The supporting equipment of the organic fertilizer production line, the forklift feeder, is a type of conveying equipment for loose materials. This equipment can transport both fine materials with particle sizes below 5mm and large materials above 1m. It has strong adaptability, adjustable conveying capacity, and the function of continuously and evenly conveying various materials. It is widely used in departments such as agriculture, building materials, chemical engineering, metallurgy, etc. The newly developed forklift feeder in the aquaculture industry has outstanding advantages such as high traction, low power consumption, low wear and tear, less leakage, stable operation, reliable operation, long service life, and convenient maintenance. The product structures of different manufacturers are similar in technology.

The supporting equipment of the organic fertilizer production line, the forklift feeder, is used to evenly or quantitatively supply materials from the storage bin or other storage equipment to the receiving equipment. It is a commonly used equipment for implementing flow automation. Forklift feeders are mostly used as feeding equipment for ball mills, ore collection belt conveyors. Feeders (feeders) are widely used in industries such as agriculture, coal, electronics, machinery, chemical engineering, building materials, light industry, and grain. In the production process, feeders (feeders) are used to quantitatively, uniformly, and continuously feed block, granular, and powder materials from storage silos or funnels to the receiving device.

Performance characteristics of supporting equipment for organic fertilizer production line, forklift feeder:

1. The groove plate adopts a double arc plate, effectively preventing material leakage.

2. The traction chain adopts a structure that separates load-bearing and traction, improving the ability of the plate feeder to withstand impact loads.

3. The tail tensioning device is equipped with a disc spring, which can slow down the impact load of the chain and improve its service life.

4. The chain plate feeder is composed of five parts: head drive device, tail wheel device, tensioning device, chain plate and frame.

5. There are sleepers at the tail for shock absorption, and special shock absorption rollers in the middle for support, improving the stress conditions of large materials impacting the rollers and groove plates on both sides and increasing the service life of operating components.

6. The specially reinforced head cover and lower cover are detachable on the left and right, which does not hinder the lifting of the crusher rotor body.

7. The head device sprocket has 13 to 15 teeth, with odd and even teeth transmitted separately, increasing its lifespan.

8. The sprocket of the head device is cut into three lobes, and the teeth can be replaced without disassembling the chain plate, making it easy to maintain.

9. The transmission types include open type, planetary type, and suspension type, which are available for selection.

The supporting equipment of the organic fertilizer production line, the forklift feeder, is composed of a weighing system, a chain conveyor mechanism, a silo, and a frame; The chain plates, chains, pins, rollers, etc. of the conveying mechanism are vulnerable parts, which are the first to experience wear and deformation due to different usage intensities and frequencies, and need to be replaced by users; The chain plate feeder has high stiffness and can adapt to large materials with a certain particle size. The silo has a large volume, which can effectively shorten the feeding time of the forklift. However, at the same time, the chain plate transmission speed is slow and the bearing capacity is large. Forklift feeder is generally referred to as feeding, but it has different names due to its different names in different places, and its essence and function are basically the same.

Organic fertilizer stirring tooth granulator, also known as internal rotation stirring tooth granulator. Widely applicable for granulation of organic fertilizers. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy, durable, and not deformed. Combined with a stable base design, it operates more smoothly. The wet stirring tooth granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thus achieving the purpose of granulation. This granulation method results in higher ball forming rate, more beautiful particles, and energy saving.

The organic fertilizer mixer utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thus achieving the purpose of granulation. This granulation method results in higher ball forming rate, more beautiful particles, and energy saving. A new granulation process that integrates multiple functions such as rotation, spheroidization, polishing, densification, heating, and drying is adopted. The spiral rotating mechanism is made of high-strength alloy material, which is sturdy and durable, extending the service life of the equipment (with almost no vulnerable parts). The material can be granulated with a moisture content between 30% and 40%, and the discharge moisture content is around 30%. This reduces the traditional drying requirement of 70% moisture and effectively reduces the production cost of organic fertilizers.

Working Principle of Organic Fertilizer Agitator

1. The organic fertilizer granulator adopts high-speed rotation, and the material flips over with the cylinder at high speed, which can cause the powder to bond under high-speed movement, continuously realizing the processes of mixing, granulation, spheroidization, and densification inside, thus achieving the purpose of granulation. The particle shape is spherical, with a particle size of 0.5mm~5mm, high granulation rate, and a moisture content of 35%~40%. The size of particle diameter can be adjusted by the speed of the rotor. The lower the speed, the larger the particle, the higher the speed, the smaller the particle, and vice versa.

2. Organic fertilizer granulator uses raw materials fermented within a specified range for granulation and processing. Breaking through the characteristics of large return material, high moisture content, low strength, and uneven particle size in disc granulation, such as being dried in the air, low yield, and low yield, and being able to save fuel during the drying process, breaking through the characteristics of low production, difficult maintenance, difficult mold cleaning, and adjustment of flat film granulation machines, which bring labor and time to users, greatly saving energy, improving utilization efficiency, and increasing enterprise profits, Realized the direct wishes of the customer.

