Summer has arrived, but organic fertilizer production equipment has more opportunities for use. As long as the environment is slightly unclean, it will attract many flies. For breeding farms, it is difficult to clean up, and the generated feces such as chicken manure and pig manure, if not treated in a timely manner, will cause significant environmental pollution, especially to the surrounding air and soil, which will attract a large number of flies and cause trouble for the residents living around.

In fact, animal manure is also a good organic fertilizer. By using organic fertilizer production equipment to process animal manure into efficient organic fertilizer, it can protect the environment while also increasing profits. However, this is not universally understood. The benefits generated by animal manure are also very considerable. Organic fertilizer production equipment is definitely worth owning.

The organic fertilizer raw materials also need to undergo processing steps before granulation:

1. Fermentation: The fermentation purpose of organic fertilizer raw materials is to kill weed seeds, insect eggs, and pathogenic bacteria in the raw materials through high-temperature fermentation. During the process, it is necessary to use organic fertilizer fermentation and tipping equipment for temperature control to prevent damage to beneficial bacteria.

2. Crushing: It is inevitable that there are clumps and hard lumps in the fermented raw materials, which require uniform crushing treatment through organic fertilizer crushing equipment, which is conducive to improving the ball forming rate and particle strength in the granulation process.

3. Stirring: Mix the crushed organic fertilizer raw materials and auxiliary materials evenly to ensure that the organic matter and nutrients in the finished particles reach a uniform state.

Simple organic fertilizer processing can be completed using organic fertilizer composting machines and organic fertilizer granulators, suitable for small processing plants with low production process requirements that can be sold with simple processing. The characteristic is small production and sales, low investment cost, and low risk. If more raw materials need to be processed, more organic fertilizer equipment needs to be invested. However, the quality of the produced organic fertilizer will also be better, and the profits will also be considerable. Those without experience can start from small organic fertilizer processing plants, accumulate some experience, and then expand the production scale according to the situation.

Drug residue often contains a certain amount of active ingredients and a large amount of crude fiber, crude fat, starch, crude polysaccharide, amino acids, and inorganic nutrients. It is one of the best raw materials for the production of Organic fertilizer. Large pharmaceutical companies often produce over ten thousand tons of traditional Chinese medicine residue annually. At present, the treatment of traditional Chinese medicine residues mainly involves landfilling, incineration, and natural accumulation, which can easily cause pollution to the surrounding environment and have high treatment costs. It is estimated that the annual treatment cost of 10000 tons of drug residues is up to hundreds of thousands. If 10000 tons of drug residues are comprehensively used to make Organic fertilizer, it can create an annual output value of several million yuan. After biological activation treatment, the content of nitrogen, phosphorus, potassium, and organic matter (calculated on a dry basis) per ton of pesticide residue is about 3%, 1.5%, 2.3%, and 55%, respectively. Based on an annual production of 10000 tons of pesticide residue biological fertilizer, it can save 81 tons of nitrogen fertilizer, 41 tons of phosphorus fertilizer, and 75 tons of potassium fertilizer, saving resources for society and fully meeting the requirements of circular economy development.

The production line of Manure from pharmaceutical residues is configured with the early fermentation part: Manure fermentation equipment, high moisture material grinder, and drum screen. Later granulation: mixing mixer, Manure granulator, disc granulator, wet mixing teeth granulator, Manure dryer, rotary cooler, drum screening machine, rotary coating machine, automatic weighing packaging machine, middle belt conveyor link. The production capacity of a single production line equipment should be 1-10t/h. If it is too small, it cannot reach the economic scale. If it is too large, it will increase the difficulty of transporting and storing raw materials and finished products. Drug residue is a conventional traditional Chinese medicine residue from pharmaceutical factories. Corn flour provides carbon source for microbial growth, accelerates the early fermentation speed, makes the fermentation temperature rise rapidly, and kills harmful bacteria and insect eggs. Wood chips have a slow-release effect and are excellent water carriers and fiber regulators. Using pharmaceutical residues as raw materials can not only reduce environmental pollution through waste utilization, but also increase the total nutrient content of fertilizers and increase the content of trace elements.

Pharmaceutical residue Organic fertilizer production line is the need of developing circular economy, building a resource-saving and environment-friendly society. It conforms to relevant industrial policies, is conducive to the sustainable development of manufacturers’ production, and can promote manufacturers’ production on the right track of modernization, scale and standardization.

