In industrial production, the source of pollution is not only the pollution of the environment, but also the noise pollution. If the small grain drying organic fertilizer machine exceeds the range that the human body can bear, it will have a greater impact on the human body. How to reduce the noise in production?
In the dryer equipment, as an important part, the fan plays a huge role. The fan has been in continuous operation state in the fertilizer production process. Therefore, due to the excessive fatigue work of the fan, it will generate noise after a period of use. The fan will inevitably have some big and small problems in the long-term continuous overload work state, The generation of noise is obvious. How can we solve this problem?
As a large-scale mechanical equipment, the noise of the dryer will certainly bring interference to the surrounding people’s lives. To solve the noise problem in time has become our primary key problem. Generally, we will increase the sealing degree or sound insulation cotton around the fan, but in the process of outdoor use, we should pay special attention to the temperature and ventilation of the fan Blind transformation can be carried out.
Scientific and orderly process flow shall be carried out. The fan shall not be burned due to excessive temperature and improper heat dissipation caused by noise reduction. Generally, the fan can be divided into induced draft fan and blower. The role of induced draft fan is to quickly exhaust the exhaust gas generated in the drying process. The role of blower is to provide fresh air to the heat source combustion device of drying system Two kinds of fans play their own roles under different operation conditions of the organic fertilizer dryer. The generation of general noise includes mechanical noise and aerodynamic noise. The most direct way to eliminate the noise is sound insulation. A sound insulation room is set outside the fan, so as to greatly reduce the noise transmission of the fan. The other way is to eliminate the noise generated by the fan of the dryer Install muffler in the place, so that the noise of the fan can be eliminated directly.
Author: fertilizer production line
Process principle and maintenance method of Manure fermentation equipment
For Organic fertilizer fermentation equipment, the trough dumper is a large machine used for tipping materials in fermentation tanks. It is mainly composed of walking system, lifting mechanism, rack, working parts, power transmission system, and tipping working parts. In order to flip multiple fermentation beds, the dumper should be used in combination with the shifter. The traveling system is composed of traveling frame, traveling motor, chain transmission system, transmission shaft, traveling wheel, etc., which is used to drive the Organic fertilizer composter to move on the track; The lifting mechanism uses hydraulic cylinders to lift and lower the working components in order to adjust the flipping depth; The rack provides installation positions and support for motors, hydraulic systems, electrical cabinets, etc; The power transmission system of the working component is composed of a motor, a T-shaped transmission box, a reducer, a chain transmission system, etc., which transmits the motor power to the working component to provide power for the working component. During the forward process of the machine, the working component throws the material from bottom to top through the rotating motion of the rake teeth, making it fully in contact with the air.
Maintenance of livestock manure Organic fertilizer composter
1. Anti aging. Rubber or plastic products are prone to aging and deterioration due to the effects of oxygen in the air and ultraviolet radiation from sunlight, resulting in poor elasticity and easy breakage of rubber parts. For the storage of rubber parts, apply hot paraffin oil to the surface of the rubber, place it on an indoor shelf, cover it with paper, and maintain ventilation, dryness, and protection from direct sunlight.
2. Anti deformation. Springs, transmission belts, tires, and other components may undergo plastic deformation due to long-term stress or improper placement. Therefore, appropriate support should be provided under the frame; Make the tire not bear the load; All springs that are pressed or pulled apart mechanically must be relaxed; Remove the transmission belt and store it indoors properly; Some easily deformed parts that are removed need to be placed flat or hung vertically; In addition, when storing dismantled parts such as tires and seed delivery pipes, it is necessary to prevent compression deformation.
3. Loss prevention. A registration card should be established for long-term parking equipment, detailing the technical status, auxiliary devices, spare parts, tools, etc. of the equipment; Various machines and tools should be kept by dedicated personnel; It is strictly prohibited to disassemble parts for other purposes; If there is no warehouse, when machines and tools are parked outdoors, easily lost parts such as motors and transmission belts should be removed and marked, and stored indoors.
Advantages of Organic fertilizer Agitator Granulator in Fertilizer Processing
Agitator granulator is widely used for granulation of Organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users. The varieties of internal rotating toothed granulators developed and produced by our unit include Φ 400 Φ 600 Φ 800 Φ 1000, four specifications, and other specifications of stirring tooth granulators can also be developed and produced according to user requirements. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy and durable, and will never deform. Combined with a stable base design, it operates more smoothly.
Is Organic fertilizer agitating tooth granulator easy to use? What are the outstanding advantages?
1. The Organic fertilizer agitator granulator processes the organic raw materials after fermentation, which breaks through the big return of the disc granulator and is difficult to dry.
