We purchase organic fertilizer production equipment to establish an organic fertilizer production line for organic fertilizer production. We all know that a complete organic fertilizer production line is valuable, so the maintenance and upkeep of organic fertilizer production equipment is particularly important.

How to correctly solve the wear and tear of organic fertilizer production equipment

1. A relatively easy factor to cause wear and tear on organic fertilizer equipment is dust. Organic fertilizer equipment actually generates a certain amount of dust during operation and after discharge. If not cleaned and maintained in a timely manner, the dust will enter various connections within the equipment, accumulating over time. As the amount increases, the friction at the equipment connections will increase, and even bacteria will accumulate, causing corrosion to the equipment and affecting its performance. So we require the staff to conduct a comprehensive inspection and maintenance of the organic fertilizer equipment in addition to using it.

2. During the operation of organic fertilizers, our staff also need to pay attention to the lubrication of the equipment connections. Long term use of the equipment poses a severe challenge to equipment lubrication. Once there is a lag, the friction force of the equipment will increase. Only high lubrication will provide good power support for the operation of organic fertilizer equipment, and staff should develop a good habit of regularly cleaning and maintaining the equipment.

3. In addition, we need to pay special attention to motor friction, otherwise it will affect the effectiveness of organic fertilizer equipment. The staff should pay attention to constantly checking the operation of the motor. Especially before running under load, the circuit of the motor should be checked and updated immediately if there is any damage to ensure safe operation.

For large aquaculture areas, a large amount of pig manure, chicken manure, and cow manure are produced every day by the farms. They are piled up and discharged at will, polluting the air and smelling, leading to river water pollution and surface water pollution. The environmental protection department is necessary to strictly investigate and rectify the environmental standards for large-scale operations that do not meet the standards. For a large number of sources of manure, there is a guarantee of raw material sources for organic fertilizer production lines, which can ensure that organic fertilizer processing increases enterprise efficiency. The production of livestock and poultry manure into organic fertilizers can also solve local environmental problems, and waste recycling and comprehensive utilization. The production of organic fertilizer from livestock and poultry manure as raw materials can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Animal manure organic fertilizer is widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results.

The workflow of the livestock manure organic fertilizer production line:

1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.

2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.

3. The crushed materials are transported to the organic fertilizer mixer through a belt conveyor, and the auxiliary materials are fed into the organic fertilizer mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.

4. The organic fertilizer granulator converts raw materials into granules and then sends them to the organic fertilizer dryer through a belt conveyor. After drying, the materials are sent to the cooling machine through the belt conveyor for cooling.

5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

Integrated equipment process for poultry and livestock manure treatment: raw material fermentation – automatic raw material batching system – crushing and mixing – organic fertilizer granulation – dryer drying organic fertilizer particles – cooler cooling organic fertilizer particles – screening machine screening qualified organic fertilizer particles – coating machine coating particles smoother – packaging scale automatic filling of organic fertilizer particles – sealing.

The integrated equipment for pig manure treatment includes: fermentation and tipping equipment, mixing equipment, crushing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, conveying equipment, etc. The complete set of pig manure organic fertilizer processing equipment can basically achieve full automation, and the higher the output, the higher the automation of the equipment equipped. The production equipment for pig manure organic fertilizer requires two steps to process commercial organic fertilizer: the pre fermentation and treatment part and the deep processing and granulation part.

The application of traditional organic fertilizer has a long history. So far, it is still the main method of applying base fertilizer in most orchards in autumn and winter. In production, composting, chicken manure, cow manure, pig manure, sheep manure and other livestock and poultry manure and human manure are commonly used in production. Wait. In the fertilizer production process, any raw material can be used for fertilizer production.

 Among them, sheep manure is a natural green fertilizer, containing 4% to 27% organic matter, which is more than other livestock manures. It is rich in nitrogen, phosphorus, and potassium nutrients. The manure is finer and rich in fertilizer. It is a thermal fertilizer. Chicken manure is rich in nutrients, especially the crude protein in chicken manure, the organic matter content reaches 25.5%, and it can become a better green organic fertilizer through proper processing and utilization. Pig manure contains 15% organic matter, the total nutrient content is not high, the carbon and nitrogen are relatively small (14:1), it is easier to be decomposed by microorganisms, and release nutrients that can be absorbed by crops. The organic matter content of cow dung is 14.5%. The air-dried sample contains 43.6% of crude fiber, and the three elements of nitrogen, phosphorus and potassium are close to 1%. According to different materials, the choice of organic fertilizer granulator is also different.

