Although cow dung is a good raw material for Manure, if it is not fermented, it will still give off odor, and will cause diseases and pests, and the risk of burning roots and seedlings

Advantages of cow dung Manure:

1. Cow dung does not contain any chemical substances and has high organic composition. It is one of the high-quality Organic fertilizer.

2. Rich raw material resources, low prices, and low production costs.

3. The finished cow dung Manure has a wide range of applications, good fertilizer efficiency, can fully improve the soil, provide sufficient nutrition for crops, and is popular with users.

Process of powder Manure production line:

1. Fermentation: Raw materials such as livestock and poultry manure straw are mixed in proportion, and fermentation can begin by adding fermentation strains. During the process, a slot type tipping machine or crawler tipping machine is used for flipping operations, with the aim of fully stirring the raw materials, allowing them to come into contact with oxygen in the air, thereby accelerating the growth rate of microorganisms and achieving rapid fermentation.

2. Deep processing: after the fermentation of raw materials is completed, small Manure complete sets of equipment can be used for production. The first step is to use a forklift to pour the raw materials into the forklift silo, which can continuously and evenly supply the raw materials to the grinder. After the grinder, the raw materials can be crushed into powder materials with uniform fineness, and then a small amount of impurities in the raw materials can be screened out through a drum screening machine, and finally high-quality powder Manure can be obtained, Finally, the entire production process can be completed by packaging into bags using an automatic packaging machine.

In fact, in recent years, with the attention paid to green and healthy food, the sales market of Manure is getting better and better. As one of the high-quality Manure, cow dung is sure to have a good market. The important thing is to see how your sales channel works. Therefore, in the early stages of entrepreneurship, it is necessary to conduct careful research on the surrounding markets, including the supply situation and prices of cow manure raw materials. Whether there are similar large-scale Manure manufacturers around, and the demand of large-scale planting enterprises around, etc. Or do you want to collaborate with large-scale production enterprises and large-scale planting enterprises by analyzing the customer base you want to reach? Or do you want to be a micro enterprise to produce exquisite Organic fertilizer for e-commerce sales? In addition to the large demand for Organic fertilizer for ordinary agricultural crops, there are also a small number of people, such as the greening project of the property community, and the careful care of gardening enthusiasts for flowers and plants, which are inseparable from Manure. Although their demand is small, they often sell at very good prices.

There are many precautions when using the compost windrow turner after purchasing it. It is not only the assembly of the compost windrow turner that can be used safely. It is necessary to train the professional operation personnel of the compost windrow turner in order to safely produce in the future application. At the same time, professional repair personnel are also needed. In this way, the compost windrow turner can be repaired immediately immediately if there is a problem, and there are ways to deal with the various problems that the equipment may present , the same time in the production of the equipment must pay attention to safety, in order to better operation with safety assurance. The following is to explain the use of the compost windrow turner should pay attention to a few points:

1. Grasp the function of the equipment. Understand the operation method, protection method, production capacity and application scope of the compost windrow turner, and understand the effect of all controllers and alarm devices of the equipment. At the same time, we must read the “notice” carefully, and pay attention to the safety accidents that will occur if the organic fertilizer equipment continues to operate under low pressure and high temperature.

2. Understand the operating procedures. The safe production of the organic fertilizer machine depends on the careful operation of the operator and the grasp of the technical functions of the equipment. Therefore, it is the responsibility of each operator to understand and grasp the operation requirements of the compost windrow turner, the potential accidents and Preventive Measures Existing in the operation site, and discuss such problems with the management personnel.

3. Check before launch. Before starting the compost windrow turner, it is necessary to admit that the protective device is safe and undamaged, check whether the oil circuit system is normal, whether there is oil leakage, and whether the components in the compost windrow turner have been fastened, so as to ensure that the equipment can be started again without any hidden danger.

In recent years, in order to further protect the ecological environment and reduce air pollution, it is advocated to use chicken manure, cow manure, pig manure and other livestock manure to make Organic fertilizer instead of chemical fertilizer. In addition, there will be corresponding preferential policies and subsidies for the purchase of Manure or Manure production equipment. With the policy support and subsidy amount, many large farm owners and farmer friends have purchased Manure, greatly increasing the domestic market demand for Organic fertilizer, thus increasing the purchase rate and demand for Manure equipment.

The products produced by the production line of Manure equipment are mainly made of chicken, pig, and cow dung, which are pure natural without any Chemical composition cultivation technology. The digestion ability of chicken, pig, and cow is relatively poor. The food eaten each time can only consume 25% of the nutrients, while the other 75% of the nutrients in the feed are discharged with the feces, so that the dried products contain organic matter, amino acids, proteins, and other components. The chicken manure dryer has not only created economic benefits for enterprises, but also made significant contributions to human environmental protection projects.

