The price of chicken manure organic fertilizer fermentation equipment is influenced by various factors, including but not limited to equipment type, processing capacity, automation level, brand, regional economic differences, and whether additional services (such as installation, training, and after-sales service) are included. The following is a rough price range, and specific values may vary with market fluctuations and negotiations:

Small manual or semi-automatic chicken manure fermentation organic fertilizer turning machine

Price range: Starting from a few thousand RMB, the simplest model may only cost a few thousand RMB to purchase.

Medium sized automated fermentation equipment

Price range: from tens of thousands to hundreds of thousands of yuan, this type of equipment often has high production capacity and automation level.

Large scale industrial grade chicken manure organic fertilizer production line

Price range: can range from tens of thousands to millions of yuan, or even higher, depending on the complexity and production capacity of the system.

For example, a basic manual stacker may only cost a few thousand yuan; But a high-end fermentation equipment that integrates temperature control, automatic oxygen supply, remote monitoring and other functions may cost hundreds of thousands or even millions of yuan. If customized services are chosen, that is, production lines designed and built according to specific customer needs, the total cost will further increase.

Factors affecting prices

Technical content: The higher the degree of automation and intelligence of the equipment, the higher the price naturally.

Production scale: The unit cost of large equipment is lower than that of small equipment, but the total investment has significantly increased.

Materials and accessories: The selection of high-quality steel, special alloys, and other durable components can also increase costs.

Brand reputation: Although equipment from well-known brands is expensive, it often means better performance, durability, and after-sales support.

Investment advice

When choosing organic fertilizer fermentation equipment for chicken manure, it is recommended to:

Conduct thorough research: Compare product information from different manufacturers to understand market trends.

On site inspection: If conditions permit, visit practical projects of equipment operation and evaluate their actual effectiveness.

Detailed inquiry: Request a detailed quotation that specifies all cost items, including transportation, installation, and service fees.

Cost effectiveness consideration: Balance initial investment and long-term operating costs, and choose the most cost-effective solution.

Remember, although initial investment is an important consideration, the long-term performance, energy-saving effects, and maintenance costs of equipment cannot be ignored. Sometimes, slightly higher initial expenses result in lower overall cost of ownership and higher production efficiency. Therefore, when making decisions, it is necessary to comprehensively weigh various factors.

Although both drum granulators and disc granulators are important equipment used to process powdered or small block materials into granules, their working principles have significant differences. The following provides a detailed explanation of the differences between the two:

Working principle of rotary drum granulator

Drum rotation: The core component of the drum granulator is a large diameter drum installed obliquely, which contains materials inside.

Mechanical force effect: As the drum rotates slowly, the material begins to roll under the combined action of gravity and centrifugal force inside the drum.

Agglomeration into clusters: In the moist environment inside the drum, material particles collide with each other and gradually coalesce. By adding an appropriate amount of water and stirring, the adhesion between small particles is accelerated.

Forming and solidification: As the drum continues to rotate, the gradually increasing clumps continue to roll over the entire length of the drum, forming nearly spherical particles that are discharged at the outlet.

Working principle of disc granulator

Central material supply: The bottom of the disc of the disc granulator is fixed and the material is thrown downwards from the center of the disc.

Centrifugal motion: The high-speed rotation of the disk edge generates strong centrifugal force, causing the material to slide outward along the inclined surface, while being subjected to the frictional force of the disk surface and the gravity of its own volume.

Material aggregation: Newly introduced materials come into contact with small particles already present on the disc, and with the help of liquid bridging and slight pressure, begin to aggregate into larger particles.

Screening and discharging: When the particles reach a certain size, they roll down along the edge of the disc and are discharged through the baffle set at that position, completing the granulation process.

Comparison of working principles

Power mechanism: The rotary drum granulator relies on the rotation of the drum to generate gravity and centrifugal force; The disc granulator combines disc rotation with centrifugal force.

Granulation path: The material in the rotary drum granulator undergoes a long rolling path, while the disc granulator moves short distances from the center to the outer edge.

Particle shape: Drum granulators often produce round particles, while disc granulators produce flat or irregular particle shapes.

Understanding the differences in these working principles can help select the most suitable granulation equipment in specific application scenarios. For example, if you want to obtain very round particles, rotary drum granulation is a better option; For those who pursue cost efficiency and have low requirements for particle shape, a disc granulator may be a more cost-effective choice.

Organic fertilizer horizontal mixer is a key equipment widely used in the manufacturing process of organic fertilizers, mainly used for mixing various solid organic raw materials such as animal manure, crop straw, humic acid, as well as other additives such as trace elements, microbial preparations, etc. Its design aims to ensure uniform distribution of all ingredients, thereby optimizing the subsequent fermentation, granulation, and maturation processes, and improving the quality and efficiency of the final organic fertilizer.

