fertilizer production line – Page 246 – fertilizer production line

Bio-organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

The development of the industrial age has made great contributions to agriculture in fertilizers, especially organic fertilizers, which are produced. Now the production of bio-organic fertilizers has been mechanized, scaled and integrated, and can provide perfect fertilizer production system, let’s go into the process of biofertilizer project.

bio organic fertilizer production line

The production of bio-organic fertilizer should be determined according to the functional special effects of organic fertilizer. Then the workers first pulverize various raw materials into a certain fineness of organic materials, and mix them according to the formula in the mixer. In this process, a key step is a proportional addition of a kind of “bio-fermenting agent”, which is mixed into the fermentation tank. Because of the deep-cell aerobic fermentation, the floor space is small, the fermentation process does not require labor, and the fermentation cost is greatly saved. Because of the mechanized production, so the fermentation is uniform, no dead angle, and the product quality of the organic fertilizer is ensured from the process. After one night, the temperature of the input raw materials rose quickly, reaching a maximum of 70 degrees.

At this time, the staff could use the compost turning machine and turn on the air blowing equipment. After the end of the dumping, the end of the pool was fermented. The finished product, the new raw materials can enter the fermentation tank, and then repeat.

After the fermentation of the raw material is finished, the following operations can be carried out, including pulverizing the large-sized fertilizer therein, and then uniformly stirring, and then granulating the fertilizer granules by using a fertilizer granulator machine, followed by drying, cooling, sieving and packaging. The final product is put into storage and can be sold at any time.

Understanding the production process of bio-organic fertilizers has a very important role for farmers to purchase fertilizers in the future. Our company produces all kinds of organic fertilizer equipment, and can also help design organic fertilizer production lines. Welcome friends from all walks of life to visit our factory for cooperation.

Sheep manure organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

Sheep manure organic fertilizer is a new type of high-quality organic fertilizer specially treated by organic matter that is not completely digested by sheep. It is suitable for geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because the sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small.

sheep manure organic fertilizer production line

Sheep manure organic fertilizer manufacturing process:
1. Combine the sheep manure with the right amount of straw powder, and mix it with the amount of water depending on the amount of sheep manure. Generally, the fermentation requires 45% water content, that is, the hand is pinched into a group, the fingers are seen in the water, but the water is not dripped. The solution is scattered. Then add cornmeal and strains, the role of cornmeal is to increase the sugar, for the fermentation of the strain, so that the multi-dimensional complex enzymes quickly dominate.

2. Add the mixed mixture to the mixer for mixing. The mixing must be uniform, and it should be thoroughly penetrated without leaving a block.

3. The stirred ingredients are piled into strips with a width of 1.5 m to 2 m and a height of 0.8 m to 1 m, which are thrown once every 2 days with a compost turner machine.

4. Stacking 2 days warming, 4 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer (that is, the second day of the heap temperature can reach 60 ° C-80 ° C, killing E. coli, eggs and other pests and diseases On the 4th day, the smell of sheep manure was eliminated; on the 7th day, the compost became loose and dry, and it was covered with white hyphae; on the 9th day, a scent of koji was produced; on the 10th day, the fertilizer was fermented and matured).

5. The compost can be crushed with a semi-wet material pulverizer if it is dried slightly, granulated by an organic fertilizer granulator machine, dried and dehydrated by a dryer, and then screened through a sieve machine, the finished organic fertilizer is ready, it can be loaded, packed and stored.

Application of Double-screws Turning Machine in Organic Fertilizer production line

Written by fertilizer production line on November 21st, 2019.

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

compost turner machine

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.
Double-screws Turning Machine performance characteristics:

Fully stir the doping to make the material meet the granulation demand quickly.
Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.

5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipments in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line and biofertilizer project

The working principle of the disc granulator in the fertilizer production line

Written by fertilizer production line on November 21st, 2019.

