China is a major country in traditional Chinese medicine, with tens of thousands of tons of dried Chinese herbal medicines used in production each year. The extracted Chinese herbal residue accounts for over 80% of the total amount of extracts. However, a large amount of residual traditional Chinese medicine residue has almost been dumped into the garbage heap, wasting resources, polluting the environment, and occupying a large area of land. Most of the organic matter of Chinese herbal dregs is suitable for Organic fertilizer production, so any Chinese herbal dregs can be used as raw materials for Organic fertilizer production to turn waste into treasure.

How to use drug residue to produce Organic fertilizer? The steps and equipment for processing fertilizer in the pharmaceutical residue Organic fertilizer production line are as follows:

1. Raw material crushing: The pharmaceutical residue produced in production is crushed by a grinder for 10 to 50 mesh, with the aim of avoiding the fermentation tank from entanglement and stirring of rotating leaves during the process of decomposition and stirring;

2. Ingredients: Crush the pharmaceutical residue, livestock and poultry manure, fermentation bacteria, and water in step 1 according to 55-70:15~25:2~4:10~30, and mix them evenly in a mixer;

3. High temperature equipment fermentation: Put the mixed materials in step 2 into a high-temperature fermentation tank, maintain the temperature at 60-90 ℃, and ferment for 1-2 days to complete the fermentation;

4. Aging: Place the materials fermented in step three in the aging chamber, maintain a temperature of 60-70 ℃ under ventilation, and conduct secondary fermentation during the aging process, lasting for 3-6 days;

5. Granulation: Crush the raw materials such as the pharmaceutical residue in step 5 again and then put them into an Organic fertilizer granulator. Maintain the moisture content of the material at a temperature of 50-60 ℃ for 8-15% and granulation;

6. Drying: In the dryer, maintain ventilation, control the temperature to 100-120 ℃, dry for 20-40 minutes, and maintain a moisture content of 3-5% of the material;

7. Cooling: Put the dried material in step seven into the cooling machine, and cool it to room temperature under ventilation;

8. Finished product: The material cooled in step 8 is screened by a screening machine, with a particle size of 1-4.5mm, and packaged.

How much is the full set of dregs Organic fertilizer production line? There is no complete answer to this question, as different equipment configuration schemes, production line process designs, and production requirements may require varying amounts of funding. The specific equipment quotation depends on the actual configuration. However, it can be determined that the configuration is more scientific, more reasonable and more suitable for actual production, and the price investment of equipment will be more cost-effective. The price investment of the general full set of pharmaceutical residue Organic fertilizer production line will be in the range of hundreds of thousands to millions.

Sheep dung is rich in crude fiber, crude protein and other organic components. These substances are mixed with bedding, straw, weeds and other organic substances, added with biological fermentation strains, and piled up to control the relative humidity at 65% -75%, create a suitable fermentation environment, and microbial strains will multiply in large numbers. At this time, organic substances will be decomposed and transformed into ugly, fully decomposed active Manure. High temperature composting can improve the quality of sheep manure. At the end of composting, the relative content of total nitrogen, total phosphorus, and total potassium increases. The special high-temperature physical and chemical environment formed during the composting process can kill harmful bacteria, parasites, eggs, and weeds in sheep manure, achieving harmless, reduced, and resource utilization, thereby effectively solving the environmental pollution problem caused by sheep manure in sheep farms. The advantages of composting are simple technology and facilities, convenient application, and no odor.

Small sheep manure Manure equipment includes: trough dumper, wet material grinder, horizontal mixer, churn granulator, dryer, cooler, screening machine, coating machine, automatic quantitative packaging machine, belt conveyor.

Configuration description of 5000t/a small trough Organic fertilizer production line:

1. Tank type fermentation tipping machine: Directly pile the materials into strips and use tank type fermentation. According to your production scale, you need to build 1-5 fermentation tanks with a width of 3 meters and a length of 40-60 meters. The fermentation products are continuously put into the fermentation tank, and the tipping machine is used for flipping fermentation. It can achieve the purpose of water regulation, uniform stirring, deodorization, and dehumidification, which can save a lot of labor and achieve the goal of full ripening;

2. Forklift feeder: use the forklift to move the fermented Manure to the semi-finished product stacking area, so that the fermented Manure thrown by the dumper can be disposed every day.