Principles of Masterpieces

The working principle of the organic fertilizer horizontal mixer is mainly to fully stir and mix solid raw materials through special blades or blades installed on the rotating mixing shaft. These blades are designed at a certain angle, allowing the material to form a complex motion trajectory inside the cylinder, undergoing three-dimensional rolling, scattering, and shearing, ensuring that even small powders and coarse particles can be fully contacted and mixed. This process is usually accompanied by the addition of an appropriate amount of water to regulate the humidity of the raw materials, which is beneficial for the growth of microorganisms and the effective decomposition of organic matter.

Main advantages

High uniformity of mixing

The horizontal mixer can effectively break down the agglomerated raw materials, ensure good contact between the particles of each component, and thus obtain highly consistent mixed products.

Large processing capacity

Compared to vertical mixers, the horizontal design allows for larger capacity loading and can handle more raw materials at once, making it suitable for mass production.

Low loss, low residue

The mixed materials are thoroughly discharged, reducing raw material waste and lowering the difficulty and cost of cleaning.

Stable structure and strong durability

Usually made of wear-resistant and corrosion-resistant materials, it can withstand wear and corrosion under high-intensity working conditions.

Easy to operate and clean

The open design facilitates feeding and unloading, while also simplifying daily maintenance and cleaning procedures.

Wide applicability

Not limited to the organic fertilizer industry, it can also be used in multiple fields such as feed, pharmaceuticals, and chemicals, with strong flexibility.

conserve energy ,reduce emissions

The efficient power system and excellent design greatly reduce energy consumption, meeting the environmental requirements of modern manufacturing industry.

Intelligent control options

Many modern horizontal mixers are equipped with automated control systems that can set parameters, monitor the mixing process, and improve production efficiency and safety through a touch screen interface.

summary

In summary, the organic fertilizer horizontal mixer has become an indispensable part of the organic fertilizer manufacturing process due to its excellent mixing performance, high production capacity, and wide applicability. Whether building or upgrading an existing production line, choosing a high-performance horizontal mixer can significantly improve product quality, reduce production costs, and promote the sustainable and healthy development of the enterprise. With the continuous advancement of technology, future organic fertilizer horizontal mixers will become more intelligent and environmentally friendly, contributing to the development of global organic agriculture.

Chicken manure is one of the high-quality organic fertilizer materials due to its abundant organic matter and nutrient content. But before converting it into usable organic fertilizer, it is necessary to eliminate potential bacteria and parasite eggs through appropriate fermentation processes, while promoting the growth of beneficial microorganisms and improving fertilizer efficiency. Common chicken manure fermentation organic fertilizer turning equipment includes:

Chicken manure organic fertilizer compost turning machine

This is an indispensable equipment in the fermentation process of chicken manure, with main types including track type, chain plate type, spiral propulsion type, and dump truck type. Among them:

Crawler type stacker

Features: Suitable for large open-air or semi enclosed fermentation tanks, with strong continuous operation capability, suitable for large-scale production.

Chain plate flipping machine

Scope of application: Small and medium-sized composting plants, compact structure, flexible operation, suitable for limited space use.

Spiral driven flipping machine

Advantages: Vertical pushing and flipping, especially suitable for fermentation tanks with large depths.

Dump truck type stacker

Flexibility: Strong mobility, suitable for multi stack alternating operations, with relatively low investment costs.

Automated fermentation silo

Sealed fermentation tank

Advantages: Fermentation in a closed environment, reducing odor emissions, controllable temperature and humidity, suitable for year-round operation.

Fermentation tower

Features: Multi level fermentation, land saving, suitable for small-scale production around cities.

Control and Monitoring System

In addition to basic flipping equipment, modern chicken manure organic fertilizer production lines will also be equipped with:

Temperature and humidity sensors

Purpose: Real time monitoring of temperature and humidity inside the reactor to ensure optimal fermentation conditions.

Automated control system

Function: Accurately regulate various parameters, including flipping frequency, oxygen supply, etc., to improve fermentation efficiency.