The disc granulator machine is mainly used in the NPK fertilizer production line and organic fertilizer production line to produce various granular products; it’s also used in pharmaceutical products, fertilizers, feeds, etc. Adopting the overall arc structure, the granulation rate can reach above 93%. The granulation tray has three discharge ports, which facilitates intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

disc granulator machine

Disc fertilizer granulator machine working principle:
The raw meal powder is uniformly wetted by the atomized water in the mixer to form a spherical core having a uniform particle size, and then fed into a ball plate for ball formation. The moisture of the ball should be controlled at 12-14%. Most of the water should be added in the twin-shaft mixer. Only a small amount of supplementary water is added to the ball plate, and the amount of water added is controlled to be about 0 to 3%. The dry powder granulation is directly added to the ball-forming plate, and the proper amount of water is sprayed. The raw material nucleus enters the spherical disk and is subjected to centrifugal force, friction and gravity in the disk, and moves along the parabola. Due to the cohesiveness and plasticity of the material, the cores are bonded to each other and gradually grow up during the movement. When the inclination angle of the ball disc, the height of the disc edge, the rotation speed and the moisture are constant, the balls of different particle sizes roll downward from the edge of the disc at different disengagement angles due to different gravity. During the continuous rolling process, the ball continuously discharges the water in the ball out of the surface. Due to the cohesiveness of the material and the natural volatilization of the surface liquid film, the ball has certain strength, and then the disk is rotated with the tilting of the disk. The sides are discharged out of the pan.

Disc granulator performance advantages:
1. The raw materials are suitable for a wide range of applications. They can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical feed, coal, metallurgy, etc., and can produce various concentrations and various types (including organic fertilizer, inorganic fertilizer, and magnetic fertilizer etc.) of compound fertilizer.
2. The disc granulator is light in weight, low in height, and flexible in process;
3. The machine has simple structure, convenient adjustment and superior performance.
4. The use of unique unpowered combination scraper integration reduces auxiliary power consumption.

5, high ball formation rate, large rounded particle strength, intuitive operation, easy maintenance and so on.

Fertilizer granulator machine is the core equipment for fertilizer manufacturing process. As one of leading fertilizer machine manufacturers in China, in addition to the disc granulator, we also produce other types of fertilizer granulator machines, and other equipment such as compost turning machines, mixer machine, crusher machine, etc.

Instructions for making chicken manure organic fertilizer

Written by fertilizer production line on November 21st, 2019.

The feces in the farm is a major problem that plagues the farm to solve the environmental pollution at this stage, therefore, we can only solve the pollution angle, to achieve the purpose of waste utilization, through decades of continuous exploration and research, Zhengzhou Tianci Heavy Industries summed up the most effective method of producing organic fertilizer from animal waste fermentation, this will not only convert waste into usable energy but also solve the pollution caused by aquaculture.

chicken manure organic fertilizer production line

Chicken manure contains a large number of microbial harmful bacteria, absolutely cannot be directly applied, and must carry out deep high temperature fermentation. The purpose of certain fermentation is mainly two, one is to kill harmful bacteria, and one is to not fully digest the substance organic, increase the actual organic matter content.

Fermentation is mainly in the ground stacking or fermentation tank, that is, chicken manure stacked in the fermentation tank, the best at the same time to add the appropriate amount of fermentation bacteria, the use of a compost turning machine stirring evenly, usually fermentation time of 12-15 days.

After deep fermentation of chicken manure, it’s dried and crushed. The chicken manure after crushed can be directly applied, but is only called the traditional farm fertilizer, cannot be called commodity organic fertilizer.

However, if you want to make commercialized organic fertilizer, i.e. implement the NY525-2011 standard. According to this standard, the total content of NPK must be greater than or equal to 5%, organic matter must be greater than or equal to 78%, water is less than or equal to 30%, and the PH value is 5.5-8.0. Of course, there are other requirements, such as heavy metal content cannot exceed the standard, tick egg mortality and E. coli value, etc. need to meet the standard. Only meet the above requirements are qualified organic fertilizer. In terms of appearance, commodity organic fertilizers are divided into powder and particles. If you want to produce grain-forming commodity organic fertilizer, but also need to use fertilizer granulator for granulation, organic fertilizer granulation production equipment generally uses a disc granulator machine. Others have rotary drum granulator machine, etc.

