fertilizer granulators has good solubility and adsorption, which is beneficial for crop root absorption and improves fertilizer utilization efficiency.

2. Improving soil structure: Organic fertilizers contain a large amount of organic matter, which can improve soil structure, increase soil porosity, and enhance soil water and fertilizer retention capacity.

3. Promoting crop growth: Organic fertilizers contain rich nutrients and can provide various elements needed for crop growth, promoting crop growth.

4. Reduce environmental pollution: Organic fertilizer granulators can convert agricultural waste into organic fertilizers, reducing the pollution of waste to the environment.

5. Save transportation and storage costs: Granular organic fertilizers have a higher density, making them easier to transport and store, thus saving costs.

In addition, the organic fertilizer processing production line also includes ingredient crushing and mixing system, granulation and forming system, screening and recycling system, particle drying system, and finished product packaging system. These systems collectively ensure the production efficiency and product quality of organic fertilizers.

The nutritional value contained in chicken manure is higher than that of livestock manure, which can supply sufficient nutrients to soil and crops, and is a high-quality fertilizer. When chicken manure is processed into organic fertilizer, what kind of organic fertilizer equipment is needed, and what is the process flow?

1. Fermentation

The collected chicken manure is mixed with some hay or straw meal and some starter to make compost for fermentation. During the fermentation period, the chicken manure is turned over and fully fermented by a turning machine

2. Crush

The pulverization process can be carried out with a half-wet material crusher. The semi-wet material pulverizer adopts high-speed rotating blades with good particle size, high efficiency and high energy.

3. Granulation

Use a disc granulator or a drum granulator to granulate chicken manure organic fertilizer. The fertilizer is made into pellets that have a certain weight and are not easily blown away by the wind.

4. Drying and cooling

If it is organic fertilizer granules, it can be cooled with cooling equipment without drying equipment. If it is a powder device, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

5. Screening

The granules produced in the granulation equipment will have different diameters and sizes and require a sieving machine for sifting and grading. The unqualified large and small granular materials are transported out through the belt elevator, and then sent to the granulator for re-granulation after being destroyed from scratch.

6. Particle coating

The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, a main engine, etc. It uses a powder or liquid coating process. Can effectively prevent the agglomeration of fertilizers

7. Packaging

Organic fertilizer granules are packaged, fertilizers are automatically packaged and weighed, and quantitative weighing and packaging are completed.

The application of organic fertilizer granulators in the field of environmental protection mainly focuses on the following aspects:

1. Urban kitchen waste treatment: With the acceleration of urbanization, the treatment of kitchen waste has become a major challenge. The organic fertilizer granulator can convert kitchen waste into organic fertilizer, achieve the resource utilization of waste, and reduce the environmental problems caused by landfill and incineration.

2. Resource utilization of agricultural waste: Agricultural waste such as crop straw and livestock manure can be processed by organic fertilizer granulators, which not only reduces environmental pollution but also improves soil fertility and promotes circular agriculture.

3. Urban greening and garden maintenance: Organic fertilizers produced by organic fertilizer granulators can be used for soil improvement and plant maintenance in urban parks, green belts, golf courses, and other places, reducing the use of chemical fertilizers and promoting ecological environment improvement.

4. Soil remediation and ecological restoration: Applying organic fertilizers to polluted or degraded soil can promote the activity of soil microorganisms, help repair soil structure, and restore ecosystem balance.

5. Water resource protection: Organic fertilizer granulators reduce non-point source pollution caused by agricultural waste entering water bodies while treating them, which is of great significance for protecting water resources and ecological environment.

6. Reducing greenhouse gas emissions: The application of organic fertilizers can reduce the use of chemical fertilizers, thereby reducing greenhouse gas emissions in agricultural production processes and having a positive effect on addressing climate change.

Through these applications, organic fertilizer granulators not only contribute to environmental protection and resource recycling, but also promote the development of green agriculture and sustainable urbanization. With the advancement of technology and the improvement of environmental awareness, the application of organic fertilizer granulators in the field of environmental protection will be more extensive and in-depth.

The production equipment and process flow of bio particle organic fertilizer mainly include the following key steps:

Raw material preparation: Use professional pre-treatment equipment (such as a crusher) to crush large blocks of raw materials (such as animal manure, agricultural waste, etc.) into small particles, preparing for the subsequent fermentation process.

Fermentation process: Advanced fermentation technology is adopted, appropriate microbial strains are added to accelerate the decomposition and transformation of organic matter, generating a nutrient rich fermentation substrate.

Fine grinding and mixing: The fermented material is further finely ground and mixed evenly with the required nutritional additives to ensure the nutritional balance of the final product.