Safety and Environmental Protection

In order to ensure the safety of production and personnel, as well as comply with environmental standards, corresponding exhaust gas purification devices, such as deodorization systems, should also be installed to reduce odor diffusion and minimize the impact on the surrounding environment.

summary

The selection of which type of organic fertilizer composting equipment should be based on a comprehensive consideration of actual production scale, budget, and site conditions. Small farms may prefer more cost-effective manual or semi-automatic equipment, while large farms or commercial organic fertilizer manufacturers may prefer high-efficiency, fully automated solutions. Regardless of the choice, attention should be paid to the durability and energy consumption level of the equipment, as well as whether it meets the requirements of local environmental regulations. The modern chicken manure organic fertilizer production line not only improves the quality and efficiency of fertilizer production, but also is an important step towards transitioning to sustainable agriculture.

Roller extrusion granulator and drum granulator are two commonly used fertilizer granulation processes that play an important role in organic fertilizer production lines. Both have their own unique design principles and applicable scenarios. Below is a detailed introduction to their characteristics to help you make a choice based on specific needs.

Roll squeezing granulator

characteristic:

High pressure forming: By using two relatively rotating rollers in a roller extruder, the material is compressed under high pressure and extruded through the gap between the rollers to form particles. The particle density generated during this process is high and not easily broken.

Wide applicability: It can handle various organic, inorganic, and composite materials, especially suitable for granulation of difficult to bond or lightweight materials, such as certain minerals, chemical raw materials, and organic fertilizers.

Clean and environmentally friendly: There is no need to add additional water or adhesives during the granulation process, reducing the cost of wastewater discharge and subsequent drying.

Controllable size: The particle size can be easily controlled by adjusting the distance between the rollers, making it widely applicable.

Rotary Drum Granulator

characteristic:

Drum rotation: The material inside the rotating drum is subjected to gravity and friction, slowly rolling and gathering into a ball, suitable for processing materials with certain viscosity or humidification.

Efficient production: The rotary drum granulator has a high production capacity and is suitable for large-scale industrial production. Due to its physical structure, it is conducive to large-scale continuous operation.

Uniform granulation: By controlling the filling rate and speed inside the drum, products with consistent particle size can be obtained, often in spherical or approximately spherical shapes.

Multifunctionality: Some models integrate multiple functions such as mixing, granulation, drying, etc., simplifying the production process.

Comparison between the two:

Roll extrusion granulator is more suitable for processing materials that are difficult to bond, while drum granulator is suitable for processing materials with certain viscosity;

The particle density produced by the roller granulator is higher, while the particles produced by the drum granulator tend to be naturally loose;

In terms of cost, the operating cost of the roller granulator is relatively low, but the initial investment may be higher than that of the drum granulator;

Drum granulators are more conducive to large-scale continuous production, while roller granulators have higher flexibility in handling specific materials.

The final selection of which type of granulator should take into account the characteristics of the production materials, production scale, cost budget, and requirements for the finished granules. In practical applications, detailed technical and economic analysis should also be conducted in conjunction with specific process flows to ensure that the selected equipment meets production needs and has good economic benefits.

For organic fertilizer production lines in small chicken farms, considering cost, space constraints, and production needs, disc granulators and roller granulators are often ideal choices. These two types of granulators each have their own characteristics and are suitable for different specific situations:

Disc Pelletizer

advantage:

Simple structure, easy to operate and maintain.

Small footprint, suitable for limited space.

Capable of producing circular or approximately circular particles with a good appearance.

Relatively low cost and small initial investment.

Applicable scenarios:

There are certain requirements for particle shape and the pursuit of attractive product appearance.

The production scale is not large and does not require extremely high output.

Due to limited budget, seek cost-effective solutions.

Roll granulator

advantage:

Specially suitable for raw materials with low to moderate humidity, not easily adhered.

High particle strength, suitable for long-distance transportation and packaging.

The equipment runs smoothly, with low noise and relatively low energy consumption.

Applicable scenarios:

Strong particle strength is required to adapt to long-distance transportation or long-term storage.

The raw materials may be relatively dry and not suitable for equipment working under high humidity conditions.

Seeking more stable particle shape and size consistency.

Overall consideration

When deciding which one is most suitable for a small-scale chicken farm, the following factors need to be considered:

Raw material characteristics: The moisture and fiber content of chicken manure can affect the difficulty of granulation.

Market demand: Do end consumers have special preferences for particle shape and size.

Budget scope: Initial investment and later operation and maintenance costs.

Technical support: local after-sales service network and convenience in obtaining spare parts.

For small-scale chicken farms, priority should be given to economic benefits and practicality. On the basis of ensuring product quality, choosing a granulator that is easy to operate and has low maintenance costs can effectively control overall expenses and achieve efficient organic fertilizer production. At the same time, collaborate with experienced suppliers, obtain professional opinions, and make the most suitable choices based on one’s specific conditions. This can not only improve production efficiency, but also ensure product quality and enhance market competitiveness.

