Regarding the issue of organic fertilizer, everyone is discussing more enthusiastically, so, how much do you know about chicken manure organic fertilizer? Let’s talk about the process of chicken manure organic fertilizer, and hope to help everyone understand the process of base fertilizer organic fertilizer.

1. The chicken manure and other auxiliary substances are fermented and decomposed through the compost windrow turner.

2. Transport the processed chicken manure directly to the raw material silo (or raw material mixer)

3. The chicken manure is transported to the disc homogenizer, and evenly added to the rotating disc of the disc granulator; the liquid component or an appropriate amount of water is sprinkled through the liquid component distributor of the disc granulator On the material in the disc, the amount of liquid phase required for ball formation is met; the rotating disc and the edge of the disc produce friction and centrifugal effect on the material, so that the material produces circumferential movement, and the powder particles are mutually rubbed and kneaded. Extrusion, gradually agglomerated into balls; fertilizer granulation is the most important step in the fertilizer production process.

4. Transported to the organic fertilizer dryer for heat exchange with the heat from the hot blast stove

5. Transported to the hot sieving to sort particles, and the fine particles are directly returned to the disc homogenizer, as the core to continue to participate in the adhesion of the particles into balls

6.Transfer to the organic fertilizer cooler, and cool the fertilizer through natural cold air or strong cold air

7. Transported to the finished product sieving machine, the large particles are crushed by the pulverizer and returned to the disc homogenizer to continue to participate in the ball formation

8. The qualified products after screening are transported to the coating machine for coating treatment

9. Transport to the automatic packaging scale for weighing, packaging, and storage

10. Drying, cooling and workshop dust are emptied up to the standard after being treated by cyclone dust collector, labyrinth dust removal room and wet scrubbing.

All of the above organic fertilizer machine are sold by our company. We are a fertilizer equipment manufacturer, an old factory of 22, welcome to visit.

According to testing, a duck can excrete approximately 100 grams of feces per day, and 10000 ducks can excrete approximately 1 ton of feces per day. According to the breeding cycle, if calculated in 40 days, about 40 tons of feces will be excreted. A duck farm with a sales volume of 1 million per year will excrete around 4000 tons of feces every year. Due to the continuous discharge of feces, it is a problem that duck farms must solve,

The duck manure organic fertilizer production line utilizes organic rich raw materials such as duck manure and plant straw, and processes them into pure natural green organic fertilizers through the duck manure organic fertilizer production line. The duck manure organic fertilizer production line is mainly suitable for the harmless processing of duck manure, achieving resource recycling and utilization. Duck manure organic fertilizer is a new type of organic fertilizer that is not fully digested by ducks. It is specially treated and does not contain any chemical components. It is widely used for geological improvement in sandy, alkaline, and barren land, and can quickly improve soil moisture, increase soil permeability, and have a good effect on increasing agricultural crop yield.

Production process of organic fertilizer from livestock and poultry manure:

1. Raw material ingredients: Various animal excrement such as chicken manure, pig manure, cow manure, biogas residue, or fermentable and fertilizer efficient raw materials shall be prepared in a certain proportion;

2. Mixing of raw materials: Stir the prepared raw materials evenly to improve the overall uniform fertilizer efficiency content of the fertilizer particles;

3. Raw material granulation: The evenly stirred raw material is fed into a granulator for granulation;

4. Particle drying: The particles made by the organic fertilizer granulator are fed into the dryer to dry the moisture contained in the particles, increasing their strength and facilitating storage;

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport;

6. Particle classification: Classify the cooled particles, and regrind the unqualified particles through an organic fertilizer crusher to screen out the qualified products;

7. Finished product coating: coating qualified products to increase the brightness and roundness of particles;

8. Finished product packaging: Bag the finished product particles and store them in a ventilated place.

The method and steps of treating duck manure with a slot type organic fertilizer tipping machine

1. Stir well the fermentation agent: Add an appropriate amount of organic fertilizer fermentation agent to about 3-5 tons of duck manure. Add an average of 20-30 kilograms of rice bran, corn, and bran to each kilogram of fermentation agent, stir well, and sprinkle them into the prepared materials (referring to the duck manure adjusted for dry and humidity in step 2) for the best effect.