The equipment required for Manure production is diversified, and a small amount of investment can be made. First, experience can be accumulated, and then production can be expanded slowly. The basic Manure equipment can be operated as long as Manure fermentation dumper, Manure grinder, Manure mixer, and Manure conveyor.

Simple Manure processing can be completed by Manure composter and Manure granulator, which is suitable for small processing plants that have low production process requirements and can be sold after simple treatment. The characteristic is small production and sales, low investment cost, and low risk. If more raw materials need to be processed, more Manure equipment should be invested. However, the quality of Manure produced will be better and the profits will be comparable. Those who have no experience can start from small Manure processing plants, and expand the production scale according to the situation after accumulating some experience.

The fermentation compost windrow turner must follow certain operation specifications in the use process, otherwise it may cause certain safety hazards. If it affects the production and operation, what precautions should be paid to the workers in the process of operation.

1. Before using the compost windrow turner, check whether the parts are firm.
2. When the machine is running, especially around the high-speed parts, it is strictly forbidden to stand around the equipment.
3. When the compost windrow turner is in progress, it is strictly forbidden to stand in front of and behind the machine to prevent throwing objects and hurting people.
4. The power must be cut off when checking the cutter body, transmission shaft and gearbox parts of the organic fertilizer machine. If parts are replaced. The engine should be turned off. It is strictly forbidden to replace parts when the engine is not turned off.
5. If abnormal sound is found during operation, stop the machine immediately for inspection, and continue to work after troubleshooting.
6. When the turnover shaft rises and falls, when the height of both ends is inconsistent, the turning shaft is forbidden to rotate.

Cow dung organic fertilizer fermentation equipment: to produce organic fertilizer with cow dung as raw material, fermentation must be carried out first. Cow dung itself has comprehensive nutrients. It is not only rich in essential nutrients such as organic matter, nitrogen, phosphorus, potassium and other trace elements, but also contains a variety of biological enzymes and microorganisms. However, they need to be absorbed by fermented cow dung, otherwise harmful substances will affect crops, not only can not provide nutrition, but also cause harm such as burning seedlings and pests.

The cattle farming industry in China is growing with the increasing consumption of beef cattle, and processing cow manure into organic fertilizer is also the main means for the cattle farming industry to treat cow manure. The quality of the cow manure organic fertilizer production line also determines the quality of the finished cow manure organic fertilizer. High quality cow manure organic fertilizer has higher nutritional components, and higher prices and profits. Therefore, when choosing equipment for the cow manure organic fertilizer production line, we should not only pay attention to the price of the equipment, but also pay more attention to the manufacturing process and good operation performance of the organic fertilizer equipment to avoid causing problems during the production process and affecting production efficiency.

Process flow of a complete set of powder fertilizer production equipment:

1. Raw material ratio per ton: 500kg of cow manure+300kg of pig manure+200kg of bacterial residue+50g of bacterial strain (cow manure and pig manure can also be replaced by other livestock and poultry manure) Auxiliary materials: When the humidity of livestock and poultry manure is high, appropriate materials with lower moisture content such as straw, rice husk, and cake can be added to reduce the moisture content of fermentation materials.

2. Stacking: According to the above raw material ratio, stack as needed. The length of the pile is unlimited, with a width of 2 meters and a height of about 1 meter. When stacking materials, it is necessary to stack them evenly layer by layer. Select the appropriate width of the tipping machine based on the amount of fecal treatment each time. The following figure shows a slot type tipping machine with lifting mechanism, which can adjust the stacking height and shorten the stacking return speed.

3. Add strain: Expand the strain and residue in a 1:5 ratio (the purpose of this is to dilute the strain and spread it evenly. For example, using 1kg of strain with 5kg of wheat bran or rice husk powder is acceptable). Generally, 1kg of bacterial strains can ferment 10-20 tons of feces and straw. In cases of high fermentation capacity, a dual shaft horizontal mixer can be used to evenly mix and sprinkle on the surface of the pile according to the number of piles.

4. Flipping fermentation: Use a slot type tipping machine to flip and toss the strip pile. When the temperature rises to above 55 ℃, the pile should be flipped every 1-2 days. After 10-15 days of fermentation at 55 ℃, the pile should be folded up. (The purpose of flipping the pile is to promote water evaporation, promote oxygen to enter the inside of the pile, and promote bacterial species to enter the inside of the pile and rapidly reproduce and ferment)

5. Crushing: Fermented materials cannot be directly sold as commodities because long-term stacking can cause agglomeration and other phenomena. At this point, the remaining large pieces of material need to be finely crushed by a high humidity material crusher to obtain powdered organic fertilizer. (In the early stage of fermentation, in order to accelerate the fermentation process, auxiliary materials can be added to a grinder for crushing)

6. Screening: In order to improve sales performance, the powdered organic fertilizer is re screened to obtain uniform and consistent powdered materials before packaging. After following the above steps, the pure powdered organic fertilizer is sieved by a drum screening machine.

