Biofertilizer project industry

Written by fertilizer production line on November 25th, 2019.

The biofertilizer project refers to a kind of fertilizer with both microbial fertilizer and organic fertilizer effects, which is composed of specific functional microorganisms and organic materials mainly from animal and plant residues (such as livestock manure, crop straw, etc.) and through harmless treatment and maturity.

The upstream of bio organic fertilizer products is mainly raw material suppliers, mainly including agricultural waste (such as rice bran, livestock manure, yeast residue, etc.), chemical raw materials (such as urea, potassium sulfate, potassium nitrate, etc.). These industries belong to the fully competitive market with sufficient market supply and little impact on the industry. The downstream industry of bio organic fertilizer industry is agricultural planting, and the development level of planting industry has a greater impact on bio organic fertilizer industry.

Biofertilizer project industry phenomenon

The product quality is uneven and the effect is not stable. From the whole industry, some enterprises still have some problems, such as simple and crude organic fertilizer machine, backward fertilizer production process and low product quality. In particular, in recent years, some newly added fertilizer enterprises generally do not have the ability to produce microbial agents, but to produce fertilizer products by purchasing microbial agents for compounding.

Lack of relevant testing conditions and technical personnel, can not check the quality of the product, can not guarantee the application effect of the product. In addition, as a fertilizer product containing living bacteria, the effect of bio organic fertilizer is limited by application methods and environmental conditions. The effect of bio organic fertilizer product is not very stable, which also affects the further promotion and application of bio organic fertilizer products.

There are many problems in the bio organic fertilizer industry, but it still has made some development. In recent years, the biofertilizer industry has developed rapidly, and its position in the fertilizer industry has been paid more and more attention.

Cow manure organic fertilizer production line

Written by fertilizer production line on November 25th, 2019.

The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

organic fertilizer production line

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio. In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.

Some knowledge about bio-organic fertilizer

Written by fertilizer production line on November 25th, 2019.

How to make bio organic fertilizer? What raw materials are included in the biofertilizer project? Let us know some relevant knowledge.

bio organic fertilizer production line

(1) There are many raw materials for the production of bio-organic fertilizers, which can be divided into the following categories:
1. Agricultural waste: such as straw, soybean meal, cotton aphid and so on.
2. Livestock and poultry manure: such as chicken manure, cattle and sheep horse dung, rabbit dung;
3. industrial waste: such as distiller’s grains, vinegar grains, cassava residue, sugar residue, furfural residue, etc;
4. the dregs of life: such as kitchen waste, etc.;
5. urban sludge: such as river silt, sewer sludge and so on.

(2) Characteristics of bio-organic fertilizer
Eco-organic fertilizers have complete nutrients and can improve soil and improve soil compaction caused by the use of chemical fertilizers. Improve soil physical and chemical properties, and enhance soil water retention, fertilizer retention, and fertilizer supply. The beneficial microorganisms in the bio-organic fertilizer enter the soil and form a mutual symbiotic relationship with the microorganisms in the soil, inhibit the growth of harmful bacteria and transform them into beneficial bacteria, interact and promote each other, and play a synergistic role of the group.

(3) Organic fertilizer raw materials are common
China has a vast territory, a large population, and abundant organic fertilizer resources. It can be said that there are agriculture, animal husbandry, and where there are organic fertilizer raw materials. Bio-organic fertilizer, as a natural green fertilizer, will serve the vast agricultural production.

Equipment features: The produced particles are spherical by using fertilizer granulator machine, the organic content can be as high as 100% to achieve pure organic granulation. The organic particles can be inlaid with each other under a certain force, and no binder is needed for granulation. The particles are solid and can be sieved after granulation to reduce the boring energy consumption. The organic matter after fermentation does not need to be boring, and the moisture content of the raw material can be 20-40%.

(4) Advantages of bio-organic fertilizer
1. There is a kind of organisms and enzymes in organic fertilizer granulation, which can enhance the biological and enzymatic activities of the soil, increase the nutrient content of the soil, and improve the PH of the soil, so that the soil can be suitable for various agricultural growth.
2. The organic fertilizer produced by the organic fertilizer granulator is highly nutritious. If it is put on average, at least 100 days without adding other fertilizers, this effect cannot be replaced by any fertilizer.
3. The organic fertilizer granulator can add anti-pest and disease drugs during production to increase disease and pest damage.
4. The organic fertilizer granulator produces organic fertilizer nutrients, and in addition to the three nutrients of nitrogen, phosphorus and potassium, there are rich calcium, magnesium and silicon, etc., which modify the soil composition and is conducive to crop growth.

