Organic fertilizer turner is a key equipment used in modern organic fertilizer production to accelerate the fermentation of organic materials such as livestock manure, crop straw, kitchen waste, etc. Its main function is to improve fermentation conditions, promote microbial activity, and accelerate the decomposition of organic matter. The following is the general workflow of an organic fertilizer turning machine:

1. Material preparation

Raw material collection and pretreatment: Collect organic materials to be fermented, crush and mix them preliminarily, and sometimes adjust the moisture content to an appropriate level (usually 40% -60%), as well as the appropriate carbon nitrogen ratio, to promote microbial activity.

2. Stacking and initial loading

Stacking: Stacking pre processed materials on a predetermined fermentation bed or fermentation tank to form a certain thickness of material pile.

3. Fermentation start-up

Intervention of flipping machine: Start the organic fertilizer flipping machine and use its unique flipping mechanism to penetrate deep into the material pile, flipping the bottom material to the surface while breaking down large clumps and ensuring uniform material distribution, increasing air circulation.

4. Ventilation and temperature control

Ventilation: The flipping process will bring fresh air into the material pile, providing the required oxygen for aerobic microorganisms and promoting rapid decomposition.

Temperature management: By flipping and adjusting the temperature inside the material pile, maintain the optimal fermentation temperature between 50 ° C and 65 ° C to accelerate the decomposition of organic matter.

5. Regularly flip the pile

Continuous flipping: According to the fermentation progress, use an organic fertilizer flipping machine to flip the entire material pile at regular intervals (such as every day or every other day) to ensure consistent fermentation effect and avoid local overheating or anaerobic conditions.

6. Monitoring and regulation

Temperature and humidity detection: Use sensors to monitor the temperature and humidity of the fermentation bed in real-time, ensuring that the fermentation process is in optimal condition.

PH and oxygen levels: Monitor pH and oxygen concentration, adjust them in a timely manner, and maintain a good fermentation environment.

7. Fermentation maturity

Maturity symbol: When the color of the material darkens, the texture becomes dry and loose, and there is no pungent odor, it indicates that fermentation has been completed.

8. Post processing

Screening and crushing: Use a screening machine to remove large pieces of undecomposed material, and then crush the fermented material into small particles through a crusher for further use or packaging.

9. Drying and Storage

Drying: Reduce the moisture content of the finished product by sun exposure or using a dryer to make it more suitable for long-term storage.

Packaging: Pack the dried organic fertilizer into bags or packages and store them in a cool and dry place for future use.

The design and use of organic fertilizer turners have greatly improved the efficiency and quality of organic fertilizer production, which is of great significance for modern agricultural production and resource recycling.

Animal manure is a high-quality organic fertilizer raw material, rich in various essential nutrients such as nitrogen, phosphorus, and potassium for plants. After appropriate treatment, it can be converted into efficient organic fertilizers. Based on the characteristics of animal feces, the following types of organic fertilizer granulators are more suitable:

1. Disc granulator

Features: The disc granulator uses centrifugal force to roll and aggregate materials into balls, making it suitable for processing materials with certain viscosity. Animal feces have a certain viscosity under appropriate humidity, so this device can form uniform particles very well.

Advantages: High granulation rate, regular particle shape, easy operation, and easy mastery.

2. Drum granulator

Working principle: Utilizing the rotation of the drum to move the animal material, combined with appropriate humidity and mechanical force to help form particles.

Applicable scenarios: Suitable for handling animal feces with high moisture content. By adjusting the structure and tilt angle inside the drum, the particle size and hardness can be well controlled.

3. Extrusion granulator

Characteristic: By forcefully compressing the material into a specific shaped orifice plate, fixed diameter particles are formed.

Advantages: It is particularly suitable for handling dry or low moisture animal feces, producing particles that are compact, not easily broken, and easy to transport and store over long distances.

4. spray drying granulator

Working principle: Suitable for spraying liquid or paste like materials into hot air, forming particles through rapid evaporation of water.

Applicability: For animal feces with high water content, especially liquid livestock feces, the particles obtained by the spray drying granulation mechanism are fine and have good instant solubility.

