The organic fertilizer production line is a complete set of equipment to produce pure natural organic chemical manure and chemical fertilizer with fresh manure as raw materials through a series of production and processing. There must be two processes for the production and processing of organic fertilizer in the manure organic fertilizer production line: the early alcoholization and solution part and the production, processing and granulation part.
First of all, the collection and pretreatment of organic fertilizer raw materials is crucial. These raw materials often include a variety of organic waste, such as crop residues, animal waste, food processing waste, etc. After sufficient raw materials have been collected, preliminary screening and crushing are required to ensure suitability for production.

This is followed by the composting stage, which usually takes place in a closed fermentation chamber. By controlling the appropriate temperature and humidity, as well as reasonable ventilation conditions, microorganisms can decompose and transform raw materials to produce organic fertilizers.
After the composting stage, the raw materials are transported to organic fertilizer mixers for further processing. Here, compost products need to be mixed with the right amount of additives such as water, nitrogen, phosphorus and potassium to ensure the quality and stability of the final product.
Next comes the molding phase. This step will use molds to shape the mixture into a shape suitable for storage and transportation, such as pellets or blocks.
Finally, after packaging and storage, organic fertilizer products can be sold to farmers and other fertilizer users.
The organic fertilizer production process under the organic fertilizer production line process is a complex and delicate process that requires careful planning and management. Through the rational use of technology and organic fertilizer equipment, we can produce high-quality and stable organic fertilizers that contribute to the sustainable development of agriculture and ecosystems.

The process flow of the chicken manure organic fertilizer production line equipment is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter the semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried and screened by a screening machine. Qualified products are packaged, and unqualified ones are returned to the granulation machine for granulation.

How much area does the chicken manure organic fertilizer production line require? The land area of small-scale organic fertilizer production line equipment depends on the equipment configuration. Simple configuration takes up less land area, while complete configuration takes up more land area. A simple configuration of equipment covers an area of approximately 100 square meters, and even a small fermentation site requires 100 square meters. The entire factory area also includes warehouses and expected warehouses, all of which need to be taken into account before site planning.

When many customers who are not familiar with organic fertilizer production ask, the first sentence is like this: the equipment configuration of organic fertilizer production lines varies according to the different raw materials, and suitable plans can be made according to the investment budget. The prices of organic fertilizer production lines with different yields also vary. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate production line configuration based on the expected investment.

The operation of organic fertilizer production line equipment requires certain skills and knowledge. For operators, it is very important to operate organic fertilizer production line equipment correctly, safely and effectively. Here are some basic requirements:
1, the operator needs to receive professional training. The operation of organic fertilizer equipment requires understanding the structure, working principle, safety procedures and other relevant knowledge of the equipment. Therefore, operators must have received relevant training and obtained relevant certificates.
2, operators need to have a high sense of responsibility and safety awareness. When operating organic fertilizer production line equipment, any negligence can lead to serious consequences. Therefore, the operator must always be alert and strictly abide by the safety procedures to ensure the safe operation of the equipment.

3, operators need to have a certain degree of mechanical and electrical knowledge. Organic fertilizer production line equipment involves many mechanical and electrical parts, the operator needs to understand the working principle of these parts and common failures, in order to find problems in time and take appropriate measures.
4, the operator needs to be familiar with the operating process and parameters of the equipment. The operating process and parameters of the organic fertilizer production line equipment are strictly tested and verified, and the operator needs to be familiar with these processes and parameters to ensure the normal operation of the equipment.
5, the operator needs to have a good team spirit. Organic fertilizer production line equipment is a complex system that requires the cooperation of multiple operators to complete the production task.

The process flow of harmless treatment of domestic sludge in organic fertilizer production equipment: After the fermentation of organic fertilizer raw materials is completed, they enter the organic fertilizer crusher to be crushed into powder. The powder enters the organic fertilizer mixer and auxiliary materials are added for stirring. After stirring evenly, it enters the organic fertilizer granulator to make particles. The particles are then dried in the dryer to reduce the moisture content of the particles to 10-20%, and then cooled in the cooling machine. After cooling is completed, they are screened in the screening machine, The unqualified products are screened out and re fed into the crusher for crushing using a return belt conveyor. The finished products screened out can be directly packaged.