2. Moisture regulation: During the process of fermenting organic fertilizers, it is very important to determine whether the moisture content is suitable. It should not be too high or too low, and should be kept at 60-65%. The judgment method is to tightly grasp a piece of material, see a watermark on the finger joint, but do not drip, and it is advisable to disperse on the ground (if the moisture is too high, dry straw powder, wheat bran, and bran can be added to neutralize the moisture).

3. Building a fermentation pile: When making a fermentation pile, it should not be too small or too short. If it is too small, it will affect fermentation. The height is generally around 1.5 meters, the width is about 2 meters, and the fermentation effect of a pile with a length of 2-4 meters or more is better. The top layer is covered with semi wet straw (especially during composting in winter to provide insulation). If it rains, it can be simply covered with plastic film, but there is no need to seal it (note: straw decomposition is aerobic fermentation, not sealed, and it is required to be stacked loosely as much as possible). On sunny days outside of winter, the plastic film can be opened once a day to facilitate aeration and aerobic fermentation. To avoid rain, If conditions permit, a rain shelter can be set up above the material to prevent it from getting wet. When building a pile, it is advisable to add organic materials such as straw powder, mushroom residue, peanut shell powder, or rice husk, sawdust, etc. to the material in order to regulate its aeration. If rice husk or sawdust are added, the fermentation time should be extended due to their high cellulose lignin content.

4. Mixing and aeration: This is compost fermentation, and oxygen fermentation is necessary. Therefore, during the fermentation process, oxygen supply measures should be increased. Stacking should not be tightly pressed, and natural looseness should be maintained. After stacking, a stick can be used to poke several holes in the manure pile to achieve mixing, frequent flipping, and aeration, otherwise anaerobic fermentation will affect the material fermentation effect.

5. Fermentation completion: generally, after 72 hours of duck manure accumulation, the temperature will rise to 50~60 ℃, and can reach more than 65 ℃ on the fourth day. Under this high temperature, it is recommended to start loosening the material, which can be overturned once, or inserted with a stick or a long rake to loosen the material for several times. In general, during the fermentation process, there will be 2-3 times of high temperatures above 65 ℃, which can be overturned 2-3 times to complete the fermentation, completely deodorize the material, ferment and mature, and sterilize and kill insects. The symbol of success is that the material has completely lost the foul smell of feces, and instead has a faint aroma after biological fermentation.

The fermentation time of the slot type organic fertilizer tipping machine depends on the degree of pollution of the raw materials used and whether the added straw is used for cutting short. Alternatively, if the manure is foul smelling, the corresponding fermentation time is longer, which may take more than 20 days. If compared to fresher manure, the fermentation can be successful in about 15 days. During this period, the manure is loosened every 3 days, and only needs to be loosened or flipped twice.

Bio-organic fertilizer refers to a type of microbial fertilizer and organic compound composed of specific functional microorganisms and organic materials that are mainly sourced from animal and plant residues (such as livestock and poultry manure, crop straw, etc.) and undergo harmless treatment and decomposing. Fertilizer effect. Because of the addition of Bacillus subtilis, Bacillus amyloliquefaciens and other beneficial bacteria, which can decompose and utilize plant residues in the soil, it is also popularly called “bacterial fertilizer”. I recommend the fertilizer equipment used in the decomposing process is the compost windrow turner.

Bio-organic fertilizer has complete nutrient elements, which can improve the physical and chemical properties of soil and enhance the ability of soil to retain water, fertilizer and supply. After entering the soil, the beneficial microorganisms form a symbiotic proliferation relationship with the microorganisms in the soil, which not only inhibits the growth of harmful bacteria, but also produces a large number of metabolites during the growth and reproduction process, promotes the decomposition and transformation of organic matter, and directly or indirectly provides a variety of nutrients and stimulation for crops Sexual substances, promote and regulate crop growth. Continuous application can greatly alleviate continuous cropping obstacles and reduce environmental pollution. It is an environmentally friendly fertilizer. We have a complete set of organic fertilizer machine.　　

In production, biological bacterial fertilizers with organic matter content above 50% are generally recommended to use 120-150 kg per mu as base fertilizer or topdressing, which can reduce labor input.

The chicken manure organic fertilizer production line uses fresh chicken manure as raw material, undergoes a series of processing treatments, and produces high-quality chicken manure organic fertilizer. There are two steps required for processing commodity organic fertilizers: the pre fermentation and treatment part and the deep processing granulation part. The complete production line equipment includes fermentation stacker, forklift silo, crusher, mixer, granulation machine, dryer, cooling machine, screening machine, coating machine, packaging machine, belt conveyor, and other equipment.

