Where is the cheaper organic fertilizer and NPK fertilizer granulator? What granulation equipment is needed for the manufacturing of NPK fertilizer? Which fertilizer granulator equipment manufacturer is better? The following Tianci fertilizer equipment manufacturer will take you to know which fertilizer granulator models are there?

The common NPK fertilizer granulator is: disc granulator, drum granulator, roller extrusion granulator, flat die pelleting machine. However, with the market demand, these granulators can not meet customer requirements.

Now, a new type of organic fertilizer stirring tooth granulator is widely used. It does not need to add any fillers and binders, which greatly improves the granulation rate. It is widely used for raw materials, such as chicken manure, pig manure, cow manure, straw, household waste, sludge, humic acid, peat, cake fertilizer, etc., and is suitable for some carbon black and mineral powder which are difficult to granulation Should. For the raw material fineness requirement is not high, generally can granulation when the fineness reaches about 40 mesh, the raw material moisture requirement is not high, the raw material moisture can be granulated in 15-45, the moisture can be adjusted according to the required particle size, greatly reducing the equipment investment.
When purchasing organic fertilizer equipment for pig manure processing, it is necessary to first determine the output size of the organic fertilizer equipment. It can be calculated based on annual production or monthly production. Secondly, it is necessary to determine the shape of the finished product. Organic fertilizers can be made into powder, spherical particles, cylindrical shapes, and flat spherical shapes. The different shapes of particles result in different granulator equipment used. The materials produced by the disc granulator, the rotating strand granulator, and the stirring tooth granulator are spherical; The organic fertilizer produced by the roller extrusion granulator is flat spherical, and there are various types of granulators for you to choose from.

When using a disc granulator, the following aspects should be noted:

Raw material pretreatment: Ensure that the humidity, particle size, and viscosity of the raw materials are suitable for granulation. Overly wet or excessively dry raw materials may affect the granulation effect. If necessary, the raw materials can be appropriately dried or humidified.

Equipment inspection: Before starting, a comprehensive inspection of the disc granulator should be conducted, including checking whether all components are intact, whether fasteners are loose, and whether electrical circuits are normal.

Uniform feeding: Ensure that the raw materials are evenly fed into the disc to avoid material accumulation or blockage, which may affect the granulation effect and machine operation.

Parameter adjustment: According to the characteristics of the raw materials and production requirements, adjust the disc speed, feeding speed and other parameters reasonably to obtain the ideal particle size and yield.

Temperature control: For some special raw materials, it may be necessary to control the temperature during the processing to prevent material denaturation or quality degradation caused by excessive heating.

Cleaning and maintenance: Regularly clean the disc granulator to remove residual raw materials and impurities, keep the equipment clean to extend its service life and ensure production efficiency.

Safe operation: Follow the safety operation procedures to ensure the safety of operators and avoid equipment damage or personal injury caused by misoperation.

Environmental considerations: Considering that the disc granulator may generate certain dust and noise during operation, appropriate environmental measures should be taken, such as setting up dust removal devices and sound insulation facilities.

Fault handling: In the event of a malfunction, the machine should be shut down for inspection in a timely manner, and the maintenance manual should be followed for handling. If necessary, seek professional assistance.

Record keeping: Record key parameters and equipment operation during the production process for traceability and optimization of the production process.

Following these precautions can ensure the normal operation of the disc granulator, improve production efficiency, and ensure production safety and product quality.

The organic fertilizer production line has multiple advantages for agricultural development, mainly reflected in the following aspects:

1. Improve soil quality:

The organic fertilizers produced by the organic fertilizer production line can improve soil structure, increase soil organic matter content, and enhance soil water and fertilizer retention capacity.

Long term use of organic fertilizers can reduce soil compaction, improve soil aeration and microbial activity.

2. Promote crop growth:

Organic fertilizers contain various nutrients required for plant growth, such as nitrogen, phosphorus, potassium, and trace elements, which can meet the comprehensive nutritional needs of crops.

The organic matter in organic fertilizers releases nutrients during the decomposition process, promoting the development of crop roots and enhancing crop resistance to diseases and pests.

3. Environmentally friendly:

The organic fertilizer production line converts agricultural waste into organic fertilizer through fermentation treatment, reducing dependence on chemical fertilizers and lowering environmental pollution caused by agricultural production.

