There are 10000 tons of feces and factory waste materials that can be used every year. The actual annual production of finished organic fertilizer is about 8000 tons. According to the above conditions, our company designs the following fertilizer production process for your company as follows:

Production process: fermentation materials are put into the fermentation tank evenly sprinkle the bacteria agent, turn over the pile fermentation, ferment for 12-15 days, leave the trough, sift, crush, premix, (granulation) package and sell. 
1. The trough compost windrow turner adopts trough biological fermentation. According to your production scale, you need to build four fermentation tanks with a width of 3 meters and a length of 50 meters. The fermented material is continuously poured into the fermentation tank, and the turning machine is used to move to the other end of the fermentation tank every day. It is three meters high, and can achieve the purpose of water regulation and uniform mixing, so that a lot of land and a lot of labor can be saved. It can achieve the purpose of being fully decomposed.
2. The forklift moves the fermented organic fertilizer to the semi-finished product stacking area, which is convenient for handling the fermented organic fertilizer every day and leaving the pond in time.
3. The sieving machine sifts the fermented organic fertilizer, and detects the large pieces and sundries inside, which is convenient for the next step of crushing and packaging.
4. The crusher separates the large debris and stones in the sieved organic fertilizer and then crushes them, so that it is beautiful and can ensure the quality of the product.
5. The premixer can premix the sieved and crushed organic fertilizer to ensure the stability of the product quality, and at the same time play a mixing role for the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
6. ​​After the packaging machine is evenly premixed, the organic fertilizer will be granulated if needed, and if no granulation is required, it will be directly packaged and sold.

Organic fertilizer crawler compost windrow turner is a kind of large-scale compost machine. It is full hydraulic operation system, pull rod type steering wheel operation, crawler type walking, strong power, advanced technology, large output, strong overturning capacity, hydraulic lifting adjustment of tipping drum, high automation, simple operation, it is the compost equipment for organic material oxygen consumption fermentation into organic fertilizer.

Organic fertilizer compost windrow turner is a kind of organic fertilizer which can store poultry excrement, agricultural waste, filter mud, sludge, domestic garbage and other pollutants through the principle of oxygen consumption fermentation. It can be heated in one day, deodorized in 3-5 days, (can kill eggs and other pathogens in feces) and become fertilizer in seven days. It is faster and more efficient than other mechanical fermentation methods. According to the requirements of customers, some auxiliary facilities, such as automatic sprinkling device, can also be used.

Ground stacking fermentation mode is a fertilizer making mode which can save civil engineering and human resources. It is necessary to stack the materials into long strip stacks, and the materials are stirred and broken by the compost organic fertilizer machine regularly, and the organic matter is decomposed under aerobic conditions. With the function of crushing, time and labor are greatly saved, and the production efficiency and product quality of organic fertilizer plant are significantly improved, and the cost is greatly reduced. When the tipper works, it can effectively mix sludge, chicken manure and other materials with bacteria and straw powder. It creates better aerobic for material fermentation. It is not only much faster than deep trough fermentation, but also effectively prevents the production of hydrogen sulfide, amine gas, and other harmful and malodorous gases in fermentation, which meets the requirements of environmental protection. 

Organic fertilizer fermentation equipment is currently widely used in organic fertilizer production lines, which can improve production efficiency and produce high-quality organic fertilizers. Before producing organic fertilizers, it is necessary to treat the feces to achieve the best results.

Currently, opening an organic fertilizer processing plant in rural areas is very simple. The raw materials used for producing organic fertilizers are chicken manure, duck manure, pig manure, cow manure, and crude fiber raw materials, which come from a wide range of sources. In addition, small-scale production of organic fertilizers in rural areas requires small equipment investment, low production costs, easy operation, and abundant returns. So, it is suggested that everyone can examine this aspect.

The main investment of organic fertilizer plants is to build rainproof steel structure greenhouses, organic fertilizer production equipment, organic fertilizer raw materials, workers’ wages, fermentation costs, shipping costs, electricity costs, and other expenses. The investment in small organic fertilizer equipment is about 100000 yuan, and other expenses are about 300000 yuan. The overall investment will not exceed 500000 yuan, and the profit per ton of organic fertilizer is at least 200 yuan. The annual output of small organic fertilizer plants ranges from 2000 tons to 5000 tons, with an annual output of 2000 tons, The annual net income is also around 400000 yuan, so building a small organic fertilizer factory only takes about one year to recover costs.