Process flow of organic fertilizer granulation production line configuration:

1. The processing of organic fertilizers mainly involves collecting raw materials, then proportioning them according to the required formula, adjusting the moisture and carbon nitrogen ratio of the raw materials, and starting fermentation.

2. Fine crush the fermented raw materials to achieve the required particle size before granulation.

3. Add the crushed raw materials to the corresponding auxiliary materials and stir evenly.

4. Organic fertilizer granulator is used to granulate the mixed raw materials. The granulator includes disc granulator, new wet granulator, polishing machine, drum granulator and other models. Appropriate granulators are selected according to the characteristics of raw materials.

5. The prepared particles are transported to an organic fertilizer dryer, and their original moisture content is dried to below 15% to increase their particle strength.

6. The dried particles are transported to the organic fertilizer cooler and quickly cooled and shaped by natural or forced cold air.

7. There may be some oversized or undersized unqualified particles in the produced particles, which will be screened out using a screening machine. The unqualified particles will be returned to the corresponding process to remake the particles, and the qualified particles will enter the next process.

8. Use a coating machine to evenly spray a layer of coating agent on the periphery of the particles, which can effectively supplement the trace elements of the product and improve its brightness and fullness.

9. Qualified products are transported to a fully automatic packaging scale for weighing, packaging, and warehousing, and all processing processes are completed.

How much is the equipment for the chicken manure organic fertilizer production line

The equipment for a simple chicken manure organic fertilizer production line is within 100000 yuan, and the customer requirements vary. The organic fertilizer production line we configure for each customer also varies. The low configuration of the chicken manure organic fertilizer production line only requires a crusher, mixer, granulator, screening machine, and packaging machine. This is a basic configuration, and equipment is added according to the actual needs and requirements of customers. Therefore, the equipment prices for the entire chicken manure organic fertilizer production line range from tens of thousands to hundreds of thousands.

At present, the Chinese government has seriously recognized the importance of environmental protection and strengthened its efforts in environmental governance. Industrial enterprises, agricultural enterprises, and aquaculture enterprises with pollution sources have become the primary targets of national governance. The organic fertilizer production equipment with the ability to solve agricultural and aquaculture pollution has unknowingly become the direction of China’s future agricultural development. With the continuous innovation and rapid development of agricultural technology in China, organic fertilizer products have also undergone new changes. Through the continuous upgrading and improvement of organic fertilizer production equipment and technology, some new products representing higher high-tech levels have entered rural farmland, bringing new hope to China’s agricultural production.

The equipment of the chicken manure fermentation organic fertilizer production line responds to this problem and plays an environmental role in agricultural production. Chicken manure organic fertilizer contains a large amount of organic matter. Using chicken manure organic fertilizer can activate nutrients, loosen soil, enhance soil permeability, promote crop root growth, and enhance crop vitality and immunity. The proverb in rural areas of our country that “the land is fed by manure, and the seedlings grow by manure” to some extent reflects the role of applying chicken manure organic fertilizer in improving soil. Chicken manure organic fertilizer can also promote the proliferation of microorganisms in the soil, especially many beneficial microorganisms such as nitrogen fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. Chicken manure organic fertilizer contains various active enzymes secreted by the digestive tract of animals, as well as various enzymes produced by microorganisms. After applying these substances to the soil, they can greatly improve the enzyme activity of the soil. Applying chicken manure organic fertilizer can improve soil activity and biological reproduction and transformation ability, thereby improving soil absorption, buffering, and stress resistance.

With the increasing attention to environmental protection, organic fertilizer equipment has gradually entered the market’s best-selling ranks. Its process is characterized by large production capacity, high degree of automation, and high product quality, which can produce various fertilizers. With the development of the environmental protection industry, countries have increased their environmental governance, especially in the treatment of waste.