Other article about bio fertilizer production,pls see:Bio-organic fertilizer production line

The difference between organic fertilizer and chemical fertilizer

Written by fertilizer production line on November 25th, 2019.

Difference between organic fertilizer and chemical fertilizer

Chemical fertilizer, manufactured by chemical or physical methods, containing one or more nutrient elements for crop growth. Also known as inorganic fertilizers, including nitrogen, phosphate, potash, micronutrients, compound fertilizers, etc. It has strong pertinence and quick effect. There are many kinds of chemical fertilizers, the most common ones are urea.

Organic fertilizer is formed by a variety of animal, plant residues or metabolites after a certain processing technology. Mainly including agricultural wastes, livestock manure, industrial wastes, municipal Sludge,etc. Organic fertilizer is rich in nutrients and can improve soil.

Main chemical fertilizer granulator machine:
Double Roller Granulator
Double Roller Granulator has compact structure, good stability, good sealing, low noise, easy operation and maintenance, etc. The new machine has won the users praise after coming into the market. Wide adaptability for raw materials, such as fertilizer, feed, chemical industry and especially good adaptability for rare earth, metallurgy, coal, biologics environmental protection. On the other hand, it is also the promotion of environment projects.

Disc Fertilizer Granulator (Pan Granulator)
Disc granulator is used to make powder into ball shape, widely applied in organic fertilizer plant, fertilizer plant and mines, chemical industry, food and other industries. The machine for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

Rotary Drum Granulator

rotary drum granulator
Drum granulator is a kind of fertilizer granulator machine can make the material into a specific shape. It is suitable for large-scale production of cold &hot fertilizer granulation line and high and low concentration compound fertilizer line.

Main organic fertilizer granulator machine:
New Type Organic Fertilizer Granulator
This organic fertilizer granulator used for granulation all kinds of organic matter after fermentation, crushing through the conventional organic prilling before granulation. The organic content can be high to 100%, make pure organic granulate, granule is round ball.

Ring Die Granulator
The granulator is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prlling before granulation. no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

Two In One Organic Fertilizer Granulator
The machine can not only granulate a variety of organic matter, especially for the coarse fiber materials which are difficult to be granulated by conventional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal dung and so on. And it could granulate compound fertilizer. Organic fertilizer and compound fertilizer can be mixed and granulated.

Why is organic fertilizer so popular
Organic fertilizer can improve the damage, because the organic elements contained in it will restore soil vitality. Excessive use of chemical fertilizer damage the structure of the soil, and cause great harm to the soil.

Organic fertilizer improves plant’s resistance to disease and insect pests, while chemical fertilizer is a single microorganism population, which is prone to plant diseases and insect pests.

Organic fertilizer production equipment main includes: Compost turner machine, Crusher machine, Screen Machine, Mixing machine, Fertilizer granulator, Dryer machine, Cooler machine, Screener machine, Packaging machine.

Economic Benefit of Producing Slow-acting NPK Complex Fertilizer

Written by fertilizer production line on November 25th, 2019.

Because of the low utilization rate of chemical fertilizer, people try to make a slow-release and high-utilization fertilizer to meet the demand of nitrogen in different growth stages of crops, reduce the loss of nitrogen leaching and volatilization, reduce the fixation of phosphorus and potassium fertilizers in the soil, so that the fertilizer can supply nutrients according to the requirement of crop fertilizer. The available CaO, MgO, SiO 2 and various trace elements in fertilizers are also good soil amendments. The coated NPK fertilizer manufacturing process can produce suitable fertilizer products.

Slow release coated fertilizer manufacturing process

NPK Fertilizer Production Process

According to the sustainable development of agriculture and the demand of improving fertilizer utilization rate, Zhengzhou Tianci Fertilizer Machine Manufacturer has developed a slow-acting, high-utility coated complex fertilizer manufacturing process. The fertilizer manufacturing process is based on the instant granular fertilizer as the core, one or more slow-release plant nutrients as the coating, inorganic acid complex, slow solvent and other binders to wrap water-soluble fertilizer, forming a complex fertilizer with both quick-acting and slow-acting components. We provide fertilizer manufacturing process including fertilizer granulator machine, pulverizer, rotary dryers, coolers, drum screening machines, coating machines, packing machines and other equipment. The whole set of fertilizer production equipment can complete the processing and coating of the particles of the complex fertilizer, so that the fertilizer has high utilization rate in the soil.