3. Drum screen: the fermented Manure is screened, and the large blocks and sundry fibers inside are sorted out to facilitate the next step of semi wet material crushing and granulation packaging.

4. Organic fertilizer shredder: sort out the large sundries and stones in the screened Manure, and then crush them, which is beautiful and can ensure the quality of the product.

5. Horizontal mixer: premixing the screened and crushed Manure can ensure the stability of product quality, and at the same time, it plays a mixing role in the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.

6. Organic fertilizer granulator: granulate the materials after crushing and mixing.

7. Organic fertilizer dryer and cooler: dry and cool the prepared granules.

8. Packaging machine: granulate Manure granules for direct packaging and sales.

Sheep dung Manure is a new type of Organic fertilizer after special treatment to raise incompletely digested organic matter. It is suitable for geological improvement of alkaline land and barren land, and has a good effect on increasing crop yield.

Equipment flow of NPK fertilizer production line with roller granulation
automatic batching system → fertilizer mixer machine → roller granulation unit → screening machine → packaging machine.

The advantages and characteristics of the double roller granulator in NPK fertilizer production line are as follows
1) Power output: the motor reducer is guaranteed for one year, and the motor is driven by the belt connection. The power output is stable, and the extrusion force is balanced while protecting the motor. The granule forming effect is good and the unit strength is stable.
2) Simple structure, easy to use: ball and socket alignment adjustment design is simple, convenient for customers to operate and adjust. Provide roller skin adjustment drawing and operation steps.
3) Equipment characteristics: the fertilizer granulator machine not only saves energy and reduces consumption, but also does not need fuel oil, gas and other drying measures compared with other methods. The new type of double roll extrusion granulation equipment does not need additional adhesive.
4) The raw material composition of the fertilizer granulator machine is flexible, and the raw material route of extrusion granulation production is wide. Moreover, the extrusion granulation process equipment can flexibly realize the change of product formula in a very short time. A set of device can produce dozens of products with formula.

How to make organic fertilizer from feces is determined by the process of the organic fertilizer production line. For simple organic fertilizer processing equipment, raw materials need to be fermented and decomposed, crushed, screened, and granulated, while for precision processed granular organic fertilizer production equipment, raw materials need to be fermented, finely crushed, mixed with auxiliary materials, granulated by an organic fertilizer granulator, dried, cooled, and packaged into bags.

Sugar factory filter mud bagasse ash processing Organic fertilizer equipment Sugar factory filter mud and bagasse ash are mainly composed of broken fiber, fat, protein, minerals and a small amount of sugar, and contain nitrogen, phosphorus, potassium and other nutrients that can be absorbed by crops. Their activation treatment will further reorganize and humify the organic matter of the sludge seeds, so that they can become a green, safe and high-quality new biological fertilizer and realize the secondary utilization of organic waste.

Equipment configuration and process flow for processing Organic fertilizer from filter mud bagasse ash of sugar factory:

1. Dumper equipment: The trough type dumper is mainly used to ferment and dump materials. The trough type dumper has the advantages of high accumulation of fermented materials, large dumping output, thorough material turning, etc. It is suitable for large-scale Organic fertilizer fermentation, and is an ideal choice for Organic fertilizer manufacturers with high land cost. When the processing capacity is relatively small and the environmental requirements are not so strict in areas, crawler type stackers can also be used, without the need to build fermentation tanks, saving civil engineering costs.

2. Crusher equipment: The function of a semi wet material crusher is to crush the fermented material to achieve uniformity. It also has the advantages of reasonable structure, convenient installation, high efficiency, significant energy saving, durability, and easy maintenance. The crushed material is more conducive to the later granulation process, and the particles produced from the evenly crushed filter mud and bagasse material in the sugar factory are smoother and relatively uniform in size.

3. Mixing equipment: The function of a horizontal mixer is to crush, mix, and mix various raw materials such as crushed sugar mill filter mud, bagasse, nitrogen, phosphorus, potassium inorganic fertilizers, and other additives in a certain proportion. Stir the organic matter evenly, and after granulation, the nutrient elements will be evenly and uniformly distributed into each particle.

4. Fertilizer granulator: Organic fertilizer wet mixing tooth granulator is used to granulate and reshape the filter mud bagasse materials of sugar factory that are mixed and stirred evenly. Its advantage is that it is suitable for cultivating raw materials, especially for organic materials, and has stable granulation, high particle forming rate, and uniform appearance of finished particles that are not easy to break.