The organic fertilizer production line involves multiple steps, each with its unique function, which together constitute the complete organic fertilizer manufacturing process. The following is an overview of several key equipment and their functions in organic fertilizer production lines:

1. Organic fertilizer pulverizer (pulverization/grinding)

Function: The collected raw materials, such as animal manure, crop straw, kitchen waste, etc., are initially crushed to increase the specific surface area, promote microbial decomposition and fermentation.

2. Organic fertilizer fermentation turning machine/fermentation tank

Function: Used for high-temperature aerobic fermentation of organic materials, accelerating microbial activity through flipping, oxygen supply and other methods, degrading organic matter, killing pathogens and weed seeds, and transforming into highly biologically active organic fertilizer substrates.

3. Organic fertilizer dryer

Function: Reduce the moisture content of the fermented material, facilitate storage and transportation, and is also a key step before granulation to avoid excessive humidity causing the particles to not form or adhere excessively.

4. Organic fertilizer mixer

Function: Mix the dried substrate thoroughly with other nutrients (such as nitrogen, phosphorus, and potassium) to ensure consistency in the composition of each batch of organic fertilizer.

5. Organic fertilizer granulator (including drum granulator, disc granulator, roller extrusion granulator, etc.)

Function: Convert organic fertilizers in powder or fragment form into granules, improve the convenience and aesthetics of fertilization, and also enhance the storage stability of fertilizers.

6. Organic fertilizer cooler

Function: Reduce the temperature of the granulation fertilizer to prevent excessive temperature from affecting the quality and activity of the fertilizer.

7. Organic fertilizer screening machine

Function: Separate particles that do not meet the size requirements to ensure the uniformity and consistency of the final product.

8. Organic fertilizer coating machine

Function: Cover the surface of fertilizer particles with a protective layer to improve the appearance of the fertilizer, prevent nutrient loss, and extend shelf life.

9. Organic fertilizer packaging machine

Function: The final step is to automatically weigh, seal and package qualified organic fertilizers according to the specified weight for easy sales and use.

The above links are closely connected to ensure the efficient, environmentally friendly, and standardized production process of organic fertilizers. The above process and equipment may be adjusted according to the specific needs of different production lines. The design of the organic fertilizer production line aims to maximize resource utilization while minimizing environmental pollution and achieving sustainable development goals.

In the production line of organic fertilizer from cow manure, the fertilizer granulator is an important post-treatment equipment used to process fermented organic fertilizer raw materials into regular particles, in order to improve the appearance quality and application convenience of the fertilizer. The following are several commonly used types of fertilizer granulators, each with its own characteristics and suitable for different production needs:

1. Disc granulator

The disc granulator is one of the most common organic fertilizer granulation equipment, which gradually rolls the material on the rotating disc into spherical particles under centrifugal force. This machine is easy to operate, compact in structure, and suitable for small and medium-sized production scales.

2. Extrusion granulator

The extrusion granulator uses pressure to extrude loose materials into compact cylindrical or strip-shaped particles, which are then cut into the desired length. Suitable for handling high viscosity materials, such as organic fertilizer mixtures that have been moderately humidified.

3. Efficient rotary drum granulator

The efficient rotary drum granulator utilizes a rotating drum body to roll and gradually shape the material into particles. This granulator has high granulation efficiency, is suitable for large-scale production, and can produce high-quality granular fertilizers.

4. Flat mold granulator

The flat mold granulator uses the principle of mold extrusion to extrude raw materials from the template holes into particles, which are suitable for processing various organic fertilizers, especially for materials with hard and solid texture, and have good effects.

5. Ball milling granulator

The particles produced by ball milling granulators have a smooth surface, high hardness, and strong durability. Suitable for situations where there are certain requirements for particle shape and strength.

6. Double axis kneading and granulation machin

The dual axis mixing and granulation machine integrates the mixing and granulation processes, making it particularly suitable for the granulation of organic fertilizers with complex material compositions. It can effectively improve the uniformity and stability of particles.

Principle of selection

When choosing a granulator in a cow manure organic fertilizer production line, the following aspects should be considered:

Raw material characteristics: Different raw material characteristics (such as moisture content and adhesion) can affect the effectiveness of granulation and the applicability of equipment.

Production scale: Whether to produce in small or large quantities determines the equipment’s production capacity and degree of automation.

Particle requirements: Are there any special requirements for particle size, shape, and hardness?

Cost effectiveness: Consider the initial investment and operating costs of the equipment, and find the most cost-effective solution.

in summary

Each type of granulator has its own advantages, disadvantages, and optimal application scenarios, so when choosing, one should carefully evaluate their own production conditions and goals. If necessary, professional equipment suppliers can be consulted to find the most suitable equipment for their production line.