2. Before granulation, the raw materials after fermentation are crushed, and spherical particles can be processed by directly mixing ingredients with a mixer into the wet granulation machine. The particles produced by the Organic fertilizer agitator granulator are spherical, with high organic content, which greatly saves energy and improves the utilization rate.
3. The Organic fertilizer agitator granulator has realized the customer’s direct desire to directly process pure organic matter into particles, and make use of the characteristics of Organic fertilizer raw materials inlaying and increasing each other under certain action, without adding any additives, adhesives, etc. during granulation.
4. After the finished product comes out, the particle strength is very good. The Organic fertilizer is directly screened after granulation by the agitating tooth granulator, which reduces drying energy consumption and saves coal power. Reducing costs and increasing production are the biggest characteristics of this machine.
5. The granulation quality is high, and the Organic fertilizer agitating tooth granulator is especially suitable for the granulation of light fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality.
6. Without the need for binders, organic particles can be embedded and grow together under the action of force, so there is no need to add binders during granulation.
7. Durable and sturdy. Tooth extraction is sturdy and durable, with crushing and mixing effects on materials.
Cost of building a Organic fertilizer production line by the farm
It is the main direction of eco organic fertilizer production to make full use of local agricultural waste resources, adjust measures to local conditions, take local materials, and produce organic fertilizer by organic fertilizer machine.
The planting area includes economic crop planting area, green holiday farm, traditional Chinese medicine planting base, flower planting base, green seedling company, tree and fruit seedling planting base, pollution-free agricultural product planting base, green agricultural product planting base, organic agricultural product planting base, agricultural sightseeing park, other characteristic agricultural product planting base, agricultural planting cooperative, etc. Fertilizer demand type of Culture Park mainly refers to fish farm, shrimp farm, turtle farm, earthworm farm, etc..jpg)
The main characteristics of planting area and fertilizer type breeding area (or agricultural cooperative) are: organic fertilizer or biological fish fertilizer must be used to improve product quality, increase production and income. The production and quality of products in the planting and breeding areas without organic fertilizer or biological fish fertilizer are greatly reduced.
Direct application of raw materials, such as unfermented manure, often results in many crop diseases, serious grass damage and other problems. Direct purchase of organic fertilizer, then the investment is too large. Many smart farmers are working on a small plot of land near the plantation, building a shed and directly producing organic fertilizer. I’m not afraid that the sales can’t go out, sometimes it’s not enough to consume by myself. Even if it can’t be consumed, the crops in the park are the best application demonstration fields, and the effect can be seen at a glance without worrying about the market.
This kind of self built fertilizer plant can invest about 100000 yuan in general fertilizer production process. It doesn’t need to be so elaborate. It is mainly considered that the fertilizer effect is good and the fertilizer is suitable for the crop.
Process characteristics and advantages of environmentally-friendly composite fertilizer complete equipment
The complete set of environmentally-friendly composite fertilizer equipment adopts a dry and normal temperature process for production, forming in one go with a production capacity of 1-2t/h. The composite fertilizer equipment has low investment, fast efficiency, good economic benefits, compact process layout, scientific and reasonable, advanced technology, energy conservation and consumption reduction, no three waste discharge, stable operation, reliable operation, convenient maintenance, wide adaptability of raw materials, and is suitable for composite fertilizers, pharmaceuticals, chemical feed, coal Granulation of various raw materials such as metallurgy, and production of compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.).
Characteristics of environmentally-friendly composite fertilizer complete equipment
1. The compound fertilizer equipment is applicable to the direct granulation of fermented livestock manure, sugar factory filter sludge, urban sludge, paper making sludge, distiller’s grains, straw, peat and other coarse fiber organic wastes with moisture content of about 30%, and can produce spherical pure Manure, organic and inorganic fertilizer, and biological Manure.
2. The balling rate of compound fertilizer equipment and the survival rate of microbial bacteria are high. The new process can achieve a balling rate of over 90% -95%, and the low-temperature high air drying technology of the compound fertilizer production line can achieve a survival rate of over 90% for microbial bacteria.
3. The process flow of compound fertilizer equipment is short, and the operating cost is low. The organic raw materials used in this process do not require pre treatment such as drying and crushing. The process flow is short, and the operating cost is low (if traditional granulation processes such as disc or drum are used, the organic raw materials with a moisture content of about 30% after fermentation need to be dried to below 13%, crushed to over 80 mesh, and the amount of organic materials added cannot exceed 30%).
A set of Manure equipment is not what we imagine is a fixed equipment, but it needs to be determined according to the site and materials. For example, chicken manure has a lot of water. When fermenting, the water must be reduced, and corn cobs smashed with straw can be added. Otherwise, it cannot be granulated, while sheep manure is relatively dry. When fermenting, it can be granulated directly without straw, The equipment used varies depending on the process.