7. Packaging: The powdered organic fertilizer can be directly stored and sold after being packaged by an automatic packaging scale.

For chicken farms, it is a headache to deal with dirty and smelly chicken manure, and for Organic fertilizer processing plants, chicken manure is even more valuable. With Manure as raw material, Manure is produced after chicken manure fermentation treatment, which has become a hot commodity for growers. Nowadays, the state strongly supports Manure agriculture and subsidizes some places. It is the dream of many farmers to process biological Manure with chicken manure Manure production equipment. Chicken manure has always been regarded as a good organic raw material by industry experts.

Manure processing equipment is a kind of equipment that uses chicken, pig, cattle, sheep feces, urban sludge, etc. as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, Iron(II) sulfate and other substances, uses rice bran, yeast, soybean meal and sugar fermentation for a certain period of time as biological bacteria, and produces biological fertilizer by mixed fermentation under the effect of sulfuric acid.

Process flow of livestock manure mixed Manure production equipment:

Fermentation – crushing – screening – ingredients – granulation – drying – cooling – rounding – coating – packaging

1. Raw material ingredients: Various animal excrement such as chicken manure, pig manure, cow manure, biogas residue, or raw materials that can be fermented or have fertilizer effects after treatment shall be prepared in a certain proportion.

2. Raw material mixing: use Manure mixer to mix the prepared raw materials evenly to improve the uniform fertilizer efficiency content of the whole fertilizer particles.

3. Raw material granulation: The evenly stirred raw material is fed into a granulator for granulation (either a drum granulator or an extrusion granulator can be used).

4. Particle drying: send the particles made by the Manure granulator to the dryer to dry the moisture contained in the particles, increase the particle strength and facilitate storage.

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

6. Particle grading: Grading the cooled particles, crushing and re granulating the unqualified particles, and screening out the qualified products.

7. Finished film: Coating qualified products to increase the brightness and roundness of particles.

8. Finished product packaging: Bag the coated particles, also known as finished products, and store them in a ventilated place.

The principle of high temperature aerobic rapid composting technology is actually a process of microbial decomposition of organic materials. In this process, organic materials become small molecular humic acid under the decomposition of microorganisms, decompose unusable nutrients into available nitrogen, phosphorus and potassium, and transform macromolecular protein into small molecular amino acids to realize the degradation of organic materials The transformation process of organic matter. At the same time, the composting materials also gather a lot of heat, which makes the temperature of the compost reach above 60 ℃ for a period of time, which can kill pathogens and weed seeds, and realize the harmless process of composting. The low temperature aging process of organic fertilizer can make the microorganism propagate mildly and continue to decompose the organic material. In addition, in the process of reproduction and decomposition of organic material, it can secrete a large number of biostimulants and improve the quality and efficiency of organic fertilizer.

The purpose of aerobic composting of fertilizer production process is to reduce volatile substances and odor in waste, kill parasitic eggs and pathogenic microorganisms, and achieve harmless purpose. In addition, through composting and fermentation treatment, the moisture content of organic materials is reduced, the organic matter is decomposed and mineralized, and nutrients such as N, P, K are released. At the same time, the properties of organic materials become loose and dispersed, which is convenient for storage and use.

After the first composting and fermentation, the organic solid waste has not yet fully matured, so it needs to continue the secondary fermentation, namely aging. The purpose of aging is to further decompose, stabilize and dry the residual macromolecular organic matter in organic matter, so as to meet the requirements of subsequent fertilizer making process.

The processing technology of organic fertilizer is to commercialize the rotten compost materials, and produce high value-added commercial organic fertilizer through organic fertilizer machine and control technology, which is a process of realizing resource utilization. 

Before purchasing organic fertilizer equipment, it is necessary to fully understand personal needs. In order to give everyone a more detailed and in-depth understanding of the selection of organic fertilizer equipment, the characteristics of organic fertilizer equipment should be analyzed in detail from several factors to be considered in the selection of organic fertilizer equipment. Popularization of professional knowledge about organic fertilizer equipment can help you clear knowledge blind spots and purchase and choose organic fertilizer equipment more rationally.

1. Determine the size of organic fertilizer equipment, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determine the shape of the particles: whether they are powdery, columnar, oblate, or standard circular. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of organic fertilizer equipment: The configuration level is different, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different. Generally, some higher configurations need to be added, such as automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal and water dust removal.