Comprehensive consideration of factors

Raw material characteristics: Consider the specific type of manure (different types of poultry and livestock have different manure characteristics), initial moisture content, organic matter composition, etc.

Production objective: expected particle size, shape, hardness, bulk density, etc.

Production scale: Select suitable equipment models and automation levels based on production demand.

Cost budget: including equipment purchase costs, operating expenses (electricity, labor), maintenance costs, etc.

Environmental requirements: Is it necessary to have supporting exhaust gas and wastewater treatment systems.

Choose Suggestions

For most small and medium-sized animal manure treatment projects, disc granulators are widely popular due to their simple operation and low cost.

For large-scale breeding farms or those pursuing high precision and large-scale production, rotary drum granulators or extrusion granulators can be considered. Although these equipment require higher initial investment, they have more advantages in continuous production.

It is particularly important to note that regardless of the equipment used, fecal fermentation and pretreatment are crucial preliminary processes that directly affect granulation efficiency and product quality.

In summary, selecting suitable organic fertilizer granulation equipment requires comprehensive judgment from multiple dimensions such as raw material characteristics, production needs, and cost control to ensure that the final product can meet market requirements while achieving good economic and social benefits.

Sheep manure is a high-quality organic fertilizer source, rich in various nutrients such as nitrogen, phosphorus, potassium, etc., and is very suitable for making organic fertilizers. The process flow for processing it into powdered organic fertilizer is roughly as follows:

1. Raw material preparation

Sheep manure collection: Collect fresh or slightly dried sheep manure from the pasture, paying attention to removing impurities such as stones, plastic sheets, and other non organic matter.

Pre treatment: If the moisture content of sheep manure is high, it may be necessary to use a solid-liquid separator for dehydration treatment to reduce the moisture content to about 40% to 50%.

2. Fermentation treatment

Mixed composting: Mixing sheep manure with other organic waste (such as rice straw, corn stover, legume crop residues, etc.) in a certain proportion to help regulate the carbon nitrogen ratio and initiate the fermentation process.

Inoculation strain: In order to accelerate fermentation, specialized fermentation agents such as EM bacteria, Bacillus subtilis, etc. can be added.

Pile flipping and ventilation: Regular flipping and ventilation are carried out through an organic fertilizer flipping machine to ensure sufficient oxygen supply, maintain a suitable fermentation temperature (50 ℃~60 ℃), and promote organic matter decomposition.

3. Drying

Natural drying: Spread out the fermented organic fertilizer and let it air dry naturally for a few days to further reduce the moisture content to 10% to 15%.

Alternatively, an organic fertilizer dryer can be used for manual drying, especially in adverse weather conditions, to achieve the desired moisture content more quickly.

4. Crushing

Use an organic fertilizer grinder to grind the dried organic fertilizer raw materials into finer powder for subsequent processing.

5. Mixing and sieving

Secondary mixing: If necessary, other elements (such as trace elements, biological agents, etc.) can be added for secondary mixing to ensure uniform composition.

Screening: Removing oversized or insufficiently decomposed clumps through a sieve to ensure the quality and uniformity of powdered organic fertilizer.

6. Packaging

Finally, the qualified powdered organic fertilizer can be quantitatively packaged, sealed, and stored before being sold to farms, garden centers, or directly applied to farmland.

It is worth noting that compared to granular organic fertilizers, powdered organic fertilizers are prone to dust during storage and transportation, so dust prevention should be taken into account during packaging and use. In addition, due to its lack of granulation process, it may not be as easy to spread as granular fertilizer when applied in the field, but this does not affect its effectiveness as a high-quality organic fertilizer.

Although the production of sheep manure powder organic fertilizer may seem simple, every step requires careful operation to ensure the quality of the final product. Correctly processed sheep manure organic fertilizer can not only effectively improve soil, but also increase crop yield and quality, bringing significant benefits to the planting industry.