What should we pay attention to when lubricating the organic fertilizer machine?
With the best-selling of organic fertilizer, the use of organic fertilizer production line is also greatly increased. When we change the oil of organic fertilizer machine, we often have various problems. Today Zhengzhou Huaqiang Heavy Industry Machinery Co., Ltd. will analyze some precautions of changing the oil of organic fertilizer machine. When some users use fertilizer production process, in order to reduce the operating cost, they always use waste engine oil when exchanging engine oil, and then add half or 80% new engine oil for mixed use, which is often a small loss.
What should be paid attention to when lubricating organic fertilizer machine.jpg)
Because the waste oil in the organic fertilizer production line is rich in many oxidizing substances, colloidal carbon particles and many iron scraps, it will greatly shorten the service life of the fresh oil and increase the speed of sports wear. If the oil level exceeds the marking line, it will not only increase the oil consumption, but also increase the carbon accumulation in the oil cylinder caused by the organic fertilizer granulator and the organic fertilizer grinder, which will accelerate the wear of the cylinder and other parts and shorten the service life.
Another situation is to save maintenance costs. The waste oil in the oil pan of the organic fertilizer production line will be poured into the gearbox, which will also be a small mistake. Because the transformed engine oil is rich in many mechanical impurities, participating in the gearbox will accelerate the wear rate of moving parts.
In addition, the waste engine oil will make the gear oil thin and the gear wear will be intensified. However, the replaced waste engine oil can be used in the air filter oil pan to save fresh engine oil.
How much does it cost to build a small-scale cattle manure organic fertilizer processing plant?
How much does it cost to build a small-scale cattle manure organic fertilizer processing plant to invest in equipment? For those who are new to the fertilizer production process industry, many factors need to be determined to invest in building an organic fertilizer plant. First of all, how about the sales volume of organic fertilizer market, the development prospect of organic fertilizer industry, and how much investment does the organic fertilizer production line need? What raw materials and organic fertilizer machines are needed for organic fertilizer production. Organic fertilizer is produced by mixed fermentation of rice bran, yeast, soybean meal and sugar for a certain period of time with chicken and pig manure as the main raw materials, adding a certain amount of nitrogen, phosphorus, potassium, magnesium sulfate, ferrous sulfate and other substances..jpg)
Cost and equipment input of fertilizer production process:
How much does it cost to build a small-scale cow manure organic fertilizer processing plant to invest in equipment? The investment of cow manure organic fertilizer machine is determined by the output and automation,
The production equipment of 0.5-10 thousand tons of cow manure organic fertilizer needs about 150000-300000 yuan,
The production line of 20000-30000 tons needs about 250000-500000 yuan,
The equipment of 30000-50000 tons of cow manure organic fertilizer needs about 400000-800000 yuan,
The production line of 50000-100000 tons of cow manure organic fertilizer needs about 650-1.3 million yuan.
The production cost of one ton of organic fertilizer is about 400-700 yuan, and the market price of one ton of organic fertilizer is about 700-1300 yuan. The annual profit of the production line with an annual output of 10000 tons of organic fertilizer is about 2 million yuan, excluding the input of equipment and production cost
The granulation process of drum granulator in compound fertilizer production line
Compound fertilizer refers to a type of compound fertilizer that is made solely by chemical methods, with at least two of the three nutrients of nitrogen, phosphorus, and potassium indicating their amounts. Compound fertilizers have the advantages of high nutrient content, fewer side components, and good physical properties. They play a very important role in balanced fertilization, improving fertilizer utilization efficiency, and promoting high and stable crop yields. But it also has some drawbacks, such as its nutrient ratio is always fixed, and the types, quantities, and proportions of nutrients required by different soils and crops are diverse.
The process flow of small-scale Organic fertilizer production equipment is as follows: Organic fertilizer raw materials enter the semi wet material grinder for grinding after fermentation, and then add elements such as nitrogen, phosphorus and potassium to make the mineral elements contained meet the required standards, and then there is a mixer for mixing, and then enter the Organic fertilizer granulator for granulation, drying after coming out, screening through the screening machine, packaging qualified products, and returning unqualified products to the Organic fertilizer granulator for granulation.
The drum granulator is a molding machine that can manufacture materials into specific shapes. The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is humidified in the cylinder and undergoes a thorough chemical reaction. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are squeezed and agglomerated into balls.
The drum granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thus achieving the purpose of granulation. This granulation method results in higher ball forming rate, more beautiful particles, and energy saving.
The drum granulator is particularly suitable for granulating lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials include chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc.