5. Drying equipment: The function of a drum dryer is to further remove the internal moisture content of the processed sugar mill filter mud bagasse material particles, in order to meet the moisture content standard.

6. Cooling equipment: The function of a rotary cooling machine is to cool the dried filter mud and bagasse particles in the sugar factory. Due to the high temperature of the dried material particles, it is difficult to store them, so a cooling machine is needed for processing. The cooled particle materials are easy to store and maintain quality.

7. Screening equipment: The size of the filter mud and bagasse particles produced from the sugar factory starting from the granulation molding process will vary to a certain extent, so they need to be screened and graded by a drum screening machine to screen out unqualified particles for secondary crushing processing.

8. Wrapping machine: Wrap a thin film on the surface of the filter mud and bagasse material particles in a sugar factory, which is beneficial for strengthening the particle shape and selling very well, with a very bright and smooth surface.

9. Automatic packaging scale: After a series of processing, the filter mud and bagasse material particles of the sugar factory can be lifted and transported to the equipment for final weighing and packaging. The automatic packaging scale adopts microcomputer control, which can achieve multi range measurement. It has high weighing accuracy, automatic clamping, sewing, automatic peeling, and detection functions, and its advantages are incomparable to manual packaging.

The crawler type compost windrow turner of pig manure organic fertilizer can stack materials on the ground for fermentation. The materials need to be piled into long strips. The materials are stirred and broken by the dumper regularly, and the organic matter is decomposed under aerobic conditions. With the function of crushing, time and labor are greatly saved, the production efficiency and product quality of organic fertilizer plant are significantly improved, and the cost is greatly reduced. It can effectively mix livestock manure or sludge with microbial agents and straw powder.
The crawler compost windrow turner is the most common way of composting chicken manure, pig manure and cow manure in fertilizer production process. It is a four in one multi-functional compost windrow turner integrating fermentation, mixing, crushing and shifting. The crawler dumper adopts crawler walking design, which can move forward, backward, turn and drive by one person. The raw materials in the pile are stirred, fluffy and moved by the rotary cutter shaft inside. The outstanding technology of the machine is to integrate the crushing function of the material in the later stage.

Compared with the traditional wheel compost windrow turner , the crawler self-propelled compost windrow turner has three advantages
1. The running process is stable, the contact surface between the track and the ground is larger, and there is no slipping
2. The two sides of the track can be controlled separately, and can be turned back in place, which is more labor-saving.
3. The drive is stronger, with its own stacker, it can divide the stack automatically and save the trouble of traditional stacking first and then turning over.

China is a large agricultural country, with an effective land planting area of more than 3.1 billion mu, requiring a large amount of Manure. With the rapid development of the social economy, people’s understanding and requirements for organic and green food are gradually increasing, and the development of organic agriculture and ecological agriculture is also gradually strengthening. At present, the proportion of organic agriculture in more developed countries has reached about 30%, while organic agriculture in China is still in its infancy. At present, China tends to produce Manure, focusing on the development of organic agriculture.

The cow dung processing Organic fertilizer production line process uses crops such as straw and rice bran as filler, and then sprinkles biological bacteria agent, which is decomposed and fermented by a composter. It is turned and thrown once every 1-2 days. Generally, it can be fully decomposed in 7-10 days to make national+standard Organic fertilizer.

Fermentation process of processing Manure with fresh cow dung as raw material

1. Water control of cow dung Manure raw materials: when fermenting cow dung, the water control content should be 40% -65%. The method of judgment is to tightly grasp a piece of material with your hand, see water between your fingers but do not drip, and the material will disperse into a perfect state upon landing. During fermentation, if there is less water, the fermentation will be slow, and if there is more water, it will affect the ventilation of the material. Therefore, we must control the water content well.

2. Control of fermentation temperature of cow dung Manure: the initial temperature of cow dung Manure raw material fermentation can be controlled above 15 ℃, which is more appropriate (it can be operated in four seasons, not affected by seasons, and it is better to ferment indoors or in greenhouses in winter), while the temperature rise of material fermentation should be controlled below 70-75 ℃.