Benefits of NPK Fertilizer Production Process

In the process of fertilizer production, the structure and composition of cladding layer can be adjusted to control the release rate of nutrients so as to reduce leaching loss and improve the utilization rate of fertilizers. This fertilizer product not only has the characteristics of slowly releasing nutrients, but also can meet the needs of nutrients for the whole growth period of crops and the ratio of nutrient utilization rate by one basal application. Conventional quick-acting fertilizer increased by 10-30 percentage points, the utilization rate of nitrogen fertilizer could reach 50%-70%, and the amount of fertilizer used could be reduced by 10%-40%. Due to the remarkable economic and social benefits of slow-acting and high-utilization wrapped complex fertilizer, and in line with the direction of fertilizer development, it is worth vigorously promoting.

Bio-organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

The development of the industrial age has made great contributions to agriculture in fertilizers, especially organic fertilizers, which are produced. Now the production of bio-organic fertilizers has been mechanized, scaled and integrated, and can provide perfect fertilizer production system, let’s go into the process of biofertilizer project.

bio organic fertilizer production line

The production of bio-organic fertilizer should be determined according to the functional special effects of organic fertilizer. Then the workers first pulverize various raw materials into a certain fineness of organic materials, and mix them according to the formula in the mixer. In this process, a key step is a proportional addition of a kind of “bio-fermenting agent”, which is mixed into the fermentation tank. Because of the deep-cell aerobic fermentation, the floor space is small, the fermentation process does not require labor, and the fermentation cost is greatly saved. Because of the mechanized production, so the fermentation is uniform, no dead angle, and the product quality of the organic fertilizer is ensured from the process. After one night, the temperature of the input raw materials rose quickly, reaching a maximum of 70 degrees.

At this time, the staff could use the compost turning machine and turn on the air blowing equipment. After the end of the dumping, the end of the pool was fermented. The finished product, the new raw materials can enter the fermentation tank, and then repeat.

After the fermentation of the raw material is finished, the following operations can be carried out, including pulverizing the large-sized fertilizer therein, and then uniformly stirring, and then granulating the fertilizer granules by using a fertilizer granulator machine, followed by drying, cooling, sieving and packaging. The final product is put into storage and can be sold at any time.

Understanding the production process of bio-organic fertilizers has a very important role for farmers to purchase fertilizers in the future. Our company produces all kinds of organic fertilizer equipment, and can also help design organic fertilizer production lines. Welcome friends from all walks of life to visit our factory for cooperation.

Sheep manure organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

Sheep manure organic fertilizer is a new type of high-quality organic fertilizer specially treated by organic matter that is not completely digested by sheep. It is suitable for geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because the sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small.

sheep manure organic fertilizer production line

Sheep manure organic fertilizer manufacturing process:
1. Combine the sheep manure with the right amount of straw powder, and mix it with the amount of water depending on the amount of sheep manure. Generally, the fermentation requires 45% water content, that is, the hand is pinched into a group, the fingers are seen in the water, but the water is not dripped. The solution is scattered. Then add cornmeal and strains, the role of cornmeal is to increase the sugar, for the fermentation of the strain, so that the multi-dimensional complex enzymes quickly dominate.

2. Add the mixed mixture to the mixer for mixing. The mixing must be uniform, and it should be thoroughly penetrated without leaving a block.

3. The stirred ingredients are piled into strips with a width of 1.5 m to 2 m and a height of 0.8 m to 1 m, which are thrown once every 2 days with a compost turner machine.

4. Stacking 2 days warming, 4 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer (that is, the second day of the heap temperature can reach 60 ° C-80 ° C, killing E. coli, eggs and other pests and diseases On the 4th day, the smell of sheep manure was eliminated; on the 7th day, the compost became loose and dry, and it was covered with white hyphae; on the 9th day, a scent of koji was produced; on the 10th day, the fertilizer was fermented and matured).

5. The compost can be crushed with a semi-wet material pulverizer if it is dried slightly, granulated by an organic fertilizer granulator machine, dried and dehydrated by a dryer, and then screened through a sieve machine, the finished organic fertilizer is ready, it can be loaded, packed and stored.

Application of Double-screws Turning Machine in Organic Fertilizer production line

Written by fertilizer production line on November 21st, 2019.

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

compost turner machine

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.
Double-screws Turning Machine performance characteristics:

Fully stir the doping to make the material meet the granulation demand quickly.
Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.

5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipments in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line and biofertilizer project

The working principle of the disc granulator in the fertilizer production line

Written by fertilizer production line on November 21st, 2019.