Due to the large amount of traditional organic fertilizer per acre, deep digging and deep burial are required when applying, and the labor intensity is high, which seriously affects the enthusiasm of fruit farmers to apply basic fertilizer in autumn and supplement soil organic matter. Coupled with the current aging of the orchard production staff, the application of traditional organic fertilizer has been greatly challenged, which has affected the sustainable production of the orchard.

The measures such as keeping warm and moisture-proof of organic fertilizer production equipment, replacing mold rollers, repairing connecting parts, updating lubricating grease, cleaning gear boxes, maintaining power, improving and cleaning particle pressing rooms or particle forming rooms, and replacing bearings are all aimed at eliminating hidden dangers in organic fertilizer production equipment.

How to eliminate hidden dangers in organic fertilizer production equipment:

1. For parts that are prone to corrosion or damage, especially more expensive parts such as magnetos, motors, cutting knives, seed pipes, trenchers, conveyor belts, transmission chains, etc., they should be removed and stored indoors, and separated according to the machine category to prevent deformation or damage caused by mutual compression.

2. Firstly, clean the dirt and debris outside the organic fertilizer equipment. Clean and lubricate all bearings, and cover the friction surfaces such as plow walls, disc targets, rotary tiller blades, trenchers, etc. with anti-corrosion agents such as paint, black oil, waste engine oil, etc.

3. Organic fertilizer equipment parked in the open air must first lift the walking wheels, header, etc. off the ground and not come into contact with the soil. For components that are prone to deformation, they should be leveled or erected to eliminate the factors that cause deformation. For those with spring support, the spring should be relaxed.

What technical services do organic fertilizer production equipment manufacturers provide

1. Conduct on-site investigation and draw equipment layout drawings, and provide equipment foundation drawings;

2. Provide on-site guidance for installation, commissioning, and operator training;

3. The warranty period of the equipment is one year, and the seller shall repair it free of charge due to manufacturing quality issues during the warranty period;

4. Responsible for lifelong maintenance of equipment and providing spare parts year-round;

5. Responsible for providing production technology and processes for bio organic fertilizer fermentation.

Production process of sheep manure organic fertilizer production line

(1) Combine sheep dung with an appropriate amount of straw powder, and the amount of mixing depends on the water content of the sheep dung. Generally, 45% of the water content is required for fermentation, that is, the hands are kneaded into a ball, and the fingers see water but do not drip. Dismiss as soon as you let go.

(2) Then, mix the bio-composite bacteria with 1 ton of material (about 1.5 tons of fresh material) with the ratio of 3 kilograms of bio-composite bacteria stock solution. Dilute the bacterial solution and clean water at a ratio of 1:300 and spray them into the material pile evenly. Mix and ferment. Add appropriate amount of corn flour to provide sugar for the fermentation of the bacteria, so that the multi-dimensional complex enzyme bacteria will quickly take the best advantage.

(3) Add the prepared mixture to the mixer for stirring. The stirring must be even and thorough without leaving any lumps.

(4) The mixed ingredients are piled into strips with a width between 2.0 meters and 3.0 meters and a height between 1.5 meters and 2.0 meters. (The fermentation effect of piles with a length of more than 3 meters is better). Use the compost windrow turner to turn over the material once every 3 days, which is conducive to the faster decay of the material.

(5) Composting for 3 days, no smell in 5 days, loose in 9 days, fragrant in 12 days, and fertilizer in 15 days. 1. On the third day of compiling, the temperature can reach 60℃-80℃, which can kill E. coli, eggs and other pests;

2. The odor of sheep dung was eliminated on the 5th day;

3. On the 9th day, the compost became loose and dry, covered with white hyphae;

4. On the 12th day, a kind of distiller’s scent is emitted;

5. The bacterial fertilizer will be fermented and mature on the 15th day. The whole fermentation process is completed in 7-15 days.

The finished organic fertilizer is fluffy, dark brown, with a slight wine aroma or earthy taste, and rich in nutrients. It is used for fruits, vegetables, economic crops, nursery stocks and flowers, and its value is multiplied. 3. The production process can be used after drying. The semi-wet material is crushed by a grinder, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a sieving machine. The finished organic fertilizer is ready and can be packaged and stored

In recent years, with people’s love for green organic food, safe and environmentally friendly organic fertilizers have also attracted people’s attention. The demand for organic fertilizer market has increased, coupled with strong government support and changes in market methods, providing superior opportunities for the sustainable development of the organic fertilizer industry. The perspective of the organic fertilizer production line in small organic fertilizer factories is very good. More and more people are joining the organic fertilizer production camp. Farmers are building new organic fertilizer factories, which not only solve the pollution and safety problems of the farms, but also improve the living and working environment of the majority of practitioners. At the same time, it has become a new economic growth point for the farms.