The use of organic fertilizers helps reduce greenhouse gas emissions such as carbon dioxide and methane, and has a positive effect on combating climate change.

4. Promoting sustainable agriculture:

The establishment and operation of organic fertilizer production lines have promoted the transformation of agricultural production methods towards circular economy and sustainable development models.

By recycling and utilizing agricultural waste, we can achieve resource recycling and reduce resource waste.

5. Economic benefits:

The construction and operation of organic fertilizer production lines can create new sources of income for farmers, such as selling organic fertilizers and providing organic fertilizer processing services.

Organic agricultural products usually have higher market value, and farmers can obtain higher profits by producing organic agricultural products.

6. Social benefits:

The promotion and use of organic fertilizer production lines can help improve farmers’ environmental awareness and scientific farming level, and promote the sustainable development of rural society.

Reducing the use of fertilizers can alleviate the economic burden on farmers and improve their quality of life.

In summary, organic fertilizer production lines have played an important role in improving soil quality, promoting crop growth, protecting the environment, promoting sustainable agriculture, bringing economic benefits, and enhancing social benefits, and have a significant promoting effect on agricultural development.

The quality of organic fertilizer production lines can be evaluated from the following aspects:

1. Equipment material:

High quality organic fertilizer production lines typically use corrosion-resistant and wear-resistant materials, such as stainless steel or special alloys, to ensure long-term stable operation.

Check whether the welding parts of the equipment are smooth and flawless, without obvious cracks or welding defects.

2. Process flow design:

A high-quality organic fertilizer production line should have a reasonable process design, including raw material pretreatment, fermentation, screening, mixing, molding and other links, to ensure the efficiency of the production process and product quality.

The process flow should be smooth, with tight connections between each link and no unnecessary bottlenecks.

3. Automation control system:

Modern organic fertilizer production lines are usually equipped with advanced automation control systems that can monitor key parameters such as temperature, humidity, pH value in real-time during the production process, and automatically adjust process conditions.

The control system should be stable and reliable, able to accurately respond to operational instructions, and ensure the stability of the production process.

4. Production efficiency:

A high-quality production line should have high production efficiency and be able to produce a large amount of organic fertilizer in a short period of time.

The equipment should run smoothly, have a low failure rate, and be able to operate continuously and stably.

5. Product quality:

The final output of organic fertilizer products should comply with relevant standards and specifications, have good fertilizer efficiency and applicability.

The product should have uniform particle size, suitable moisture content, and good breathability.

6. Safety performance:

The equipment should comply with safety standards and have necessary protective measures, such as emergency stop buttons, protective covers, etc., to ensure the safety of operators.

The equipment should have overload protection function, which can automatically shut down in abnormal situations to avoid damage.

7. After sales service:

Suppliers should provide comprehensive after-sales services, including equipment installation and commissioning, operation training, maintenance, etc.

Suppliers should be able to provide fast technical support and spare parts supply to ensure that the production line can receive timely solutions when encountering problems.

8. User reviews:

To understand other users’ evaluations of the organic fertilizer production line, information can be obtained through online searches, attending industry exhibitions, or consulting industry insiders.

The actual usage and satisfaction feedback from users can serve as important references for evaluating the quality of production lines.

By comprehensively evaluating the above indicators, you can comprehensively judge the quality of the organic fertilizer production line and choose a high-quality production line that suits your needs. Before purchasing, it is recommended to conduct an on-site inspection of the production line and have in-depth communication with the supplier to obtain more detailed information.

In NPK fertilizer manufacturing process, dust remover is mainly used to collect dust to reduce dust emission and meet environmental protection requirements. In the manufacturing of NPK fertilizer, it is necessary to understand the relationship between dust removal power and filtration wind speed, dust removal function and filtration resistance. Therefore, the selection of dust remover should know the following four points:

1. The bulk density or bulk specific gravity of dust, that is, the dust content per unit volume. The unit volume includes the volume of the dust particles themselves, the micropores of the dust particles adsorbed on the surface of the dust particles, the air volume and the space between the dust particles. It is of great significance to clarify the bulk density of dust for ventilation and dust removal.

2. The chemical and physical properties of dusty gases, such as moisture content, temperature, chemical composition and properties. Different raw materials processed by NPK fertilizer granulator have different characteristics, and the dust produced also contains these chemical properties. The determination of these parameters is directly related to the additional disposal method of dust removal and the selection of filtration wind speed. If some dust containing gases are rich in chloride and other chemical components, chloride is easy to “absorb moisture”. If no additional method is adopted, the dust removal bag can be “pasted”.