Granulation molding: professional fertilizer granulation equipment is used to press the mixed material into particles of specified shape and size, ensuring the uniformity and ease of use of the product.

Drying and cooling: Remove excess moisture from particles through a dryer, and then lower the particle temperature through a cooling machine to improve product stability.

Screening packaging: After strict screening, ensure that each particle meets production standards, and then automatically package for easy storage and transportation.

In the entire production process, key equipment includes automatic batching system, new organic fertilizer granulator, horizontal mixer, drum screen, conveyor, dryer, hot air stove, and packaging scale.

Overall, the production of bio organic fertilizer pellets is a complex process that involves multiple steps and equipment, requiring careful design and operation to ensure product quality and efficiency

Organic fertilizers are divided into powdered organic fertilizers and granular organic fertilizers according to the state of the product. There are differences in the processing equipment of organic fertilizers between the two, resulting in inconsistencies in the required process equipment. The difference between the processes is precisely the inclusion relationship. The granular organic fertilizer equipment process includes the powder organic fertilizer equipment processing technology. Then, taking granular organic fertilizer equipment as a complete organic fertilizer equipment processing technology, the organic fertilizer production line consists of fermentation system, crushing system, screening system, batching system, mixing and stirring system, organic fertilizer granulator  system, drying system, It consists of cooling system, finished product screening system and packaging system. In addition to the unnecessary granulation process of powder fertilizer, other processes are similar.

Benefits for growers:

1. Reduce product loss

Dusty products are difficult to handle and apply, and fertilizer is often lost in the process. In addition, the application of powdered fertilizers to fields often causes some of the product to be blown away by the wind, causing farmers to lose some of their investment before the product hits the ground.

2. More predictable results

Dusty products also make results unpredictable, causing product to inadvertently deposit in surrounding areas, and granular organic fertilizer is relatively stable, leaving farmers guessing how much of the application actually remains in the field.

3. Easier to apply

Spherical plaster is almost completely dust-free, allowing growers to apply easily and achieve accurate results. Granular fertilizers flow more easily and prevent clogging and caking problems. Spherical does not require special spreading equipment.

4. Easy to handle and transport

Granules produced by agglomeration are able to withstand the rigors of handling and transportation, while still breaking down during use for rapid delivery in the presence of sufficient moisture.

Of course, the following are some examples of organic fertilizer granulators, demonstrating their applications in different scales and scenarios:

1. Small household organic fertilizer granulator:

This type of granulator is usually suitable for family farms or small plantations, as it can handle small amounts of materials and is suitable for producing small-scale organic fertilizers. For example, a manually operated organic fertilizer granulator can handle kitchen waste, animal and plant residues, etc. By simple operation, these wastes can be converted into fertilizer pellets for use in home gardens or small gardens.

2. Organic fertilizer granulator for medium-sized farms:

Medium scale farms typically need to handle more organic waste, thus requiring larger scale granulators. These granulators can be semi-automatic or fully automatic, capable of handling large amounts of agricultural waste such as livestock manure, crop straw, etc. For example, a medium-sized organic fertilizer granulator equipped with multiple functions such as crushing, mixing, granulation, and drying can produce hundreds of kilograms of organic fertilizer particles per hour.

3. Large scale organic fertilizer production line:

For large farms, agricultural cooperatives, or organic fertilizer production enterprises, the required granulators are usually fully automatic and part of the production line. These granulators can handle tons of materials with extremely high production efficiency. For example, a complete organic fertilizer production line may include multiple processes such as material pretreatment, granulation, screening, cooling, and coating, which can achieve fully automated production from raw materials to finished products.

4. Mobile organic fertilizer granulator:

In order to facilitate the treatment of organic waste in different locations, some companies have developed mobile organic fertilizer granulators. These granulators are usually installed on trailers and can be quickly deployed to the desired location for on-site granulation. This type of granulator is particularly suitable for temporary projects or situations that require movement between different farms.

5. Organic fertilizer granulator for specific raw materials:

Some granulators are designed to process specific raw materials such as chicken manure, cow manure, sludge, etc. These granulation opportunities are optimized and designed based on the characteristics of the raw materials to improve granulation efficiency and processing efficiency. For example, organic fertilizer granulators for chicken manure may be equipped with stronger deodorization systems and more efficient drying devices to reduce the odor of chicken manure and improve drying speed.

These examples demonstrate the diversity and flexibility of organic fertilizer pelletizers in different scenarios, providing effective solutions for the resource utilization of organic waste and promoting the development of sustainable agriculture.