The so-called pig manure and cow manure small-scale organic fertilizer production line refers to a small complete set of equipment that uses cow manure and pig manure as raw materials to process organic fertilizer. The configuration of the small-scale production line is relatively simple, mainly focused on producing powdered organic fertilizer, because the investment in powdered organic fertilizer equipment is lower and it is easier to start. If the benefits are good in the later stage, it can be upgraded again. What equipment is used in the production line of cow manure organic fertilizer? According to the production process of cow manure organic fertilizer, the equipment used in the cow manure organic fertilizer production line includes: pre mixer, fermentation tipping machine (or fermentation tipping machine), crusher, disc granulator, screening machine, and packaging machine. This is the basic configuration for producing cow manure granular organic fertilizer. According to a small production line with an annual output of 3000-5000 tons, the price of the entire equipment is around 150000 to 300000 yuan.

Build a system for resource utilization of livestock and poultry manure, comprehensive utilization of straw, and harmless treatment of diseased and dead livestock and poultry, and establish a professional collection system for livestock and poultry manure and diseased and dead livestock and poultry. By utilizing agricultural waste as a resource, we provide clean energy for rural areas, provide strong protection for black soil through organic fertilizer return, and solve the problem of agricultural non-point source pollution caused by livestock manure pollution.

The trough compost windrow turner is widely used in the fermentation and composting of organic wastes such as livestock manure, sludge waste, sugar mill filter mud, dregs cake and straw sawdust. It is widely used in the fermentation of organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields and Agaricus bisporus planting plants.
Trough compost windrow turner is also known as rail compost machine, track compost machine, compost machine and so on.

The tipping span of our company’s compost windrow turner can be between 3-30 meters, and the dumping depth can reach 0.8-1.8 meters. There are many specifications and models of double groove and half groove type to meet the different needs of customers. There are many types of trough compost windrow turner, and the function configuration is uneven. For detailed parameters, please call the sales manager
Zhengzhou Tianci Heavy Industry Machinery Ltd has been established for 20 years. It has experienced many ups and downs, rich production experience and continuous innovation spirit. Our main production of organic fertilizer machines are: organic fertilizer granulator, crusher, mixer, conveyor, compost windrow turner, coating machine, packaging machine, dryer, cooler, screening machine, etc., while the sale of 1-200000 npk fertilizer production line, organic fertilizer production line, biofertilizer project production line, BB fertilizer complete equipment. We provide customers with a series of after-sales services, such as plant design, equipment debugging and installation. We are looking forward to cooperating with you!

At present, organic food has entered ordinary people’s homes in the market. With the strengthening of people’s health awareness, organic agriculture will usher in rapid development. As an important component of organic agriculture, the organic fertilizer market definitely has unlimited prospects. Because the investment in organic fertilizer processing plants is not significant and there is no technical threshold, as long as the quality is excellent, there is no need to worry about sales. Therefore, in current rural areas, running a small organic fertilizer processing plant is a good entrepreneurial project. Of course, before investing, it is important to consider the local sources of raw materials. In areas with more farmers, setting up such small factories would have lower costs and better prospects.

A complete organic fertilizer production line includes equipment such as fermentation tipping machine, grinder, feeding machine, horizontal mixer, organic fertilizer granulator, dryer, cooler, screening machine, weighing and packaging machine. This organic fertilizer production line can be used to produce granular and powdered organic fertilizers. Firstly, it is necessary to determine the product requirements for production. Currently, there are many types of organic fertilizers, organic inorganic compound fertilizers, bio organic fertilizers, granular organic fertilizers, and powdered organic fertilizers circulating in the market. Different products require different production line equipment, and small cow manure organic fertilizer production lines can be used to produce ordinary organic fertilizers. Whether the raw materials for organic fertilizer processing are chicken manure, cow manure, pig manure, or sheep manure, they can be used.

The machine equipment for making organic manure from cow dung can not only make organic manure from cow dung and sheep dung, but also the production line of general organic manure equipment is suitable for chicken dung, pig dung, cow dung, sheep dung, straw, medicine residue, furfural residue, humic acid, pond mud, domestic sludge of urban sewage treatment plant, etc. The selection of organic fertilizer production equipment varies slightly due to different raw materials.