The organic fertilizer turning machine plays a key role in the fermentation process of chicken manure, as it can effectively accelerate the decomposition of organic matter in chicken manure and convert it into high-quality organic fertilizer. The following are the specific operating steps and principles:

1. Initial preparation

Collection and pretreatment of chicken manure: Firstly, collect fresh or stored chicken manure. If the moisture content of chicken manure is too high, it may need to be dehydrated through a solid-liquid separator to achieve the desired fermentation moisture (usually between 40% -60%). Add auxiliary materials and bacterial strains: Add an appropriate amount of straw, rice husk, sawdust or other carbon sources, as well as professional fermentation bacterial strains to chicken manure, adjust the C/N (carbon nitrogen ratio) ratio to about 30:1, which helps promote microbial activity.

2. Load chicken manure

Spread the processed chicken manure evenly on a pre prepared fermentation bed or directly place it into a fermentation tank to form a layer of chicken manure pile.

3. Start fermentation

Ventilation and flipping: Turn on the organic fertilizer turning machine, which will move above or below the chicken manure pile. Through its special flipping mechanism, the bottom chicken manure will be flipped to the top, while introducing fresh air to ensure aerobic fermentation conditions. This process can improve the breathability and oxidation rate of chicken manure piles, while also helping to maintain a suitable temperature range (usually 50 ° C to 65 ° C), thereby accelerating the decomposition of organic matter.

4. Monitoring and regulation

Temperature monitoring: Use temperature sensors to monitor the temperature of the chicken manure pile, ensuring that the temperature remains within the optimal fermentation range. Excessive or insufficient temperature can inhibit microbial activity and delay the fermentation process. Humidity management: Through the operation of the flipping machine, it can also help regulate the moisture content of the chicken manure pile, avoiding anaerobic environments caused by excessive humidity, which is equally important.

5. Fermentation maturity

When the color of chicken manure turns dark brown, the texture becomes loose, and there is no obvious odor, it indicates that fermentation has been basically completed. This process usually takes several weeks.

6. Post processing

Screening and crushing: Use a screening machine to remove large pieces of undecomposed material, and then crush the fermented chicken manure into smaller particles through a crusher for subsequent granulation or direct use.

Drying: In order to extend the storage period and facilitate use, the moisture content of chicken manure can be reduced by natural drying or using a dryer.

The application of organic fertilizer turners has greatly improved the fermentation efficiency and product quality of chicken manure, reduced labor intensity, and achieved large-scale and standardized organic fertilizer production. Through reasonable management and operation, not only can the environmental problems caused by a large amount of chicken manure be solved, but high-quality organic fertilizers can also be produced, promoting the sustainable development of agriculture.

Organic fertilizer granulation is the process of turning organic fertilizer raw materials into spherical or similar shaped small particles. The main purpose of this is to facilitate storage, transportation, and application, while also improving the appearance appeal and commercial value of fertilizers. Here are several commonly used organic fertilizer granulators and their process characteristics and advantages:

1. Disc granulator

Working principle: By rotating the disk, the material is subjected to centrifugal force and gradually aggregates into balls under moist conditions.

Scope of application: Widely used in granulation of various organic fertilizers, compound fertilizers, mineral powders, etc.

Advantages: Simple structure, easy operation, able to adapt to various materials; High granulation rate, uniform particles, and moderate strength.

2. Extrusion granulator

Working principle: By using a pair of relatively rotating rollers, the material is forced through a specific shaped mold hole to form columnar or rod-shaped particles.

Scope of application: Suitable for materials that are difficult to form through conventional disc granulation methods, such as low moisture and low viscosity organic compounds.

Advantages: High particle hardness, good wear resistance, especially suitable for long-distance transportation and storage.

3. High tower granulator

Working principle: Using high-temperature and high-pressure gas injection to solidify liquid or semi-solid materials into particles during the descent process.

Scope of application: Mainly used in the fertilizer industry, especially suitable for large-scale continuous production.

Advantages: High production efficiency, high particle strength, beautiful appearance, and good water solubility.

4. Drum granulator

Working principle: Within the drum, materials are formed into particles of varying sizes through humidification, stirring, and rolling.

Scope of application: Suitable for various types of fertilizers and chemical raw materials.

Advantages: Solid particles, uniform size distribution, simple equipment maintenance, and flexible operation.

5. spray drying granulator

Working principle: The solution or slurry is sprayed into hot air through a high-speed rotating atomizer, rapidly evaporating moisture and forming particles.