The trough type livestock manure compost windrow turner has the advantages of high working efficiency, stable operation, strong and durable appearance, and can be used to flip and throw materials evenly. It is feasible to use the control cabinet for centralized control of the trough compost turner, manual or automatic control is feasible.
Trough type livestock manure compost windrow turner can be divided into two parts: mixing and shifting. It is the necessary equipment for organic fertilizer production. The organic fertilizer machine has the advantages of small volume, high working height, stable operation, simple operation, strong adaptability to the site and easy maintenance and operation. The structure of the trough compost windrow turner can be divided into: power transmission device, walking device, overturning device and hydraulic lifting device.

Trough type livestock manure compost windrow turner mixes animal manure with microbial fermentation agent or fermented old materials. The material in the trough is turned once a day with a speed of 2-5M / min, which plays the role of oxygen filling and material mixing. Fresh animal manure enters the tank from one side, and is continuously turned by the flipper, and then moves to the other side of the tank to form decomposed organic fertilizer. It takes about 7 days in summer and 15 days in winter.

Anyone who has been to a breeding farm should know that the treatment of livestock and poultry manure is a very difficult problem to solve. The odor is high and untreated, which can easily cause environmental pollution. Nowadays, environmental management is very strict, and organic fertilizer equipment needs to be used to treat livestock and poultry manure into organic fertilizer. This not only solves environmental problems but also solves waste disposal problems.

Production line process of organic fertilizer from livestock and poultry manure

1. Ground strip stacking, using ground tipping machines, or feeding materials in fermentation tanks, using trough tipping machines

2. Evenly sprinkle the bacterial agent, ferment in a pile to achieve heating, odor removal, maturation, and killing of miscellaneous bacteria and grass seeds

3. Fermentation takes 7-12 days, and the number of times the pile is flipped varies depending on the temperature in different regions

4. Completely fermented and matured, discharged from the tank (ground type, directly stacked with a forklift)

5. Use a grading screen for coarse and fine screening (the screened powdered fertilizer can be sold directly)

6. Crush the selected large blocks with a grinder and return them to the grading screen

7. Mix the required trace elements with a pre mixer

8. Granulation using an organic fertilizer granulator

9. Feed into dryer and cooler

10. Automatic packaging machine packaging and sales

At present, investing in an organic fertilizer plant in rural areas is a good entrepreneurial project. If you are starting to invest, it is recommended to first build a small organic fertilizer processing plant. Therefore, you need a set of small organic fertilizer complete equipment, which costs around 100000 to 150000 yuan.

This includes: organic fertilizer tipping machine, forklift silo, crusher, screening machine, and automatic packaging machine. This equipment has an annual output of 500 tons and a daily output of 10-20 tons. It can process raw materials such as animal manure, straw, sludge, and leftovers from food factories into commercial organic fertilizers.

Pig manure organic fertilizer chain plate compost windrow turner is suitable for aerobic composting of organic solid wastes such as livestock manure, sludge and straw.
The running system of the machine adopts frequency conversion speed regulation, good adaptability to different materials, stable operation, high stacking efficiency and deep groove operation, which can effectively shorten the fermentation period, improve the production efficiency and product quality.

Variable frequency speed control system can adapt to the change of working load.
According to the material resistance, the walking speed can be adjusted flexibly to make the organic fertilizer machine more adaptable and flexible.
Optional shifting vehicles can be used to realize the use of multi-tank equipment. If the capacity of the equipment permits, only need to build a fermentation tank to expand the scale of production and increase the value of equipment.
The hydraulic system is used to control the lifting of the working parts, which is flexible and safe.
The machine can be remotely controlled to move forward, move horizontally, flip and retreat quickly to improve the operating environment.
Optional trough type raw material distributor, automatic discharge device, solar fermentation chamber and ventilation and aeration system.

The complete set of automated organic fertilizer production equipment includes: manure dewatering machine, fermentation tipping machine, organic fertilizer crusher, organic fertilizer mixer, organic fertilizer granulator, rotary dryer, cooling machine, drum screening machine, automatic packaging machine, belt conveyor, coating machine, etc.

The current situation of rural cultivation is that about 100-150kg/year of chemical fertilizer is used. However, due to environmental protection needs, all corn stalks and wheat stalks cannot be burned and thrown away in the field. In addition, due to toilet renovation in rural areas, feces also need to be treated and processed. The shortage of organic fertilizer in each township’s farmland reaches several thousand tons, not to mention the farmland in each county; Processing rural organic fertilizer, using cow and sheep manure, corn straw, rice straw, soybean straw, and household toilet manure, opening an organic fertilizer processing plant to improve the quality of existing rural farmland and increase the yield of farmland. Opening a farm manure processing plant in rural areas to process various agricultural raw materials for fertilizer will definitely make a lot of money.