The various dry powder materials of the disc granulator are added from the top of the equipment, degassed, spiral pre compressed, and transported to the arc-shaped groove of the two rollers. The two rollers rotate at a constant speed and in reverse, biting the materials into the groove and performing forced compression. The pressure borne by the materials after passing through the compression zone gradually decreases, and their surface tension and gravity make them naturally come out. They enter the crusher and the whole granulator for crushing and trimming, and then enter the vibrating screen for screening, Qualified products are sent to the finished product warehouse or directly packaged through a conveyor, and the materials under the powder screen are sent back to the raw material warehouse for secondary rolling through a feeding device. The size of the extrusion force can be adjusted by the hydraulic system according to the particle strength needs. By changing the groove form on the roller surface, materials such as sheet, strip, olive, and flat spherical shapes can be obtained.

The hydraulic tank type flipping machine is the main supporting equipment of fertilizer machinery equipment units. It is a large machinery used for flipping materials in fermentation tanks, suitable for aerobic fermentation, and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. When used in conjunction with transfer machines, it can achieve the function of one machine with multiple tanks. What is the structure of a hydraulic slot type stacker? How does it work?

The basic structure and composition of the hydraulic groove flipping machine:

The slot flipping machine is composed of main components such as transmission device, lifting device, walking device, flipping device, and shifting car. The electric motor directly transfers power to the cycloidal pinwheel reducer through the sprocket to the flipping drum, and the mixing blades on the drum are spiral distributed. The materials in the fermentation tank can be flipped, stirred and moved to a distance of 0.7-1m, achieving a fast flipping speed and uniform stirring, thereby achieving full contact between the materials and air, and improving the fermentation effect of the materials. The control cabinet is centrally controlled and can achieve manual or automatic control functions. The shovel is sturdy and durable, and has certain crushing and mixing functions for materials. The limit travel switch plays a safety and limiting role.

1. Power transmission device: This device is composed of a motor, reducer, sprocket, bearing seat, main shaft, etc. It is an important device that provides power for the flipping drum.

2. Walking device: This device is composed of a walking motor, transmission gear, transmission shaft, walking sprocket, etc.

3. Lifting device: This device is composed of a winch, coupling, transmission shaft, bearing seat, etc.

4. Flipping device: This device is composed of sprockets, support arms, flipping drums, etc.

5. Transfer vehicle: This device is composed of a walking motor, transmission gear, transmission shaft, walking wheel, etc. It provides a temporary transportation tool for changing the slot of the stacker.

During the installation and commissioning of the organic fertilizer production line, we need to pay attention to several aspects to ensure the normal operation of the equipment. Here are some key steps and considerations.
1, before the installation of organic fertilizer equipment, we need to carefully survey the site to ensure that the site is smooth and there are no sharp objects to prevent tilt or damage after the installation of the equipment. In addition, check whether installation conditions, such as power supply, water source, and road, are met based on the device list.
2, equipment installation process, should be strictly in accordance with the installation drawings. For key parts, such as stirrers, conveyor belts, etc., strict quality control should be carried out to ensure its stability and durability.
3, the installation process should pay attention to protect the equipment from damage, such as the use of appropriate support and fixing devices.
4, in the equipment debugging stage, we need to test each system one by one to ensure its smooth operation.

5. After completing all tests, we shall conduct a comprehensive inspection of the equipment to ensure its normal operation. At this time, we can adjust the parameters of the production line to the best state in order to produce high-quality organic fertilizers.
In short, the installation and commissioning of organic fertilizer production line equipment requires us to pay attention to many aspects to ensure the normal operation of the equipment. Through careful site inspections, a rigorous installation process and a comprehensive commissioning process, we can ensure the best performance of the equipment during production.