Scope of application: Commonly used in industries such as medicine, food, and chemistry, as well as for certain special organic fertilizers.

Advantages: High product purity, minimal loss of active ingredients, fast drying speed, suitable for sensitive materials.

Each granulation method has its unique advantages and limitations, and the choice of granulation process needs to be comprehensively considered based on factors such as material properties, expected product characteristics, and production capacity. For example, for organic fertilizers containing a large amount of cellulose and lignin, a disc granulator may be the preferred choice, while products that require high durability and impact resistance may be more suitable for extrusion granulation or rotary drum granulation processes. Reasonable selection of granulation equipment and technology can greatly improve the performance of organic fertilizers and meet the diverse needs of the market.

The organic fertilizer production line for processing livestock and poultry manure into fertilizer is an effective means of converting agricultural and livestock by-products into valuable resources, which plays an important role in improving the environment and promoting sustainable agricultural development. The following are the specific environmental improvement effects:

1. Reduce pollution

Reduce water pollution: Untreated discharge of livestock and poultry manure can easily cause eutrophication of surface and groundwater, leading to water quality deterioration. The organic fertilizer production line converts it into fertilizer, reducing the direct discharge of pollutants into water bodies.

Reducing air pollution: Through processes such as high-temperature fermentation, the emission of odorous gases such as ammonia and hydrogen sulfide can be significantly reduced, improving the surrounding air quality.

2. Recycling of waste resources

Transforming livestock and poultry manure into organic fertilizers, turning waste into treasure, not only solves the problem of waste disposal in animal husbandry, but also generates high-quality agricultural resources, realizing the recycling of resources.

3. Soil improvement

Increasing soil fertility: Organic fertilizers are rich in various nutrients such as organic matter, nitrogen, phosphorus, potassium, etc., which can significantly improve soil fertility, improve soil physical structure, and increase water and fertilizer retention capacity.

Promoting microbial activity: Organic fertilizers can stimulate soil microbial activity, maintain soil ecological balance, and enhance soil self-regulation ability.

4. Ecological balance

The use of organic fertilizers helps to reduce dependence on chemical fertilizers, minimize the potential negative impacts of chemical fertilizers on the environment, including soil acidification, salinization, etc., and promote the healthy development of ecosystems.

5. Climate change mitigation

The application of organic fertilizers helps to fix carbon in soil, reduce agricultural greenhouse gas emissions, and has a certain positive effect on mitigating global climate change.

6. Economic benefits

The processing of organic fertilizer from livestock and poultry manure not only solves the environmental pressure of animal husbandry, but also opens up a new income channel, increases the value of the agricultural industry chain, and improves the economic benefits of farmers and farms.

The organic fertilizer production line for processing livestock and poultry manure into fertilizers is not only an environmental protection measure, but also an important component of achieving green agricultural development and building a beautiful China. Through technological innovation and industrial integration, we can promote the transformation of agriculture towards a more environmentally friendly, efficient, and sustainable direction, leaving a green landscape for future generations.

Farmers using organic fertilizer production lines to process fertilizers is not only an effective means of dealing with agricultural waste, but also an important way to improve agricultural output and increase profits. Here are a few key points that demonstrate how to increase agricultural profits by processing fertilizers through organic fertilizer production lines:

1. Improve soil conditions

Restoring soil vitality: Organic fertilizers are rich in humus and other beneficial microorganisms, which can improve soil structure, increase soil permeability and water retention capacity, and promote root development.

Balanced nutrient supply: Providing comprehensive nutrients required by plants, rather than a single NPK (nitrogen phosphorus potassium), helps promote healthy crop growth and avoids soil salinization or acidification caused by excessive fertilization.

2. Improve crop yield and quality

Yield increasing effect: Organic fertilizer can stimulate plant growth, improve crop stress resistance, reduce losses caused by diseases and pests, and thus increase overall yield.

Improving flavor and appearance: Balanced soil nutrition makes crops more delicious, with bright colors, enhancing market appeal, and obtaining higher prices.

3. Cost savings and revenue increase

Reduce fertilizer purchases: Homemade organic fertilizers can partially or completely replace chemical fertilizers, reducing fertilizer costs while avoiding the impact of market price fluctuations.