Our company is specialized in the organic fertilizer production line, the production of fertilizer equipment are: compost turning machine, crusher machine, blender, fertilizer granulator machine, etc., welcome to inquiry

Qatar Organic Fertilizer Powder Production Line Delivery

Written by fertilizer production line on November 20th, 2019.

The major machines of the Qatar Organic Fertilizer Powder Production Line: Uniform Feeder, Half-Wet Material Crusher, Rotary Screener Machine, Powder Fertilizer Packing Machine, Belt Conveyor and Mobile Belt Conveyor.
Half-Wet Material Crusher:
The series of semi-wet material crusher is a professional one with many years experience and advanced crushing technology at home and abroad by our scientific research personnel. The machine completely solve the problem of organics crushing with high moisture content, which is a national initiative, and declare the national patent. The successful development of this machine played a key role in cutting down the process of the bio-organic and compost fertilizer, Reduce equipment investment and Saving running cost.
Rotary drum screening machine is common equipment in fertilizer production, mainly used for separating the returned materials and finished product, also realize the classification of the end products, and even classify the end products.
Qatar Organic Fertilizer Powder Production Line Delivery
This is a common organic fertilizer production line.

Simple NPK compound fertilizer disc granulation production process

Written by fertilizer production line on November 20th, 2019.

NPK compound fertilizer disc granulation production process flow:

1. Transport qualified raw materials such as nitrogen, phosphorus, potassium and filler to relevant weighing equipment.

2. After weighing, the raw materials are conveyed to the mixer and evenly stirred by strong force.

3. Material is transported to the uniform feeder and evenly added to the rotating disc of the disc granulator; appropriate amount of water is sprayed on the material of the disc through the liquid spraying device of the disc granulator to satisfy the moisture required for the granulation of powder. The rotating disc and the edge of the disc exert friction and centrifugal action on the material to produce the material. The circumferential movement makes the powder particles knead and squeeze each other, and gradually reunite into balls. Because of the difference of particle mass, the gravitational and centrifugal effects are also different. When the gravitational and centrifugal effects of particles increase enough to overcome the friction between particles, they will be thrown out of the disk, and smaller particles will remain in the disk and continue to accumulate fine particles.

NPK compound fertilizer disc granulation production process

4. NPK fertilizer particles are transported to rotary dryer for heat exchange with heat from hot blast stove.

5. Particles are transported to rotary cooler to cool fertilizers by natural or forced cooling air.

6. Fertilizer is transported to the screening machine, and the unqualified fine particles are directly returned to the NPK fertilizer production line for reuse, and the large particles are crushed by the crusher and then returned to the material equalizer.

7. The qualified products after screening are transported to the coating machine for coating treatment.

8. Qualified fertilizer is transported to full-automatic packaging scale for weighing, packaging and storage.

9. Drying, cooling and workshop dust are discharged after being treated by cyclone dust collector, labyrinth dust chamber and wet scrubbing.

Disc fertilizer granulator has the following advantages in compound fertilizer production process

1. The disc granulator can operate intuitively and keep abreast of the operation of the equipment at any time. If abnormal is found, it can be adjusted in time.

2 The size of the particles is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. Therefore, the disc granulation process has a wide control range of particle size, strong adaptability, and a very high sphericity rate. It reaches 70%~90%.

3 Disc granulation process has short production process, simple structure, low investment and easy operation. It is suitable for small and medium-sized enterprises.

4 The raw materials of this process have wide adaptability: urea, ammonium chloride, ammonium sulfate, ammonium carbonate and so on. Phosphorus sources are: calcium, heavy calcium, monoammonium phosphate, diammonium phosphate, calcium magnesium phosphate fertilizer and so on. Potassium sources include potassium chloride and potassium sulfate.

5 Compound fertilizer product varieties: can produce nitrogen, phosphorus, potassium nutrients from 20 to 48% content of inorganic compound fertilizer, organic fertilizer, organic (inorganic) compound fertilizer, bio-organic fertilizer and other products.