Choosing the correct configuration of organic fertilizer production lines is also important for improving the efficiency of organic fertilizer production lines. Organic fertilizer production line manufacturers can achieve good sales in the fierce market competition, not only because of the excellent quality and unique design of the equipment, but also because our factory has professional technical personnel to guide the installation of the equipment and teach operating skills hand in hand. We also impart experience in daily maintenance of the equipment, so that the organic fertilizer production line can serve users to the maximum extent and bring considerable economic benefits.

Compared with similar products, the trough compost windrow turner has unique advantages in price and performance. The organic fertilizer plants in our country can not only save the cost, but also produce more environmentally friendly organic fertilizer, and have the capital to develop a larger market.

Trough type compost windrow turner is widely used in organic fertilizer plant, compound fertilizer plant, sludge waste plant, horticultural field and Agaricus bisporus planting plant. By using modern technology, livestock manure, agricultural and animal husbandry waste, urban domestic waste, filter mud, sludge, waste residue, distiller’s grains, etc. are harmlessly and synergistically treated to make them safe fertilizers for improving soil and improving crop quality. The organic fertilizer machine is an ideal equipment for transforming part of pollution sources and organic wastes into bio organic fertilizer.

Trough type compost windrow turner is suitable for aerobic fermentation. It can be used with solar energy fermentation chamber, fermentation tank and transfer machine. The function of one machine with multiple slots can be realized by matching with the mobile machine. The matching fermentation trough can not only discharge material continuously, but also batch discharge. High efficiency, stable operation, strong and durable, even flip. Control cabinet centralized control, can realize manual or automatic control function.  

Pig farms can not only solve the problem of fecal pollution, but also bring extra income and kill two birds with one stone by establishing organic fertilizer production line and processing manure into organic fertilizer. Organic fertilizer production process is a production line with solid-liquid decomposition, sterilization and deodorization technology as the core, which integrates manure fermentation, raw material mixing, granule processing, drying, packaging and other fertilizer production equipment and technology.

 Equipment included in pig manure organic fertilizer production line 
1. Fermentation compost windrow turner: it can ferment and turn the materials in the fermentation process.
2. Pulverizer: pulverizing high humidity materials and other raw materials in the production process of organic fertilizer.
3. Mixer: to mix a variety of raw materials.
4. Organic fertilizer granulator: Granulation of mixed materials; easy to separate and package.
5. Dryer: drying granular materials with certain humidity.
6. Cooler: it can quickly cool the dried materials and increase the production efficiency.
7. Screening machine: screen and grade the finished fertilizer.
8. Coating machine: the particles are coated outside to prevent the caking of fertilizer.
9. Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.

The production principle of organic fertilizer is mainly to use organic fertilizer equipment to quickly ferment and mature into organic fertilizer. It is necessary to add biological fermentation equipment and use chicken manure fermentation equipment for aerobic fermentation. Biofertilizer fermentation agents can ferment the excrement of animals such as pigs, cows, sheep, chickens, ducks, quails, etc. to produce organic fertilizer, as well as ferment and mature various straw, fallen leaves, withered grass, etc. to produce bio organic fertilizer, making it very convenient to obtain materials.

Firstly, we need to carry out fermentation. The main purpose of fermentation is to allow the cow manure to undergo sufficient high-temperature decomposition, which will eliminate the bacteria and weed seeds in the manure. The addition of beneficial fermentation bacteria will breed a large number of beneficial microorganisms, improve the various beneficial trace elements of organic fertilizer. During fermentation, we need to adjust the carbon nitrogen ratio to around 25:1, water content to around 55%, and then add fermentation agents, Start a fermentation cycle of about 15-20 days, during which regular stirring and temperature control are required to better contact the raw materials with oxygen, in order to accelerate fermentation and ripening. If it is a small amount of operation, manual labor or small agricultural forklifts can be used for flipping and mixing. If the amount is large, a professional cow manure organic fertilizer flipping and throwing machine needs to be used. After the fermentation cycle is completed, our cow manure organic fertilizer will be fermented. However, the organic fertilizer fermented in this way is relatively crude and only suitable for self use or short distance sales, and the profit margin is also very low. If it can be made into commercial organic fertilizer, the profit per ton should also be at least 200-300 or more. To produce commercialized organic fertilizer, further processing is required. Powdered organic fertilizer needs to be crushed into powder using a cow manure crusher, and granular organic fertilizer needs to be made into cow manure granular fertilizer using an organic fertilizer granulator.