3. The particle size distribution of dust. The particle size of dust is its fundamental characteristic. It is a composition composed of particles of various sizes. It is not feasible to use a uniform particle size to characterize this aggregate.

4. Stickiness of dust. Viscosity is a characteristic that attracts each other between dust or between dust and the surface molecules of an object. For the bag filter, the effect of viscosity is more outstanding, because the dust removal power and filter resistance largely depend on the ability to remove dust from the filter material.

The price of organic fertilizer production lines is influenced by various factors, including the scale of the production line, the complexity of technology, equipment materials, automation level, and brand. Here are some of the main factors that affect prices:

1. Scale of organic fertilizer production line:

Small organic fertilizer production lines are usually cheaper and suitable for family farms or small agricultural enterprises.

A medium-sized organic fertilizer production line is suitable for medium-sized agricultural enterprises or cooperatives.

Large scale organic fertilizer production lines are suitable for large-scale organic fertilizer production enterprises and have relatively high prices.

2. Production technology:

Simple composting fermentation technology has lower costs, while advanced biological fermentation technology has higher costs.

The higher the degree of automation in a production line, the more complex the control system and equipment, and the relatively higher the price.

3. Equipment material:

Equipment made of stainless steel or other durable materials is more expensive, but has a longer lifespan and lower maintenance costs.

Equipment made of ordinary steel has a lower price, but may require more frequent maintenance and replacement.

4. Additional features:

The production line with automatic batching, mixing, flipping, crushing and other functions has a higher price.

The basic fermentation equipment combination has a relatively low price.

5. After sales service:

Suppliers who provide comprehensive technical support and after-sales service may have higher product prices.

6. Brand effect:

The organic fertilizer production lines of well-known brands usually have higher prices, but quality and service are guaranteed.

7. Geographic location:

The differences in production and transportation costs in different regions can also affect the final price.

8. Raw material cost:

Fluctuations in raw material prices can also affect the overall cost of organic fertilizer production lines.

Price range:

Small production lines may cost between tens of thousands of yuan and tens of thousands of yuan.

A medium-sized production line may cost between tens of thousands of yuan and millions of yuan.

The price of large-scale production lines may range from millions of yuan to tens of millions of yuan.

It should be noted that these prices are only approximate ranges, and the actual prices need to be determined based on the specific configuration of the organic fertilizer production line and market conditions. Before making a purchase, it is recommended to consult the supplier in detail to understand all potential costs and make a reasonable choice based on your actual needs and budget.

The working principle of the disc granulator is based on the principles of centrifugal force and extrusion force. Its main components include a rotating disc, feeding system, screen, and transmission device.

The working process of the disc granulator is as follows:

Feeding system: The raw materials are evenly fed into the center of the rotating disc through the feeding system.

Disc rotation: The disc rotates at a certain speed, and the raw material is thrown towards the edge of the disc under the action of centrifugal force.

Particle formation: During the process of throwing towards the edge, the raw material is compressed and rubbed by the disc, gradually forming wet particles.

Screening: The formed wet particles are screened through a sieve installed at the edge of the disc. Only particles that meet the particle size requirements can pass through the sieve, while unqualified particles or raw materials that have not formed particles will be returned to the center of the disc for further processing.

Collection: Qualified particles passing through the sieve fall into the collection device, completing the entire granulation process.

The disc granulator can control the size and shape of particles, as well as the production yield, by adjusting the rotation speed of the disc, the feeding speed, and the aperture of the sieve. The disc granulator has been widely used in industries such as organic fertilizers and feed due to its simple structure, easy operation, and strong adaptability.

Organic fertilizer manufacturing process processing fertilizer is mainly divided into early composting treatment and late granulation processing, the quality of organic fertilizer particles is closely related to the quality of granulation. In the later stage of granulation, one of the steps is crushing. The half wet material crusher smashes the fermented compost into powder, which helps to improve the granulation rate of organic fertilizer equipment.

When the organic fertilizer crusher is working, the material enters from the feed inlet and collides with the high-speed chain or blade in the shell of the organic fertilizer crusher. After the material is impacted, it will be crushed and then collided with the hammer head after hitting the inner wall of the shell. In this way, the raw material will be impacted several times during the falling process until it becomes powder or small particles The whole process is finished when the discharge port at the lower part of the crusher comes out.