What conditions do you need to meet to establish a small organic fertilizer equipment factory?

1. The establishment of organic fertilizer equipment factories should comply with environmental policy requirements. For environmental protection, it is not only the desire of the public, but also the policy demand for environmental maintenance in the development of agriculture and animal husbandry.

2. The surrounding radius of the raw material source determines your factory location, site investment, transportation investment, etc.

3. The type of raw materials depends on the detailed equipment used in each process stage, which affects equipment investment prices, etc.

4. A small-scale organic fertilizer production line refers to an annual output of between 5000 tons and 20000 tons, and the production scale determines the production capacity requirements of the equipment, thereby affecting prices.

5. The recycling of resources mainly comes from the recovery of various agricultural wastes, such as livestock manure, kitchen waste, and urban domestic sludge as raw materials for organic fertilizer.

6. Other uses of this small organic fertilizer production line process can be used as feed.

7. To build a factory site, it is necessary to determine the size and investment of the production site based on the planned production scale.

Organic fertilizer equipment can flexibly adjust production according to the needs of different customers. From the selection and use of raw materials, the main raw materials for organic fertilizer equipment are various chicken manure, duck manure, pig manure, and other feces. With relevant ingredients and harmless treatment, granular organic fertilizer can be formed by feeding, drying, stirring, pressurizing, compacting, granulating, and shaping. Due to the advanced technology and strong scientific rationality, organic fertilizer made through organic fertilizer equipment is easy to transport and store Easy to use, satisfied with nutrition, and able to provide customized and personalized services according to the different needs of different customers.

The organic fertilizer production line plays a significant role in promoting agricultural development. One needs organic fertilizer, and the other needs to solve the problem of livestock and poultry manure. Organic fertilizer equipment cleverly connects the two, processing organic fertilizer by processing livestock and poultry manure, while also helping to restore natural ecological balance in the soil.

Four major advantages of using organic fertilizer production lines:

1. Beneficial to human health and well-being.

Untreated livestock and poultry feces have high levels of sulfur, ammonia, and other substances, which breed mosquitoes, flies, and transmit various diseases. After disposal on the organic fertilizer production line, it has a corresponding preventive effect on human life and health.

2. Reduce the pollution of livestock manure to the environment.

With the assistance of organic fertilizer equipment, chicken manure from chicken farms can be cleaned and transported at any time. Fresh chicken manure is disposed of through a series of organic fertilizer production lines such as a pile flipper, semi wet material grinder, mixer, and dryer. The disposed chicken manure is used to remove the odor; Secondly, it completely eradicated various pathogenic bacteria, insect eggs, grass seeds, etc. in chicken manure; The third is to remove harmless substances from chicken manure, residues of chicken medication, and avian influenza virus. In this way, the maximum limit increases the purification of air and the transmission of hazards and losses to the environment, humans, animals, and animals.

3. Increase farmers’ income and solve the employment problem of affluent labor force.

The inorganic fertilizer produced by organic fertilizer equipment has caused changes in the quality of agricultural products, improved yields, and brought higher benefits to farmers. It has also dealt with local unemployment and slowed down the pace of farmers’ prosperity and pursuit of a moderately prosperous life in China. China continuously advocates for green food, pollution-free food, and inorganic food, encouraging green environmental protection. The emergence of organic fertilizer production lines provides fundamental guarantees for such food in China.

4. Beneficial to the export of agricultural products and foreign exchange earnings.

Due to the various export targets of agricultural commodities exceeding the standard, which indirectly affects China’s export of agricultural commodities to earn foreign exchange, it is urgent to produce high-quality agricultural commodities and strengthen international market competitiveness. The biological organic fertilizers produced by organic fertilizer production lines are of great significance in changing the unfavorable situation faced by China’s agricultural commodity exports.

The development of production lines and disinfection systems for organic fertilizer equipment for livestock and poultry manure, as well as the resource utilization of harmless treatment of livestock and poultry manure, will be conducive to promoting enterprise management, forming an industrial chain, achieving industrialization, marketization, and scaling, effectively promoting the development of ecological agriculture and circular economy.