Composting is an ancient and simple method of disposing of organic waste and making fertilizers. With the deepening of research and the improvement of methods, its application is highly valued by various countries, because it has good ecological significance and is also important for agricultural production. Come benefit. There are many reports that the preparation of seedbeds with decomposed compost can inhibit soil-borne diseases. And the antagonistic bacteria that come after the high temperature stage of the composting process can make the number of bacteria reach a high level; the organic matter in the composting process is difficult to decompose, stable, and easily absorbed by crops under the action of microorganisms; at the same time, microorganisms act on Reduce the toxic effects of heavy metals within a certain range. It can be seen that composting is a simple and effective method to make bio-organic fertilizer, which is beneficial to the development of ecological agriculture. In the process of composting, a compost windrow turner is generally used.

Most domestic organic fertilizer products are only composted and fermented for 15-20 days. Such products can only reach harmless standards. The high-quality organic fertilizer compost fermentation process generally takes 45-60 days.

This is because in the warming stage and high temperature stage of the composting stage, harmful microorganisms such as plant pathogenic bacteria, insect eggs, weed seeds, etc. will be killed. However, the main role of microorganisms in this process is metabolism and reproduction, and only a small amount is produced. Metabolites, and these metabolites are unstable and not easily absorbed by plants. In the later cooling period, the microorganisms will humify organic matter and produce a large amount of metabolites that are beneficial to plant growth and absorption. This process takes 45-60 days.

After this process, composting can achieve three goals, one is harmlessness; the other is humusification; and the third is a large number of microbial metabolites such as various antibiotics and protein substances. Only the materials that are decomposed by fermentation can be granulated with organic fertilizer by the organic fertilizer granulator.

At present, the commonly used utilization of farm manure is as follows: firstly, composting. Mainly, farmers use weeds, waste, and crop straw to accumulate compost during the hot season. The second is manure (excluding biogas residue and biogas slurry fertilizer). The third is biogas residue and biogas slurry. The main raw materials for biogas digesters are manure from livestock and poultry farming such as pigs, cows, and chickens, as well as waste from farms. Biogas is the main product, and biogas residue and biogas slurry are high-quality organic fertilizers. Biogas residue can be used as base fertilizer or topdressing. Biogas slurry is used for foliar fertilizer spraying. Biogas fertilizer is a pollution-free organic fertilizer in agricultural production, which can also control pests and has significant fertilizer effects, and is popular among farmers. The fourth is soil and miscellaneous fertilizers. Mainly used by farmers to clean courtyards, clean toilets, burn coal for cooking and heating, as well as urban household waste. After treatment, it can be used as fertilizer, promoting the effective utilization of resources.

The detailed production process of organic fertilizer is as follows:

1. Fermentation tipping machine: After mixing the raw materials, the raw materials are flipped during the fermentation process to ensure full and uniform fermentation of the raw materials;

2. Semi wet material crusher: finely crush the fermented raw materials to achieve the required particle size before granulation;

3. Horizontal mixer: Add the crushed raw materials to the corresponding auxiliary materials for uniform mixing;

4. Organic fertilizer granulator: The stirred raw materials are granulated, and there are various models of granulators. Reasonable selection is made based on the original characteristics and required particle varieties;

5. Drying machine: The prepared particles flow into a rotary dryer, drying their original moisture content below 15% to increase their particle strength and facilitate storage;

6. Cooling machine: The dried particles flow into the cooling machine, quickly cooling and shaping;

7. Drum screening machine: There may be a portion of oversized or undersized unqualified particles in the produced particles. The screening machine is used to screen them out, and the unqualified particles are returned to the corresponding process to remake the particles. Qualified particles flow into the next process;

8. Coating machine: Use the coating machine to evenly spray a layer of coating agent on the periphery of the particles, which can effectively supplement the trace elements of the product, improve the brightness and fullness of the product;

9. Automatic packaging machine: Use an automatic quantitative packaging machine to package finished particles into bags and transport them to the finished product workshop, completing all processing processes.

By utilizing these organic fertilizer production equipment, organic rich raw materials can be processed into ideal organic fertilizers for sale, thereby earning profits. The raw materials for producing organic fertilizers come from a wide range of sources, such as various livestock and poultry manure, urban sludge, animal and plant residues, etc. These raw materials are rich in organic matter, nitrogen, phosphorus, potassium, and other nutrients for crop production, and the purchase price is low. Organic fertilizers are suitable for crops such as wheat, rice, peanuts, fruits and vegetables. They can improve crop quality, improve fruit quality, and benefit human health. They are the best choice of fertilizers for pollution-free green food cultivation.