Different types of crushers have different functions and are suitable for different raw materials. The manufacturing of NPK fertilizer is different from that of organic fertilizer, and the grinder used is also different. We provide different crushers to meet the needs of fertilizer production.

Choosing a suitable organic fertilizer production line requires consideration of multiple factors, including production scale, raw material type, investment budget, product quality requirements, environmental regulations, etc. Here are some specific suggestions and considerations:

1. Clarify production goals:

Determine the type of organic fertilizer you want to produce, such as solid organic fertilizer, liquid organic fertilizer, or bio organic fertilizer.

Determine your target market, whether it is for the local market or has export plans, which will affect the scale and configuration of the production line.

2. Evaluate the source of raw materials:

Consider which raw materials you will use, such as livestock manure, crop straw, food processing waste, etc. The processing requirements for different raw materials may vary, and different types of production lines may be required.

3. Determine the production scale:

Determine the appropriate scale of organic fertilizer production line based on land area, expected output, and investment capacity. Small scale production can choose small-scale organic fertilizer production lines, while large-scale production requires large-scale organic fertilizer production lines.

4. Assessing the maturity of technology:

Understand various organic fertilizer production technologies in the market and choose a production line that is mature, effective, and easy to operate.

5. Budget planning:

According to the investment budget, plan the investment for the organic fertilizer production line reasonably, including equipment procurement, installation and commissioning, raw material input and other expenses.

6. Consider environmental requirements:

Ensure that the selected organic fertilizer production line complies with local environmental regulations, including waste gas, wastewater treatment, and noise control.

7. Investigate after-sales service:

Choose suppliers with excellent after-sales service and technical support to ensure timely maintenance and upgrades of the production line during operation.

8. On site inspection:

Before making a decision, conduct on-site inspections of production line suppliers, understand equipment operation, communicate with suppliers, and obtain first-hand information.

9. Comprehensive evaluation:

Conduct a comprehensive evaluation of candidate organic fertilizer production lines, including factors such as equipment performance, operating costs, maintenance expenses, and production efficiency.

10. Continuous learning and updating of knowledge:

With the continuous development of the organic fertilizer industry, new technologies and equipment are constantly emerging. We should continue to pay attention to industry trends, constantly learn and update knowledge in order to make better choices.

By considering the above factors comprehensively, you can choose the most suitable organic fertilizer production line for your needs, providing strong support for your agricultural production.

The disc granulator and the roller extrusion granulator each have their own characteristics and advantages in organic fertilizer production lines:

Disc granulator:

working principle:

The disc granulator throws raw materials into the air through a rotating disc, and during the falling process, particles are formed due to the effects of gravity and centrifugal force.

The tilt angle and rotational speed of the disc can be adjusted to control the size and yield of particles.

Applicable raw materials:

Suitable for wet and less sticky raw materials, such as livestock manure, crop straw, etc.

For dry or highly viscous raw materials, pre-treatment or adding an appropriate amount of moisture may be necessary.

Advantages:

The energy consumption during the production process is relatively low because it mainly relies on the rotation of the disk to generate power.

The equipment is easy to operate and has low maintenance costs.

It can be produced continuously to meet the needs of large-scale production.

Roll squeezing granulator:

working principle:

Apply pressure to the raw material through two rotating rollers to form particles under pressure.

The gap between the rollers can be adjusted to control the size of the particles.

Applicable raw materials:

Suitable for various raw materials, including wet materials, dry materials, fine powders, coarse particles, etc., with strong adaptability.

For raw materials with high viscosity, the granulation effect can be optimized by adjusting the process parameters.

Advantages:

The particles produced have high density and uniformity, which is beneficial for improving product quality.

The device has a compact structure and occupies a small area, making it suitable for production environments with limited space.

The size and shape of particles can be precisely controlled by adjusting the pressure and speed of the rollers.

Suggestion for selection:

If the humidity of the raw materials is moderate and there are high requirements for particle size and density, a roller extrusion granulator can be chosen.

If the humidity of the raw materials is high or there are strict restrictions on energy consumption, a disc granulator may be a more suitable choice.

When choosing a granulator for an organic fertilizer production line, factors such as raw material characteristics, production requirements, equipment costs, and maintenance should be comprehensively considered to determine the most suitable equipment type.