3. Oxygen supply measures for cow dung Manure: aerobic fermentation is required during cow dung fermentation of Manure raw materials, so we need 2-3 days to use Manure production equipment to flip during fermentation to achieve the purpose of oxygen supply. If this situation is not taken seriously, it may lead to anaerobic fermentation and produce a foul odor, thereby affecting the fertilizer effect.

4. The fermentation time of cow dung raw materials: the fermentation of cow dung Manure raw materials generally rises to 50~60 ℃ after 48 hours of stacking, and can reach more than 65 ℃ on the third day, while the fermentation of the whole raw materials is completed within 15-30 days. When the materials appear dark brown and white hyphae appear on the surface, the fermentation has been completed.

The equipment configuration used in the production of organic fertilizer is divided into: powder organic fertilizer production line, granular organic fertilizer production line, large production equipment, and small production equipment. The prices of various configurations of equipment vary, and the prices of the entire equipment range from tens of thousands to hundreds of thousands. The price can be determined by selecting the appropriate equipment configuration according to customer requirements. The organic fertilizer produced by organic fertilizer equipment is applicable to the nutrition supply of various field crops and cash crop, such as trees, medicinal materials, tea, etc. The agricultural and sideline products produced using organic fertilizers belong to organic vegetables and fruits, which are very beneficial to people’s physical health and conform to contemporary consumer values, and have broad development prospects. The equipment for producing organic fertilizers is a production line equipment that uses waste organic materials to produce organic fertilizers in batches. It can effectively achieve waste recycling, reduce environmental pollution, and save resources. The overall process of producing organic fertilizer equipment can be divided into: raw material collection, raw material ratio, raw material moisture control, raw material fermentation, raw material crushing, raw material drying, granulation, and packaging into bags.

The steps for the organic fertilizer production line to dispose of duck manure into organic fertilizer are as follows: 1. Stir the duck manure to participate in the fermentation agent and stir evenly. The ratio of duck manure to fermentation agent is approximately 1 kilogram of fermentation agent for every 3-5 tons of duck manure. Within 1 kilogram of fermenting agent, about 30 kilograms of refined grains or coarse grains such as wood bran, corn, or bran can be added, and stirred evenly. 2. After sufficient fermentation and stirring, stop fermentation. During the fermentation process, the moisture content is approximately 60%. Duck manure organic fertilizer processing equipment 3. When building a fermentation pile, it is necessary to control the height and height of the pile properly. A fermentation pile that is too small or too short can affect fermentation. The most suitable length, width, and height are about 1.5 * 2 * 3 meters. Duck manure organic fertilizer processing equipment 4. During the fermentation of aerated compost, it is important to remember to use aerobic fermentation. During the fermentation process, it is necessary to ensure sufficient oxygen and control the temperature above 5 degrees. During the construction of the compost, it should not be compressed tightly and try to ensure a natural and loose state. Heat dissipation can reduce the temperature of the organic fertilizer. 5. After experiencing fermentation for about 3-4 days, the temperature of a regular fermentation pile will rise to above 65 degrees. When the temperature drops, if the manure pile no longer has the taste of feces and shows a faint microbial fermentation taste, fermentation can be completed.

 Straw + manure processing organic fertilizer formula: in the composting process of fertilizer production process, livestock manure 80%, straw 20%, comminuted and mixed. The mixing ratio of straw and feces can be determined according to the moisture content of feces. Generally, 65% water content is required for fermentation, that is, when the hand is squeezed into a ball, the water can be seen between the fingers, but no water is dropped. Once the hand is released, it will disperse.
Then, corn flour or brown sugar and bacteria were added to increase the sugar content for the fermentation of bacteria, so that the multi-dimensional complex enzyme bacteria quickly took the advantage. Add the prepared mixture into the mixer for mixing. The mixing must be even and transparent without leaving raw blocks.

The stirred ingredients are stacked into strips with a width of 1.5m-2m, a height of 0.8m-1.2m, and a length of no less than 5m. During the fermentation process, proper oxygen supply and stacking should be paid attention to (when the temperature rises to 75 ℃ or above, it should be turned over several times by compost windrow turner). The temperature rise should be controlled at about 65 ℃. If the temperature is too high, the fermentation products will be affected.
 The moisture content of fermentation materials should be controlled at 60-65%. Too much water leads to poor ventilation, slow temperature rise and odor.
At the initial stage of fermentation, the temperature was between 60 ℃ and 80 ℃ to eliminate the odor of chicken manure and other bacteria; in the middle stage of composting, the materials became loose and dry, and white hyphae grew; at the mature stage, the materials gave off the flavor of distiller’s yeast, and the compost was fermented and matured.
After a little air drying, it can be crushed by a pulverizer, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a screening machine. The finished organic fertilizer is ready for packaging and storage. 