The equipment we can choose includes: organic fertilizer flipping equipment, organic fertilizer crusher, horizontal mixer, organic fertilizer granulator, dryer, cooler, screening machine, packaging machine, etc. Due to the different quality of equipment produced by different organic fertilizer equipment manufacturers, the service life of the sheep manure organic fertilizer processing production line we have built is different, which seriously affects the investment of the sheep manure organic fertilizer processing production line.

 In today’s society, with the increasing demand of consumers for intelligent production of organic fertilizer granulator, the multifunctional organic fertilizer equipment will receive more attention and love from customers.
Facing the huge market population, the demand for organic fertilizer granulator will naturally increase. In order to better serve customers and consumers, the organic fertilizer granulator manufacturers only think about the direction of intelligence and automation, in order to better improve the production technology of organic fertilizer production equipment. Therefore, in order to make the organic fertilizer equipment better serve customers, the enterprise only needs to carry out technological innovation on the equipment as soon as possible, so that the development of the equipment is closer to the production, so that the organic fertilizer machine will develop more healthily. Only with the continuous upgrading and rapid growth of organic fertilizer machinery, can we better promote the development of enterprise economy.

So far, almost 80% of the organic fertilizer machines have completed the progress of agricultural circular development. As we know, biogas is recyclable. This development model has played an environmental protection role, effectively prevent pollution, improve the utilization rate of waste, can be said to turn waste into treasure, now the organic fertilizer granulator has also realized the function of green environmental protection.
Organic fertilizer machine is actually to convert animal manure fertilizer into organic fertilizer, in which some crop straw can be added into animal manure. Now with the continuous improvement of technology, the technical level of organic fertilizer granulator manufacturers and organic fertilizer equipment has also reached a new level. Now, the power of organic fertilizer equipment manufacturers is growing. 

The fertilizers processed on the pig manure organic fertilizer production line mainly have the following advantages:

1. Pig manure organic fertilizer does not contain any chemical components.

The main raw material for pig manure organic fertilizer is organic matter, which increases the content of organic matter in the soil.

3. Pig manure organic fertilizer can also produce a large number of microorganisms in the soil, especially many beneficial microorganisms such as nitrogen fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc.

Process flow of pig manure organic fertilizer production line

Pre fermentation inspection: If the moisture content in the raw materials is too high, a dry wet separator can be used to reduce the moisture, or straw can be added to control the moisture. The moisture content can be controlled at around 55% before fermentation can begin. Check for the highest moisture content

The simple way is to grab it with your hands. If the water flows through your fingers, it indicates that the moisture content is too high. If it is squeezed into a ball, it indicates that the moisture content is low. It is best to hold it with your hands without spilling.

Fermentation process: Organic fertilizer bacterial agents can be added according to the product, and if there are no requirements, they may not be added. If you want to accelerate the fermentation speed of raw materials, you can add organic fertilizer fermentation agents. During the fermentation process, pay attention to controlling the fermentation temperature at all times. When it reaches around 70 degrees, use an organic fertilizer tipping machine to flip it until the fermentation is completed.

Organic fertilizer crushing: After the pig manure organic fertilizer raw material is fermented and matured, it is crushed using an organic fertilizer crusher. If it is produced as powdered organic fertilizer, it can be directly packaged and stored. If producing granular organic fertilizer, it is necessary to use a dedicated organic fertilizer granulator for granulation, and then use organic fertilizer screening machines, organic fertilizer drying machines, and other equipment to better process and improve the quality of pig manure organic fertilizer products.

Regarding the impact of environmental protection policies on the organic fertilizer production line industry, as the main raw materials are non renewable resources such as land, the policy orientation has begun to advocate environmental protection and energy conservation policies. The country has to make relevant adjustments in the development direction of related industries. The development speed of organic fertilizer production lines is rapid, and market demand is constantly expanding, thanks to the support and guidance of relevant national policies. Further understanding of the current organic fertilizer industry has begun to touch on the core part of industry policies. Production enterprises should actively face market challenges, focus on investment in high-tech, and further adjust their products according to market demand.