3. The scope of application of granulation mechanism granules: grass carbon, sludge, fermentation of cow, sheep, chicken, and pig manure, straw fermentation, drug residue fermentation, residues used in mushroom cultivation, fermentation of household waste, etc. Based on the trace elements required by crops, organic fertilizers and bio organic fertilizers can be manufactured as raw materials without damaging beneficial microorganisms. They are green organic fertilizer materials for agriculture, forestry, flowers, and vegetables, which treat garbage and increase environmental protection.

Granule organic fertilizer production process is more complex. Because in the granulation process, you might need more machinery. The specific steps and devices are as follows.

Grinding and stirring: Because granulation has higher requirements for organic fertilizer powder, it is necessary to ensure the uniformity of powder. At the same time, other functional bacteria or nutrient elements can be added to this step to produce organic fertilizers with specific fertilizer effects. Therefore, we recommend semi-water material crusher and disc mixer. Disc mixer is used to mix organic manure evenly.

Granulation: The granulation of powdered organic fertilizer. There are three types of organic fertilizer granulator, including disk granulator, new organic fertilizer granulator and drum mixing granulator. Wet granulation was used in all cases. Their structure is different, but the granulation rate is high, reaching 93%.

Drying and cooling: This step is mainly to reduce the water content of organic fertilizer particles, make the particles more dense and improve the storage time.

Screening: The screening machine here can separate the substandard organic fertilizer particles from the qualified organic fertilizer particles. The belt conveyor then sends the unqualified pellets to the crusher for secondary granulation, and the qualified pellets to the packaging machine.

Packaging: To meet customer requirements, you need to package these pellets.

How to develop appropriate organic fertilizer production process plan?

In order to bring you a decent income or make full use of organic waste, you should develop a sound production plan. Based on our experience, there are several ways to think about it.

Budget: The budget includes two aspects: raw material adoption budget and equipment purchase budget. On the one hand, you can choose according to the organic waste you have or near you to reduce the cost. On the other hand, you can choose the equipment according to your requirements for production capacity and site. If you are not clear about the production capacity, you can send us your requirements. If you have any interest or demand for our products, please feel free to inquire to us!

The organic fertilizer disc mixer is a machinery mainly used for mixing raw materials. The machine is lined with polypropylene or stainless steel plates, which are not easy to stick and wear resistant. The use of a cycloidal needle wheel reducer has the advantages of compact structure, convenient operation, uniform mixing, and convenient unloading and transportation. The materials are thoroughly mixed, thereby improving the uniformity of mixing. A novel rotor structure is adopted, which allows the minimum gap between the rotor and the shell to be adjusted to close to zero, effectively reducing the residual amount of materials. The disc is lined with polypropylene or stainless steel plates, which is not easy to stick, wear resistant, and uses a cycloidal needle wheel to reduce speed. It has the characteristics of compact structure, convenient operation, uniform mixing, and convenient unloading and transportation. The overall structure is more reasonable, with beautiful appearance and convenient operation and maintenance.

The organic fertilizer pan mixer is mainly used for mixing raw materials, and the pan is lined with polypropylene or stainless steel plates, so it is not easy to stick materials. Wear-resistant, using a cycloidal pin wheel reducer has the characteristics of compact structure, convenient operation, uniform mixing, and convenient unloading and transportation.

The organic fertilizer pan mixer is a new type of equipment that has been improved on the original mixer. Mainly used in organic fertilizer materials, compound fertilizers, and dust collectors in thermal power plants, it can also be used in industries such as chemical metallurgy, mining, and building materials. Its main characteristics are as follows

1. It has high mixing efficiency and a small footprint. The spiral blades are made of high wear-resistant special alloys.

The 2-axis wet mixer adopts a reducer transmission, which rotates smoothly and has low noise

The 3-axis mixer is fed from the top and discharged from the bottom, with a reasonable structure

The sealing between each joint surface is tight and the operation is smooth.

Use and maintenance of organic fertilizer disc mixer

1. Installation: Place the machine stably, install the machine feet, and level them to ensure smooth operation of the machine.

2. Before use, add oil to the area that needs to be refueled, and then carry out no-load operation. Check whether all fasteners are loose, whether electrical and mechanical operations are normal. If there are any abnormalities, repair and debug them.

3. Turn the feeding port to the top, open the feeding cover for feeding, and do not exceed the specified volume. Then, close the feeding cover tightly and start the machine for operation. If any abnormalities are found during the process, the machine must be stopped for inspection.

4. After work or when changing varieties, the inside and outside of the hopper must be washed clean.

1. Automatic batching system: The key of automatic batching system is composed of feeding system software, weighing equipment, hopper and conveyor belt. At the same time, static data ingredients system also has the basic static data seasoning precision (0.2%) dynamic seasoning.