Selling by-products: Excess organic fertilizer can be used for sales, opening up additional sources of income, especially with the increasing popularity of organic and ecological agriculture, the value of organic fertilizer is becoming more prominent.

4. Environmental and Social Values

Reducing pollution: Transforming agricultural waste into resources reduces environmental pressure, improves resource utilization efficiency, and promotes sustainable agricultural practices.

Community participation: By sharing organic fertilizers or establishing cooperatives, we can enhance the connections between neighbors and jointly promote local economic development and environmental improvement.

5. Innovative technologies and opportunities for cooperation

Introducing new technologies: Continuously learning advanced organic fertilizer production and application technologies, improving product quality and production efficiency, and attracting more attention from high-end markets.

Business expansion: Organic fertilizer production can also be combined with rural tourism, education and training, and scientific research projects to create more diversified revenue models.

In short, farmers processing fertilizers through organic fertilizer production lines can not only solve their own agricultural waste disposal problems, but also improve soil health, promote crop growth, and ultimately achieve the goal of increasing income and reducing expenses. With the increasing awareness of health and environmental protection among consumers, the application prospects of organic fertilizers are broad, injecting strong impetus into the sustainable development of agriculture. Through scientific management and continuous innovation, farmers can transform this process into profitable opportunities and enjoy richer agricultural benefits.

The use of organic fertilizer production lines to process fertilizers in cattle farms has brought a series of significant environmental, economic, and social benefits, promoting the sustainable development of animal husbandry and agriculture. The following points provide a detailed explanation of these benefits:

1. Environmentally friendly

Reducing pollution: By processing cow manure through organic fertilizer production lines, water, air, and soil pollution caused by direct discharge is avoided, reducing the risk of pathogen transmission.

Greenhouse gas emissions reduction: Compared to traditional treatment methods, organic fertilizer production lines can more effectively capture greenhouse gases such as methane, reducing their contribution to climate change.

Resource recycling and reuse: converting cow manure into fertilizer reduces the demand for chemical fertilizers and alleviates the environmental pressure caused by synthetic fertilizer production.

2. Improve land quality and crop health

Increasing soil fertility: Organic fertilizers are rich in essential nutrients such as nitrogen, phosphorus, and potassium for plants, as well as various beneficial microorganisms, which can improve soil structure and enhance water and fertilizer retention capacity.

Promoting microbial activity: Organic matter provides a food source for microorganisms in the soil, enhances soil ecosystem services, and is beneficial for crop growth.

Reduce soil erosion: A healthy soil structure can reduce soil loss caused by rainwater erosion and maintain agricultural productivity.

3. Economic benefits

Cost savings: self-produced organic fertilizers reduce dependence on purchased fertilizers and lower production costs.

Diversified income: The sales of organic fertilizers have become an additional source of income for cattle farms, especially in the growing demand for organic agricultural products in the market.

Government subsidies and tax incentives: Many regions encourage the resource utilization of agricultural waste, which may provide policy support and economic incentives for cattle farms.

4. Social Value

Employment opportunities: The construction and operation of organic fertilizer production lines have created employment opportunities, especially in rural areas.

Food safety: Organic fertilizers reduce pesticide and fertilizer residues, improve food quality, and ensure consumer health.

Education and demonstration role: Successful projects can serve as models to promote to other farmers and communities, driving the development of green agriculture in the region.

In short, by processing fertilizers through organic fertilizer production lines, cattle farms not only solve their own environmental challenges, but also bring multiple positive impacts to surrounding communities, reflecting the concept of agricultural circular economy and promoting the harmonious coexistence of the three bottom lines of economy, society, and environment.

Granulation of cow manure organic fertilizer is one of the key steps in the production line of cow manure organic fertilizer, which converts fermented and dried organic materials into granular fertilizers. This step not only affects the appearance of the finished product, but also directly affects the convenience and durability of fertilizer application. When choosing a suitable organic fertilizer granulator, the following aspects should be considered comprehensively:

1. Material characteristics

Moisture content: Different granulators have different requirements for the moisture content of materials. For example, extrusion granulators are suitable for low moisture materials; Wet granulation is suitable for materials with a certain amount of moisture.