The disc granulator machine is mainly used in the NPK fertilizer production line and organic fertilizer production line to produce various granular products; it’s also used in pharmaceutical products, fertilizers, feeds, etc. Adopting the overall arc structure, the granulation rate can reach above 93%. The granulation tray has three discharge ports, which facilitates intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

disc granulator machine

Disc fertilizer granulator machine working principle:
The raw meal powder is uniformly wetted by the atomized water in the mixer to form a spherical core having a uniform particle size, and then fed into a ball plate for ball formation. The moisture of the ball should be controlled at 12-14%. Most of the water should be added in the twin-shaft mixer. Only a small amount of supplementary water is added to the ball plate, and the amount of water added is controlled to be about 0 to 3%. The dry powder granulation is directly added to the ball-forming plate, and the proper amount of water is sprayed. The raw material nucleus enters the spherical disk and is subjected to centrifugal force, friction and gravity in the disk, and moves along the parabola. Due to the cohesiveness and plasticity of the material, the cores are bonded to each other and gradually grow up during the movement. When the inclination angle of the ball disc, the height of the disc edge, the rotation speed and the moisture are constant, the balls of different particle sizes roll downward from the edge of the disc at different disengagement angles due to different gravity. During the continuous rolling process, the ball continuously discharges the water in the ball out of the surface. Due to the cohesiveness of the material and the natural volatilization of the surface liquid film, the ball has certain strength, and then the disk is rotated with the tilting of the disk. The sides are discharged out of the pan.

Disc granulator performance advantages:
1. The raw materials are suitable for a wide range of applications. They can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical feed, coal, metallurgy, etc., and can produce various concentrations and various types (including organic fertilizer, inorganic fertilizer, and magnetic fertilizer etc.) of compound fertilizer.
2. The disc granulator is light in weight, low in height, and flexible in process;
3. The machine has simple structure, convenient adjustment and superior performance.
4. The use of unique unpowered combination scraper integration reduces auxiliary power consumption.

5, high ball formation rate, large rounded particle strength, intuitive operation, easy maintenance and so on.

Fertilizer granulator machine is the core equipment for fertilizer manufacturing process. As one of leading fertilizer machine manufacturers in China, in addition to the disc granulator, we also produce other types of fertilizer granulator machines, and other equipment such as compost turning machines, mixer machine, crusher machine, etc.

Instructions for making chicken manure organic fertilizer

Written by fertilizer production line on November 21st, 2019.

The feces in the farm is a major problem that plagues the farm to solve the environmental pollution at this stage, therefore, we can only solve the pollution angle, to achieve the purpose of waste utilization, through decades of continuous exploration and research, Zhengzhou Tianci Heavy Industries summed up the most effective method of producing organic fertilizer from animal waste fermentation, this will not only convert waste into usable energy but also solve the pollution caused by aquaculture.

chicken manure organic fertilizer production line

Chicken manure contains a large number of microbial harmful bacteria, absolutely cannot be directly applied, and must carry out deep high temperature fermentation. The purpose of certain fermentation is mainly two, one is to kill harmful bacteria, and one is to not fully digest the substance organic, increase the actual organic matter content.

Fermentation is mainly in the ground stacking or fermentation tank, that is, chicken manure stacked in the fermentation tank, the best at the same time to add the appropriate amount of fermentation bacteria, the use of a compost turning machine stirring evenly, usually fermentation time of 12-15 days.

After deep fermentation of chicken manure, it’s dried and crushed. The chicken manure after crushed can be directly applied, but is only called the traditional farm fertilizer, cannot be called commodity organic fertilizer.

However, if you want to make commercialized organic fertilizer, i.e. implement the NY525-2011 standard. According to this standard, the total content of NPK must be greater than or equal to 5%, organic matter must be greater than or equal to 78%, water is less than or equal to 30%, and the PH value is 5.5-8.0. Of course, there are other requirements, such as heavy metal content cannot exceed the standard, tick egg mortality and E. coli value, etc. need to meet the standard. Only meet the above requirements are qualified organic fertilizer. In terms of appearance, commodity organic fertilizers are divided into powder and particles. If you want to produce grain-forming commodity organic fertilizer, but also need to use fertilizer granulator for granulation, organic fertilizer granulation production equipment generally uses a disc granulator machine. Others have rotary drum granulator machine, etc.

Our company is specialized in the organic fertilizer production line, the production of fertilizer equipment are: compost turning machine, crusher machine, blender, fertilizer granulator machine, etc., welcome to inquiry