4. Determine the type of fertilizer production: whether it is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment. For the same yield, organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperatures, and the model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers: pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and composite microbial fertilizer. The types of organic fertilizers vary, and the equipment for organic fertilizers also varies slightly.

5. Selection of fermentation tipping machine: The general fermentation forms include stack fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods and equipment for organic fertilizer fermentation are different. Generally, using a shallow slot stacker is more suitable for the principle of aerobic fermentation (the advantage of a shallow slot stacker is that it is more in line with the principle of aerobic fermentation, less prone to anaerobic formation, full and complete fermentation, and fast fermentation speed).

6. Determine the level of environmental protection requirements: In areas with low environmental requirements, heavy dust removal is generally recommended, and investment in organic fertilizer equipment is relatively low; Places with high environmental requirements generally choose heavy dust removal and ink dust removal to meet the national air emission quality standards.

Small organic fertilizer complete sets of equipment mainly focus on processing powdery organic fertilizers. Powdery organic fertilizers are currently a mainstream product in the market, which are rich in nutrients such as nitrogen, phosphorus, and potassium, and can provide sufficient nutrients for growing crops. The powdery organic fertilizers produced by this equipment meet national standards and have strong competitiveness in the market.

The main step in the production of biological Manure is the fermentation of raw materials. The use of reasonable raw material ratio and good fermentation strains can increase the content of microorganisms in Manure. In addition, the control of temperature during the fermentation process is also very critical. When the temperature reaches about 70 degrees, the Manure dumper should be used in time to dump materials to avoid excessive temperature and make materials fully contact with the air, Provide favorable conditions for the survival and reproduction of beneficial microorganisms. Therefore, the quality of Manure produced by us will be better.

Use Manure tipping machine to ferment raw materials:

1. A slot type tipping machine is required, and a fermentation tank with a width of 3 meters and a length of 50 meters (capable of fermenting over 200 tons of raw materials) needs to be built, which can also achieve multi tank operation with one machine.

2. Then stack the raw materials of Manure (excrement, biogas residue, straw) in the fermentation tank, mix 1kg humic acid with 20kg water, and mix with the raw materials. 1kg humic acid can ferment 1t raw materials. Mix according to the comparison of raw materials, and the temperature is about 40-60 ℃. 3. The fermentation cycle is 7-10 days, flipping and throwing once every 2 days can completely decompose. (At this point, a slot type stacker can be used)

3. After fermentation, Manure mixer, semi wet material grinder, Manure granulator, dryer, cooler, screening machine, etc. are also needed for the next step of processing.

Fermentation characteristics of biological Manure tipping machine equipment:

1. Suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. It can achieve the function of multiple slots for one machine when used in conjunction with a mobile device.

2. The fermentation tank matched with it can both continuously discharge and batch discharge. High efficiency, stable operation, sturdy and durable, even flipping and throwing.

3. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

4. Equipped with a soft starter, low impact load during startup.

5. Equipped with a gear extraction and pressure lifting system.

6. The tooth extraction is sturdy and durable, with a certain ability to break and mix materials.

7. The limit travel switch plays a limiting and safety role.

Chain plate compost windrow turner is suitable for tank aerobic composting of organic solid wastes such as livestock manure, sludge and straw. The running system of the machine adopts frequency conversion speed regulation, good adaptability to different materials, stable operation, high stacking efficiency and deep groove operation, which can effectively shorten the fermentation period, improve the production efficiency and product quality.
The performance characteristics of chain plate compost windrow turner are as follows
1. It adopts the supporting plate structure of chain transmission and rolling support, with small overturning resistance, energy saving and suitable for deep groove operation.
2. The tipping support plate is equipped with flexible tension and elastic damping system to protect the transmission system and working parts for efficient operation.

3. A removable wear-resistant curved tooth blade is installed on the flip-flop support plate, which has strong crushing capacity and good oxygenation effect of material pile.
4. When turning over and throwing, the materials stay on the pallet for a long time, disperse at high position, fully contact with air, and easy to drop moisture.
5. Through the horizontal and longitudinal displacement, the overturning operation at any position in the groove can be realized, which is flexible and flexible.
6. The hydraulic system is used to control the lifting of the working parts, which is flexible and safe.
7. The organic fertilizer machine can remotely control the machine to move forward, move horizontally, flip and retreat quickly, so as to improve the operating environment.
8. Trough type raw material distributor, automatic discharge device, solar fermentation chamber and ventilation and aeration system can be selected.
9. Equipped with a moving machine to change slots can realize multi slot operation of one machine and save investment.