Adhesive properties: The adhesive properties of organic matter such as cow manure can affect the granulation effect. Some granulators improve granulation performance by adding water or adhesive.

2. Finished product requirements

Particle shape: Different types of organic fertilizer granulation machines can produce particles of different shapes, such as cylindrical, spherical, flat circular, etc. When selecting, the preferences and application habits of the target market should be considered.

Particle strength: The granulated particles need to have a certain degree of hardness to prevent breakage during packaging, transportation, and storage.

3. Production scale

Select the appropriate model of organic fertilizer granulator based on production demand. Small farms may be suitable for small machines, while large-scale industrial production requires large and efficient granulation equipment.

4. Technical parameters

Production capacity: Check the maximum output per hour or per day to see if it meets your production plan.

Energy efficiency: Understanding the energy consumption per unit of output, selecting energy-saving equipment, can save operating costs in the long run.

Failure rate and maintenance: Evaluate the stability of equipment and after-sales service to reduce downtime and repair costs.

5. Safety and Environmental Protection

Noise and dust control: Some granulation processes may generate significant noise and dust, and equipment that meets local environmental standards should be selected to reduce the impact on the working environment.

6. Cost budget

The initial investment cost and operating cost are factors that cannot be ignored, including purchase price, consumables, maintenance, and labor costs.

conclusion

When choosing a cow manure organic fertilizer granulator, it is recommended to first clarify your production goals and product positioning, compare the solutions provided by different manufacturers, conduct on-site investigations of successful cases, and make reasonable decisions based on the above factors. When necessary, professional consultants or peers can also be consulted to ensure that the selected equipment can meet current needs and facilitate future business expansion.

In the NPK (nitrogen phosphorus potassium) fertilizer production line, granulation is a key process that converts raw materials into granular fertilizers that are easy to store, transport, and use. According to different process requirements and production capacity, there are several types of common granulator equipment:

1. Disc granulator

The disc granulator is the most traditional granulation equipment, suitable for large-scale continuous production. It forms spherical particles of material through the centrifugal force generated by rotating the disk. Suitable for processing powder raw materials with good fluidity.

Features: Simple structure: easy to operate and maintain. High flexibility: The particle size can be changed by adjusting the disc angle and speed.

2. Extrusion granulator

Extrusion granulators are divided into two types: single axis spiral extruders and double axis roll extruders. Among them, the roller extrusion granulator is particularly suitable for granulating high hardness and high viscosity materials, such as some NPK fertilizer raw materials.

Characteristics: High pressure extrusion: By squeezing between two pairs of rotating rollers, solid particles are formed.

Wide applicability: capable of handling diverse raw materials, including those that are not easy to flow or have a certain viscosity.

3. Fluidized bed granulator

Fluidized bed granulation is a process of granulation carried out under fluidized conditions, particularly suitable for granulation of high humidity raw materials. By spray liquid into the fluidized bed, the particles will gradually grow up by tumbling in the airflow.

Features: Simultaneous drying and granulation: Especially suitable for raw materials with high moisture content, drying can be completed simultaneously with granulation. Particle uniformity: forming a relatively uniform particle size distribution.

4. Efficient mixing and granulation machine

This granulator integrates mixing, granulation, and drying, making it particularly suitable for situations that require fast and continuous production.

Features: Multi functional integration: simplifies the process flow and reduces energy consumption. Easy to operate: high level of automation, easy to adjust granulation conditions.

5. Particle cooler/dryer

Although not a direct granulation equipment, it is crucial in NPK fertilizer production lines for cooling and drying freshly produced particles, ensuring their stability and storage performance.

characteristic:

Ensure quality: prevent particles from deforming or sticking due to high temperature or humidity.

Improve efficiency: shorten production cycles and increase overall production line capacity.

The choice of type of granulator depends on various factors such as raw material properties, expected output, energy consumption, and economic costs. In practical applications, enterprises may also combine multiple devices to meet specific production needs through customized design. For example, in the NPK fertilizer production line, a roller press granulator may be used for initial shaping, followed by refinement and drying using a fluidized bed granulator, and finally cooled using a particle cooler to obtain high-quality granular fertilizers.