When constructing an organic fertilizer production line in a chicken farm, selecting a suitable organic fertilizer granulator is a crucial step, as it directly affects the final product quality and production efficiency. Here are a few key points to help you make wise choices:

1. Production scale and demand analysis

Firstly, determine your production scale and expected output. If it is a small to medium-sized chicken farm, it may be more suitable for more economical and easy to operate disc granulators or roller granulators. For large-scale commercial production, the use of rotary drum granulators should be considered, as they can handle larger yields and produce particles that are more robust and uniform.

2. Characteristics of raw materials

The humidity, viscosity, and composition of chicken manure can all affect the granulation effect. The adaptability of different types of organic fertilizer granulators to raw materials varies. For example, a rotary drum granulator is suitable for materials with moderate moisture content, while a counter roll granulator is adept at processing drier and harder materials.

3. Cost benefit analysis

Consider the procurement cost, operating cost, and maintenance cost of the equipment. Although the initial investment of the rotary drum granulator may be higher, in the long run, its efficiency and output may bring higher returns. In contrast, disc granulators may be more cost-effective, especially for situations with limited budgets.

4. Particle shape and hardness requirements

Think about the purpose of the final product. If you need particles of a specific shape or hardness, such as spherical particles favored by gardening enthusiasts, then a rotary drum granulator may be the best choice. For general agricultural applications, the particles produced by disc or roller granulators are also sufficient for use.

5. Space limitations

The size of the venue is also an important factor. The rotary drum granulator occupies a large area, while the disc and roller granulators are relatively compact and suitable for environments with limited space.

6. After sales service and support

When choosing a manufacturer, one should also consider their after-sales service and parts supply situation. Local or easily accessible technical support can make maintenance more convenient and reduce downtime.

7. Industry trends and technological updates

Pay attention to market trends, as the application of new technologies may provide more efficient and environmentally friendly granulation solutions. For example, some new granulators adopt more advanced control systems, which not only save energy but also improve production quality.

In short, the process of selecting an organic fertilizer granulator should consider multiple aspects comprehensively to match your specific production goals and conditions. Collaborating with professional suppliers, gaining a detailed understanding of the characteristics of different models, and obtaining personalized consultation can help find the most suitable solution for your needs. Once you choose the right granulator, it can lay a solid foundation for your organic fertilizer production line and help promote the sustainable development of chicken farms.

As core equipment in organic fertilizer production, rotary drum granulator and disc granulator each have their own advantages. Understanding their working characteristics and limitations is crucial for optimizing fertilizer production lines. Here is a comparison of the main advantages and disadvantages of these two types of granulators:

Rotary Drum Granulator

advantage:

Large capacity production: The rotary drum granulator is suitable for large-scale industrial production, with strong processing capacity, and can meet the demand for high output.

Particle quality: Through precise parameter control, high-density and high-strength particles can be generated, and the product is uniform and consistent.

Multifunctionality: Many models of rotary drum granulators integrate mixing, granulation, and even drying functions to simplify the production process.

Disadvantages:

High cost: Compared to disc granulators, rotary drum granulators have higher purchasing and operating costs and are not suitable for small-scale producers.

Floor area: The rotary drum granulator has a larger volume and requires more space for layout.

Disc Pelletizer

advantage:

Easy to operate: The structure is simple and easy to get started, suitable for first-time users or small farms.

Low cost: Compared to drum granulators, disc granulators have lower prices and lower maintenance costs.

Flexible adaptation: The particle size can be adjusted according to demand to meet the fertilization requirements of various crops.

Disadvantages:

Production efficiency: Compared to drum granulators, disc granulators have lower production capacity and are not suitable for large-scale production.

Particle strength: The generated particles may not be as solid as those produced by rotary drum granulators, especially when facing certain high demand agricultural standards.

conclusion

The choice between rotary drum granulator or disc granulator depends on the specific production environment and requirements. If you are planning a large-scale fertilizer plant and pursuing high quality and efficiency, then a rotary drum granulator will be the ideal choice. On the contrary, if you are a small farmer or have just entered the fertilizer production industry, considering cost and ease of use, a disc granulator may be more suitable. Before making a decision, it is important to thoroughly study each other’s strengths and weaknesses, and combine them with your own conditions to select the most suitable granulation solution for you. In addition, technological progress and innovation are constantly improving the performance of these two types of devices. In the future, there may be more new models in the market that integrate the advantages of both, which deserves continuous attention.