How to keep the correct temperature when fermenting raw materials in Organic fertilizer composter
The natural composting process of animal manure organic fertilizer can be divided into heating, high temperature and cooling processes. During this process, microorganisms multiply rapidly, decompose organic matters, accumulate a large amount of ammonium nitrogen in the bulk, and make the H value rise, so as to accelerate the volatilization and loss of ammonium nitrogen in the form of gaseous nitrogen. The ammonium nitrogen needs to be fixed into nitrate nitrogen through the transformation of nitrifying bacteria, and nitrifying bacteria are inhibited in the high temperature stage, so The volatilization of nitrogen mostly occurs at high temperature. Therefore, it is necessary to find a balance between the complete maturity of organic materials and the adjustment of pH value by cooling and nitrogen fixation.
Aerobic fermentation is a relatively mature fertilizer production process, which can reach above 50 ℃ in about 20 days, and then keep high temperature for a period of time. Anaerobic fermentation is in a low temperature state, the fermentation time is long, so the fermentation cycle is long, and the cost is increased accordingly.
The intermittent fermentation process is the key point of this experiment, taking into account the advantages of aerobic fermentation and anaerobic fermentation. In the early stage, the temperature is raised rapidly through aerobic fermentation to speed up the fermentation cycle, and in the later stage, keeping anaerobic can reduce the pH of the whole sample pile. The intermittent fermentation technology can be used for the fermentation of organic fertilizer. Judging from the temperature curve, the intermittent fermentation can also make the manure of livestock and poultry fermented in about 50 days.
At the same external room temperature, pig manure, cow manure and chicken manure as raw materials have little effect on the temperature of the whole fermentation process. In the aerobic stage, the maximum temperature of chicken manure and cow manure is slightly higher than that of pig manure, but generally speaking, the composting temperature curves of three different manure sources are similar.
After adding sulfur powder in the high temperature period of fermentation, the temperature of fertilizer pile increased rapidly, but the temperature change was not obvious after adding monosodium glutamate residue.
Cow dung organic fertilizer fermentation equipment: to produce organic fertilizer with cow dung as raw material, fermentation must be carried out first. Cow dung itself has comprehensive nutrients. It is not only rich in essential nutrients such as organic matter, nitrogen, phosphorus, potassium and other trace elements, but also contains a variety of biological enzymes and microorganisms. However, they need to be absorbed by fermented cow dung, otherwise harmful substances will affect crops, not only can not provide nutrition, but also cause harm such as burning seedlings and pests.
Process flow of Organic fertilizer processing equipment
The equipment and process flow to be used in the early processing of organic fertilizer are as follows:
1. Trough conpost turning machine, or mobile compost windrow turner, the mobile compost windrow turner does not limit the site, while the trough compost machine needs to build a groove (the length and width of the groove are designed according to the actual size of the site), which is cleaner, hygienic and environmentally friendly. The materials are directly stacked in the fermentation tank, and a trough dumper can be used to dump and ferment multiple fermentation tanks through the transfer car.
2. Transfer the fermented organic fertilizer to the semi-finished product stacking area with loader feeding hopper, and the fermented organic fertilizer will be thrown by the compost windrow turner for for the next fertilizer production process every day.
3. Screening machine, screening the fermented organic fertilizer, and separating out the large blocks and sundries, so as to facilitate the next crushing and packaging.
4. Crusher, which will separate out the large debris and stones in the screened organic fertilizer and then crush them, so as to ensure the beauty and quality of the products.
5. The premixing machine can ensure the stability of the product quality by premixing the screened and crushed organic fertilizer, and at the same time, it can play a role in mixing the special fertilizer and various compound fertilizers when adding fertilizer and trace elements..jpg)
1. The impact of processed products on the price of organic fertilizer equipment
The finished products of organic fertilizer equipment mainly include powdered organic fertilizer, granular organic fertilizer, liquid organic fertilizer, mixed fertilizer, and other different finished products. There are significant price differences. As mentioned earlier, the production line processing capacity of powdered organic fertilizer with small production capacity requires less than 100000 yuan in equipment prices to achieve mass production and processing. Granular organic fertilizer is a super large capacity organic fertilizer equipment that was customized and assembled for foreign customers in 2017, with an equipment investment of over 2 million yuan.
2. Different prices of organic fertilizer equipment due to different process technologies
The difference in the price of organic fertilizer production lines also lies in the difference in process selection. There are options for using dedicated organic fertilizer granulators as the core process production line, disk granulators as the core process production line, and rotary drum granulators as the core process of the production line. Of course, currently, it is generally recognized that the process production line with superior performance should be based on the organic fertilizer combined granulator.