The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The organic fertilizer drum granulator is a commonly used granulation equipment in the production of compound fertilizers, organic fertilizers, biological fertilizers, controlled release fertilizers, and other fertilizers. It is suitable for cold and hot granulation as well as large-scale production of high, medium, and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The organic fertilizer drum granulator adopts a special rubber plate lining or acid resistant stainless steel lining plate for the barrel body. The machine has the characteristics of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. Steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry are introduced into the drum granulator to complete the chemical reaction and heating process of compound fertilizer granulation inside the drum; Alternatively, a cold granulation process for adding a small amount of water to the compound fertilizer can be carried out. The materials that need to be granulated are rotated through the cylinder, causing rolling rotation when the cylinder is empty. They then aggregate into balls at a certain humidity and temperature to complete the granulation process.

The organic fertilizer production equipment is composed of organic fertilizer fermentation flipping machine, fertilizer crusher, mixer, organic fertilizer granulator, organic fertilizer dryer, cooling machine, screening machine, storage bin, automatic packaging machine, belt conveyor and other equipment. Processing organic materials such as animal manure, straw and rice husks, biogas sludge, kitchen waste, and urban waste into organic fertilizers can not only reduce environmental pollution but also turn waste into treasure.

The process flow of small-scale organic fertilizer production equipment is as follows: after the fermentation of organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.), they enter a semi wet material crusher for crushing, and then add elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged.

Organic fertilizer processing equipment has different equipment configurations based on different raw materials, and suitable plans can also be made according to investment budgets. The prices of organic fertilizer processing equipment vary with different yields. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment.

With the improvement of people’s living standards, more and more attention is paid to food safety and environmental protection issues, organic fertilizer as an environmentally friendly, safe and efficient fertilizer, more and more people’s favor. The significance of organic fertilizer equipment lies in the following points:
First of all, organic fertilizer can improve soil fertility. Organic fertilizer contains rich organic matter and various nutrient elements, which can improve the soil structure, enhance the soil water and fertilizer retention ability, and promote the growth of crops.

Secondly, organic fertilizer is good for environmental protection. Traditional fertilizer application can cause problems such as soil compaction and water pollution, while organic fertilizer is an environmentally friendly and safe fertilizer, which can reduce environmental pollution and protect ecological balance.
In addition, organic fertilizers can also improve the quality of agricultural products. The nutrient elements in organic fertilizers can promote the growth of crops, improve the yield and quality of agricultural products, and increase farmers’ income.
Finally, the production of organic fertilizer production line equipment can improve the economic benefits of enterprises. The production of organic fertilizer requires a certain amount of capital and equipment, but its production cost is low, the market prospect is broad, and it can bring considerable economic benefits to enterprises.
In short, the significance of organic fertilizer production line equipment is to improve soil fertility, protect the environment, improve the quality of agricultural products and economic benefits. Therefore, we should strengthen the production and management of organic fertilizer and promote the healthy development of organic fertilizer industry.

The chain plate flipper is suitable for deep aerobic composting of organic solid waste such as animal manure, sludge, and garbage. The machine operates along the track of the fermentation tank, and its high-efficiency flipping operation is beneficial for accelerating the fermentation and maturation of materials in the fermentation tank, reducing moisture, and improving compost quality. The specifications of this machine series can meet various fermentation tank widths.

The design of the chain plate flipper is reasonable, the motor consumes less electricity, and the transmission adopts a high-quality hard faced gear reducer, which has low noise and high efficiency. Key components such as the chain are made of imported components, which are durable and long-lasting. The lifting adopts an oil pressure device, and the flipping depth can reach 1.8-2.0 meters. The vertical lifting height of the material can reach 2 meters, and it stays in the air for a long time without the need for aeration. Other forms of flipping machines with three fermentation tanks can do enough with a chain plate flipping machine.

The walking system of the chain plate overturning machine adopts the advantages of variable frequency speed regulation, good adaptability to different materials and smooth operation, high overturning efficiency, and the ability to perform deep groove operations, effectively shortening the fermentation cycle, improving production efficiency and product quality. The use of variable frequency speed regulation walking system can adapt well to changes in workload. The walking speed can be flexibly adjusted according to the material resistance, making the equipment more adaptable and flexible. Optional mobile cranes can be used to achieve multi tank equipment operation. Under the conditions of equipment capacity, simply adding fermentation tanks can expand production scale and improve equipment utilization value.