2. New organic fertilizer two in one granulator: This series of product granulator for wet test continuous swing rod, granulation technology and production and manufacturing.

3. Organic fertilizer drying equipment: beautiful design, easy to use, low energy consumption, organic fertilizer alcohol machine long service life, dry and violent symmetry, convenient maintenance and other characteristics, is a compound fertilizer drying equipment.

4. Organic fertilizer vibrating screener: This series of products rolling screening machine is more commonly used in compound fertilizer production and manufacturing machinery and equipment, it is suitable for the separation of finished products and returned materials, but also can complete the classification of commodity, make finished products classified symmetrical, remote server selection of stainless steel screen, convenient maintenance and dismantling, organic fertilizer fermentation equipment its structure is simple, easy to use, stable operation, Is compound fertilizer production and manufacturing dream machine equipment.

5. Dust collector: Cyclone dust collector is a kind of dust collector equipment, the key used in high concentration of waste gas pre-dust and material separation acquisition. When the coarse dust is separated from 5~10μm, the purification rate is higher. The system structure is simple, installation maintenance management method is very easy, low operating cost, occupy a small space.

6. Quantitative packaging scale: automatic packaging scale, also called automatic packaging scale, there are automatic packaging scale and automatic packaging scale two kinds. This equipment is specifically composed of storage bin, feeding, weighing bag bucket, kneading tissue, computer system control, pneumatic actuator and other automatic quantitative packaging machine (including transportation, sewing machine/thermal bonding machine) and part of the optional assembly (transportation equipment, sewing machine/thermal bonding machine). This product uses spiral feeding, raw materials according to the feeding organization forced discharge.

Npk fertilizer production line mainly includes disc mixer, chain crusher, drum granulator, drum dryer, drum cooler, drum screen machine, finished product warehouse, automatic packaging machine, belt conveyor, dust settling chamber, heat exchanger. Compact layout, scientific and reasonable, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation and convenient maintenance, wide adaptability of raw materials, to adapt to a variety of ratios of organic compound fertilizer, biological organic fertilizer, municipal sludge, organic waste, etc

The npk fertilizer production line produces fertilizers that contain sufficient amounts of NPK, which aid plant growth, increase seed and fruit production, and improve the quality of leaves and forage crops. Our nitrogen, phosphorus and potassium fertilizer production process uses advanced nitrogen, phosphorus and potassium fertilizer production technology, the use of efficient fertilizer machinery, to ensure the normal operation of the whole plant, in the region with strong consumption capacity of compound fertilizer sales.

Fertilizers must be used in combination with organic fertilizers, and large elemental fertilizers with medium and trace elements. The economical and reasonable application of nitrogen fertilizer depends on the soil fertility level and the target yield. In the application method, deep application should be applied to reduce nitrogen volatilization and leaching loss. Phosphorus and potassium fertilizer should be applied on the basis of soil measurement, and micro-elements should be applied in a targeted way. Rational application of organic fertilizer can not only give full play to the benefits of organic fertilizer, meet the nutrient demand, improve the yield quality, but also improve the physical and chemical properties of soil, coordinate soil nutrients, improve soil fertility, and achieve the purpose of high yield, high quality and high efficiency.

Pig manure is suitable for all kinds of soil and crops, especially for well-drained soil. The transformation of pig manure into organic fertilizer requires collection, adding organic matter carrier, turning pile fermentation, grinding, screening, mixing of ingredients and granulation packaging, and then making natural organic fertilizer.

A complete organic fertilizer production line fermentation process of pig manure:

1. Prepare materials and bacteria: Prepare the manure to be fermented, and mix pig manure starter with rice bran at a ratio of 1:5 ~ 10 for use.

2. Build a pile of pig manure: build a pile of prepared pig manure while spreading bacteria.

3. Mix well and aerate. Pig manure starter requires good (consumption) oxygen fermentation, therefore, oxygen supply measures should be increased in the operation process, so that mixing, frequently turning, ventilation is appropriate. Otherwise, it will lead to anaerobic fermentation and produce odor, affecting the fertilizer effect.

4, fermentation and maturation of organic materials sifting, requiring uniform fineness, must reach the harmless standards of organic fertilizer, such as pathogenic bacteria, eggs, weed seeds, heavy metals content control in the national standards, from the source to eliminate the production of unqualified products.

5, inorganic material processing, need to be crushed should be moderately crushed.

6. Mix and stir in proportion. Dynamic batching equipment can be applied if necessary.

7. If granulation needs to be dried and cooled. In order to prevent fertilizer from caking for a long time, it is usually appropriate to add bentonite, gypsum powder, talc powder and other powders.

8. Product inspection, packaging and warehousing.

The use of livestock and poultry waste to produce organic fertilizer has broad market prospects and outstanding ecological benefits, which is an important development trend of livestock and poultry waste treatment in the future. Therefore, it is necessary to strengthen the technical research of bio-organic fertilizer production and further improve the utilization level of resources, in order to achieve both economic and environmental benefits.