Types and Selection of Common Organic Fertilizer Composting Machines

There are various types of organic fertilizer turning machines, each suitable for different production needs. Choosing the appropriate stacker is crucial for improving production efficiency and product quality.

Common types:

Tank type organic fertilizer turning machine: suitable for tank fermentation, with high turning efficiency, suitable for large-scale production.

Chain plate organic fertilizer turning machine: suitable for strip stack fermentation, with a large turning depth, suitable for small and medium-sized production.

Crawler type organic fertilizer turning machine: suitable for large-scale fermentation sites, flexible in movement, and suitable for large-scale production.

Self propelled organic fertilizer turning machine: suitable for strip stack fermentation, high degree of automation, suitable for large-scale production.

Selection factors:

Production scale: Select the appropriate type of stacker according to the production scale.

Fermentation method: Choose the appropriate organic fertilizer turning machine based on the fermentation method (tank type, stack type).

Material characteristics: Select a suitable stacker based on the humidity, viscosity, and other properties of the material.

Budget: Choose a cost-effective stacker according to the budget.

Maintenance and upkeep:

Regular cleaning: Keep the stacker clean to prevent material residue.

Lubrication and maintenance: Regularly lubricate moving parts to reduce wear and tear.

Inspection and replacement: Regularly inspect vulnerable parts and replace them in a timely manner.

Conclusion:

Choosing a suitable organic fertilizer turning machine can improve production efficiency and product quality, and reduce production costs. Select the appropriate type of stacker according to production requirements and material characteristics, and conduct regular maintenance and upkeep to ensure the long-term stable operation of the equipment.

Choosing the appropriate organic fertilizer granulator is crucial for improving product quality

There are various types of organic fertilizer granulators, each suitable for different production needs. Choosing the appropriate granulator is crucial for improving production efficiency and product quality.

Common types:

Disc granulator: It rolls materials into particles through a rotating disc and is suitable for small-scale production.

Drum granulator: squeezes materials into particles through a rotating drum, suitable for large-scale production.

Squeezing granulator: Squeezing materials into particles through high pressure, suitable for high-density particle production.

Spray granulator: granulate liquid materials through spray drying, applicable to the production of liquid organic fertilizer.

Selection factors:

Production scale: Select the appropriate type of granulator based on the production scale.

Material characteristics: Select a suitable granulator based on the humidity, viscosity, and other properties of the material.

Particle requirements: Select a granulator based on the size, shape, and density requirements of the particles.

Budget: Choose a cost-effective granulator based on the budget.

Maintenance and upkeep:

Regular cleaning: Keep the granulator clean to prevent material residue.

Lubrication and maintenance: Regularly lubricate moving parts to reduce wear and tear.

Inspection and replacement: Regularly inspect vulnerable parts and replace them in a timely manner.

Conclusion:

Choosing a suitable organic fertilizer granulator can improve production efficiency and product quality, and reduce production costs. Select the appropriate type of granulator based on production requirements and material characteristics, and perform regular maintenance and upkeep to ensure the long-term stable operation of the equipment.

How to use organic fertilizer production line to ferment chicken manure to produce organic fertilizer

Chicken manure organic fertilizer manufacturing process-organic fertilizer project has a short construction period, high return on investment, low market risk (organic fertilizer generally has a shelf life of at least 5 years), short payback period (in case of busy farming, supply exceeds supply), and large market potential (China Large land and abundant resources, especially in large agricultural provinces such as Henan and Northeast, where the amount is quite large), the investment can generally be recovered in one year and the profit will be generated that year.

The organic fertilizer production process generally includes: raw material selection (chicken manure, etc.) → drying and sterilization → ingredient mixing → granulation → cooling and screening → metering and sealing → finished product storage.
The more complex chicken manure organic fertilizer production process is: organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residue, waste bacteria, etc.) are fermented into a semi-wet material pulverizer for pulverization, and then added Nitrogen, potassium and other elements make the contained mineral elements reach the required standard, then a mixer is used for stirring, and then enters the granulation mechanism for granules, after they come out, they are dried, sieved by a sieving machine, qualified products are packaged, and unqualified products are returned to granulation. The fertilizer production machine performs granulation.
Among them, the reasonable mix of the fineness of the raw materials is very important for the organic fertilizer production process.

Basic principles and workflow of organic fertilizer turning machine

The organic fertilizer turning machine is one of the key equipment for producing organic fertilizers, mainly used for turning materials during the fermentation process to promote uniform fermentation and decomposition of materials. The basic principle is to use mechanical devices to flip the materials in the fermentation pile, increase the oxygen contact of the materials, and accelerate the fermentation process.

working principle:

The organic fertilizer turning machine flips the materials in the fermentation pile through a rotating turning device. The flipping device usually consists of multiple flipping blades, which flip the material from bottom to top during rotation, allowing the material to fully contact the air and promote aerobic fermentation.

Workflow:

Feed: Stack the mixed organic materials on the fermentation tank or fermentation site.

Flipping: Start the organic fertilizer flipping machine, and the flipping device begins to rotate, flipping the material from bottom to top.

Fermentation: The flipped material continues to ferment and is periodically flipped to ensure even fermentation.

Fermentation completed: The material is fermented until it is odorless and turns black brown, and the fermentation is complete.

Discharge: Transport the fermented material out for further processing.

advantage:

Efficient: Mechanized flipping to improve fermentation efficiency.

Uniformity: Ensure uniform fermentation of materials and improve fermentation quality.

Environmental Protection: Reduce the labor intensity of manual flipping and improve the working environment.

Application:

Widely used in organic fertilizer production, livestock and poultry manure treatment, sludge treatment and other fields.

Conclusion:

The oorganic fertilizer turning machine promotes uniform fermentation and decomposition of materials through efficient turning technology, improves the production efficiency and quality of organic fertilizers, and promotes the development of the organic fertilizer industry.

Basic principles and workflow of organic fertilizer granulator

Organic fertilizer granulator is a key equipment for producing organic fertilizers, mainly used to turn fermented organic materials into granules. The basic principle is to compress powdered materials into particles through mechanical action, which facilitates storage, transportation, and use.

working principle:

The organic fertilizer granulator compresses powdered materials into granules through a rotating drum or mold. The material is subjected to pressure and friction inside the drum, gradually forming particles. The size and shape of particles can be controlled by adjusting the aperture of the mold and the speed of the drum.

Workflow:

Feed: Feed the fermented organic material into the organic fertilizer granulator.

Extrusion molding: The material is compressed inside the drum, gradually forming particles.

Screening: Preliminary screening to remove unqualified particles.

Drying: Send the particles into a dryer to reduce the moisture content.

Cooling: Cooling particles for easy storage and packaging.

Packaging: Packaging the finished granules before leaving the factory.

advantage:

Efficient: High degree of automation and high production efficiency.

Environmental Protection: Reduce dust pollution and improve the working environment.

Flexibility: Particle size and shape can be adjusted according to demand.

Application:

Widely used in agriculture, horticulture, forestry and other fields for the production of organic fertilizers, bio fertilizers, compound fertilizers, etc.

Conclusion:

The organic fertilizer granulator uses efficient extrusion molding technology to convert organic materials into granular fertilizers, improving the utilization rate and application effect of fertilizers, and promoting the development of the organic fertilizer industry.