Fertilizer processing Organic fertilizer equipment production line: fresh chicken, pig, cow dung, organic matter, urban garbage, sludge straw, rice husk, etc. are used as raw materials, without any Chemical composition. However, chicken and pig have poor digestion ability, only 25% of the nutrients can be consumed, and the other 75% of the nutrients in the feed are discharged with the feces, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein, etc. This equipment includes semi wet material grinder, fermentation dumper, horizontal mixer, disc granulator, flat film granulator, Manure dryer, cooler, drum screening machine, fertilizer coating machine, quantitative packaging scale, etc.

Powdered Organic fertilizer production line, powdery Manure refers to the fertilizer produced by fermentation of organic raw materials according to a certain ratio, without causing particles. There is a certain difference from traditional composting fermentation, with the standard being 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of the three stages of fermentation, namely pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose the macromolecular materials of organic raw materials into small molecule materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation is also related to the quality of Manure and the effect of fertilizer.

Process steps of powder Organic fertilizer production line:

1. Fermentation tipping machine: The fermentation and ripening of raw materials.

2. Crusher: Crushing fermented materials, the finer the crushing, the more rounded the particles produced.

3. Forklift feeding silo: It plays a role in uniform feeding and does not cause material to accumulate at the feeding port.

4. Mixer: suitable for mixing various materials.

5. Dryer and cooler: The hot air is introduced into the dryer through an induced draft fan to dry the raw materials.

6. Screening machine: Roller screening machine, grading and screening, large particles are re crushed and granulated, powdery particles are directly transported to the granulator, and finished particles are transported to the coating machine for coating.

7. Coating machine: Add a layer of coating agent outside the particles to make their appearance more round and beautiful, which is conducive to the long-term storage of materials.

8. Packaging machine: Automatic packaging, saving labor.

The complete set of equipment for the small-scale organic fertilizer production line of pig manure and cow manure is an indispensable link in the development of the organic green industry, and of course, it is also more in line with the current national policy guidance. With the continuous development of China’s economy, green organic food is deeply loved by people, and organic fertilizers are also increasingly favored by farmers. The production line of pig manure and cow manure small-scale organic fertilizer generally produces 5000 to 10000 tons of organic fertilizer particles using animal manure such as pig manure and cow manure as raw materials, which can cause a large number of microorganisms in the soil to reproduce, especially many beneficial microorganisms. Pig manure and cow manure organic fertilizers contain various active enzymes secreted by the digestive tract of animals, as well as various enzymes produced by microorganisms. These substances, when applied to soil, can greatly improve the enzyme activity of the soil. Applying more organic fertilizers can improve soil activity and biological reproduction and transformation ability, thereby improving soil absorption, buffering, and stress resistance. This to some extent reflects the role of animal manure organic fertilizers in improving soil.

The process flow of treating pig manure organic fertilizer production line into organic fertilizer:

1. For ground stacking, use a ground tipping machine or a fermentation tank to pour materials, and use a trough tipping machine.

2. Evenly sprinkle the bacterial agent and ferment in a pile to achieve heating, deodorization, and ripening.

3. Fermentation lasts for 7-12 days, and the number of turns varies depending on the temperature in different regions.

4. Completely ferment and decompose before exiting the pond.

5. Use a screening machine for coarse and fine screening.

6. Use a crusher to crush the selected large blocks and return them to the screening machine.

7. Use an organic fertilizer mixer to mix and stir the required trace elements.

8. Use a dedicated organic fertilizer granulator for granulation.

9. The formed pig manure particles are sent to a dryer and cooler for drying and cooling.

10. The automatic packaging machine completes the entire process of packaging and warehousing.

The complete set of equipment for pig manure and cow manure small-scale organic fertilizer production line can not only reduce environmental pollution but also turn waste into treasure. It is an ideal equipment for organic fertilizer production enterprises to choose from. It not only allows organic fertilizer processing enterprises to make better profits, but also brings more practical and efficient commercial organic fertilizers to farmers.