What are the simple configurations of small cow manure organic fertilizer production lines? In fact, a long time ago, we already had traditional manure composting technology, but there were many drawbacks. The traditional composting process had slow fermentation speed, could not achieve automated centralized processing, and production standards were not unified, resulting in uneven product quality, almost unable to sell to the outside world, only for self use. Now we can use simple pig manure and cow manure small-scale organic fertilizer production line equipment to complete the production of high-quality organic fertilizers.

A simple small-scale organic fertilizer production line for pig manure and cow manure

Equipment required for powdered organic fertilizer: fermentation tipping machine, pulverizer, screening machine, packaging machine.

Equipment required for granular organic fertilizer: fermentation tipping machine, grinder, mixer, granulator, dryer, cooler, screening machine, packaging machine.

Farmers are the ones who understand the annual use of fertilizers and the price situation across the country, and the organic fertilizer equipment in the market increases according to the increase in the use of organic fertilizers. Secondly, the current process production cannot achieve complete pollution-free and natural environmental protection. In rural areas, there is a fresh environment purification and vast land, which precisely solves this problem. At the same time, it is also beneficial for research and development and upgrading, reducing energy consumption. Finally, it was personally tested by farmers to mix organic fertilizers and fertilizers, and this is our organic fertilizer equipment.

 According to primary and secondary
(1) Main raw materials. The main raw material of organic fertilizer production process accounts for 30% – 80% of the whole material, which is composed of one or several raw materials. The main materials commonly used are animal manure, straw powder, mushroom residue and so on.
(2) Accessories. It is mainly used to adjust moisture, carbon nitrogen ratio, pH value and permeability of some raw materials, composed of one or several raw materials. Usually, this kind of raw material accounts for less than 40% of the whole material, and the proportion of single material is less than 20%. The commonly used auxiliary materials are wheat bran, soybean meal, peat, plant ash, quicklime, etc.
Classification by raw material properties
According to the properties of raw materials, it can be divided into carbon containing raw materials, nitrogen containing raw materials and conditioner raw materials.
(1) Carbonaceous materials. It refers to the raw materials with high organic carbon content, which are usually used as main composting materials, such as straw, rice husk, mushroom residue, etc. In addition to straw composting, most of the carbonaceous materials are used as auxiliary materials to adjust water content, carbon nitrogen ratio, bulk density and enhance the permeability of materials.
(2) Nitrogen containing raw materials. Generally refers to the raw materials with carbon nitrogen ratio below 30:1, such as livestock manure. There are also some high nitrogen raw materials used as auxiliary materials to adjust the carbon nitrogen ratio, such as soybean meal, fish meal, etc.
(3) Conditioner raw materials. It mainly refers to raw materials used to adjust pH value, such as quicklime to adjust acidity and gypsum to adjust alkalinity. Sometimes the raw materials used to adjust the C / N ratio are summarized as regulators, such as superphosphate, phosphate rock powder, etc. 

The equipment of the organic fertilizer production line is actually an environmentally friendly product, and the raw materials used for organic fertilizer are also sourced from local organic waste. The raw materials include crop straw, farm manure, humic acid, furfural residue, vegetable waste, orchard waste branches, soybean meal, and other raw materials. These agricultural and aquaculture waste can be processed by organic fertilizer production equipment to produce organic fertilizers that are beneficial to our fields, This solution not only allows local materials to be sourced, but also saves costs for enterprises, and effectively helps local relevant departments alleviate environmental pressure. I believe everyone is familiar with the nutritional components contained in organic fertilizers, which have strong fertilizer effects and can effectively alleviate a series of situations such as soil compaction and the dissipation of soil microbial communities. Long term application of organic fertilizers is a necessary measure to maintain a virtuous cycle of agricultural ecology in China.

Generally speaking, the complete equipment of chicken manure organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, screening system and finished product packaging system.

The fermented and decomposed chicken manure is sent to the crusher for crushing, and the fineness of 80 mesh materials accounts for more than 65%. It is sent to the organic raw material warehouse through the conveyor belt. After electronic measurement, it enters the raw material grinder together with other raw materials (nitrogen, phosphorus and potassium) for secondary crushing and mixing. The crushed and mixed material is sent to the organic fertilizer granulator through the belt conveyor, and the particles are sent to the dryer and hot blast stove through the belt conveyor The hot air in the dryer is introduced into the dryer through the induced draft fan, which fully contacts with the organic fertilizer particles entering the dryer. The moisture in the particles is quickly exchanged out, and a large amount of water vapor is introduced into the dust drop chamber by the induced draft fan, and then discharged after dust removal and water washing.

After drying, the temperature of the dried particles is about 70 degrees, which flows out through the tail of the dryer, and then enters the cooler for cooling. The normal temperature air introduced by the induced draft fan fully contacts with the high-temperature particles in the cooler. The temperature of the high-temperature particles is gradually cooled to the normal temperature. The hot and humid air in the cooling organic fertilizer machine is introduced into the dust drop chamber by the induced draft fan, and then discharged after dust removal and water washing. The organic fertilizer particles cooled to normal temperature flow out from the tail of the cooler and enter the screening machine. Under the continuous rolling action of the screening machine, the unclassified organic fertilizer successively passes through the fine screen section and the finished product screen section of the screening machine. The organic fertilizer is divided into three specifications: fine return material, finished product particle and large particle. The fine return material and the crushed large particle are returned to the organic fertilizer granulator through the return belt conveyor After re granulation, the finished product particles are sent into the coating machine through the belt conveyor, and fully contact and mix with the coating oil or functional bacteria that are metered into the coating machine. The coated oil or functional bacteria are evenly wrapped and absorbed on the surface of organic fertilizer particles, and then enter the finished product warehouse. After being measured by the electronic metering packaging machine, they are sent to the packaging machine for packaging and sealing, and then enter the finished product warehouse. 

Sheep manure organic fertilizer has always played an important role in the fertilizer industry and is now deeply loved by farmers in various regions. Sheep manure organic fertilizer is rich in a large amount of organic matter, and is an important source of improving soil organic matter. It can even restore the previously fertile soil that has hardened and deteriorated. This is mainly related to the rich variety of organic trace elements in sheep manure organic fertilizer, which promotes the continuous activity and reproduction of beneficial bacteria in the soil, slowly restoring the firmness of the soil, and increasing the soil’s permeability and water permeability. During the growth and development process of crop roots, they not only obtain abundant nutrients but also fully come into contact with water and oxygen, greatly improving the survival rate of seedlings.

Small organic fertilizer production equipment is used in the processing engineering of animal manure organic fertilizer production lines. Small organic fertilizer production lines have the characteristics of low total investment price, low cost, and low technical requirements, making them suitable for large planting and breeding enterprises and small organic fertilizer factories. Small organic fertilizer production equipment plays an important role in reducing livestock and poultry manure pollution. Processed organic fertilizers are widely used in industries such as fruits, vegetables, tea, grains, and plants. In recent years, due to the large-scale development of animal husbandry, a large amount of feces and sewage have been generated. Organic fertilizer equipment is a large, medium, and small organic fertilizer equipment production line manufacturer that mainly uses decay and deodorization technology, integrating practical and effective decay fermentation technology, particle processing, raw material mixing, drying, packaging, etc., and uses these processing technologies to process livestock and poultry manure into harmless commercial organic fertilizers. These organic fertilizer equipment not only promote the harmless treatment and resource utilization of livestock and poultry manure, but also form an industrial chain of commercial operation and production, achieving industrialization and marketization.

The reason why organic fertilizer has a high profit is that more and more farms are coming, and livestock and poultry manure resources are very abundant, cheap, and even free of money. Many of them are wasted. However, processing organic fertilizer is an essential fertilizer for agricultural cultivation, which is actually turning waste into treasure. Therefore, the prospects of the organic fertilizer industry are still very good.

With the increasing attention of governments at all levels and the recognition of organic fertilizer by farmers, the production and market of organic fertilizer have entered a period of rapid development. In the process of organic fertilizer production by organic fertilizer machine, feed production equipment or general compound fertilizer production equipment is commonly used, but it is often not suitable for selection due to poor pertinence.

1: The results showed that the crawler type compost windrow turner should be used in the strip stack fermentation. This type of composting method has the advantages of flexibility, simplicity, large treatment capacity and good air permeability. When processing the same volume of organic materials, the area occupied by strip stack fermentation is 2-3 times of that of trough fermentation.

2: Trough fermentation: trough fermentation is generally a partition wall built on the cement floor, and the top of the partition wall is paved with guide rails. The compost windrow turner walks on the guide rail and is equipped with a rail changing mechanism. The tipper can move from one trough to another. Whether it is a self-propelled compost windrow turner or a trough tipper with multiple troughs or one trough with one machine, the operation of the tipper will be more flexible if it has the function of breaking and stirring during the turning process.

3: The main equipment of trough fermentation is chain plate compost windrow turner; the chain plate compost windrow turner can be equipped with bacterial liquid spraying device, which can well meet the process requirements and spray mixed bacterial liquid according to the working characteristics of the compost windrow turner, so as to reduce the mixing process in the early stage.