With the rapid development of organic agriculture, the market prospect of organic fertilizer granulators is broad, and the future development trend is obvious.

Market prospects:

Policy support: The government encourages the use of organic fertilizers, provides subsidies and preferential policies, and promotes market demand.

Environmental Protection Needs: Increased environmental awareness and demand for organic fertilizers are driving market development.

Agricultural transformation: Traditional agriculture is transitioning to organic agriculture, and the demand for organic fertilizers continues to grow.

Development trend:

Intelligence: Automation and intelligent granulation machines have become a development trend, improving production efficiency and product quality.

Efficient and energy-saving: Efficient and energy-saving granulators are favored by the market, reducing production costs.

Multifunctional: The multifunctional granulator meets diverse production needs and enhances market competitiveness.

Environmentally friendly: The environmentally friendly granulator reduces environmental pollution and meets environmental requirements.

technological innovation

Application of new materials: New wear-resistant materials extend the service life of equipment.

New process development: New processes improve production efficiency and product quality.

Intelligent control system: Intelligent control system improves the automation level of equipment.

Conclusion:

The market prospect of organic fertilizer granulator is broad, and the future development trend is obvious. Through technological innovation and market expansion, organic fertilizer granulators will play an important role in the development of organic agriculture and promote the sustainable development of the organic fertilizer industry.

 Working principle of roller granulator

The material is continuously discharged through the hopper, and the material flows along the surface of the roller, but when it reaches a certain point, the granular material cannot move on the roller surface. This point is called the bite point. From the bite point, granular materials are compressed under the pressure between the rollers. When the cavity of the two rollers is close, the pressure increases. The granular material is pressed into the die cavity on the roller surface. With the roll rotation, the distance between the mold cavities increases gradually, and the compacted particles fall from the surface of the roller.

 

Wet granulation, such as a pan granulator, is agglomerated into balls. The roller granulator can be customized according to the purpose of granulation, the granulation material and the particle size of the formed particles. During operation, we should pay attention to the fact that the equipment should be idling for 2 minutes after starting, and after confirming that there is no abnormal noise and vibration, then feed the granular materials. The opposite is true for downtime. After stopping the feeding of granular materials, the machine runs idling for about 2 minutes, and the motor stops running after the granular materials in the machine are discharged.

The maintenance and upkeep of organic fertilizer turning machines are crucial for ensuring long-term stable operation, improving production efficiency, and enhancing product quality.

Daily maintenance of organic fertilizer turning machine:

Cleaning equipment: Clean the equipment after each use to prevent material residue.

Check lubrication: Regularly inspect the lubrication system to ensure good lubrication of moving parts.

Check fasteners: Regularly inspect fasteners to prevent loosening.

Regular maintenance of organic fertilizer turning machine:

Replace vulnerable parts: Regularly inspect vulnerable parts such as flipping blades, chains, etc., and replace them in a timely manner.

Check the electrical system: Regularly inspect the electrical system to ensure safe operation of the equipment.

Calibration equipment: Regularly calibrate equipment to ensure flipping accuracy.

Troubleshooting of organic fertilizer turning machine:

Uneven flipping: Check the flipping blades and chains and adjust them to appropriate parameters.

Equipment abnormal noise: Check the moving parts, lubricate or replace them in a timely manner.

Decreased production: Check the feeding system to ensure uniform feeding of materials.

Maintenance records:

Establish maintenance records, recording the time, content, and results of each maintenance for easy tracking and management.

Conclusion:

Through daily maintenance and regular upkeep, the long-term stable operation of the organic fertilizer turning machine can be ensured, improving production efficiency and product quality, reducing failure rates and maintenance costs.

The maintenance and upkeep of organic fertilizer granulators are crucial for ensuring long-term stable operation, improving production efficiency, and enhancing product quality.

Daily maintenance:

Cleaning equipment: Clean the equipment after each use to prevent material residue.

Check lubrication: Regularly inspect the lubrication system to ensure good lubrication of moving parts.

Check fasteners: Regularly inspect fasteners to prevent loosening.

Regular maintenance:

Replace vulnerable parts: Regularly inspect vulnerable parts such as molds, rollers, etc., and replace them in a timely manner.

Check the electrical system: Regularly inspect the electrical system to ensure safe operation of the equipment.

Calibration equipment: Regularly calibrate equipment to ensure production accuracy.

Fault handling:

Uneven particles: Check the mold aperture and drum speed, adjust to appropriate parameters.

Equipment abnormal noise: Check the moving parts, lubricate or replace them in a timely manner.

Decreased production: Check the feeding system to ensure uniform feeding of materials.

Maintenance records:

Establish maintenance records, recording the time, content, and results of each maintenance for easy tracking and management.

Conclusion:

Through daily and regular maintenance, the organic fertilizer granulator can ensure long-term stable operation, improve production efficiency and product quality, reduce failure rates and maintenance costs.

Organic fertilizer equipment screener machine is now very popular, it can be used to fine screen a variety of fertilizers, is a very useful equipment. How to produce fertilizer? Do you understand the screening machine of organic fertilizer equipment? Let’s give you a detailed explanation of the main components and functions of the screening machine of organic fertilizer equipment.

First of all, drum type screening machine is a common screening equipment for organic fertilizer. It uses the combined screen, which is more suitable for cleaning and replacement. The previous ordinary, mesh drum screening machine is not easy to clean and take care of. It is very troublesome to replace it every time. Moreover, if it is damaged, it is not only troublesome to replace it, but also time and production errors

This kind of drum screening machine, in the fertilizer manufacturing process screening materials, screening efficiency is relatively high, and screening noise is relatively small, the amount of dust is also small. In normal use and maintenance, the service life of the drum type screening machine designed by our factory is longer than that of the ordinary one, and the maintenance and cleaning is also very convenient, saving a lot of costs. The drum type screening machine is better for screening the solid materials whose particles are less than 300 mm.

During the installation and commissioning of the organic fertilizer production process, the screening machine equipment is installed on the rack obliquely. The motor is connected with the roller device through a coupling through a reducer to drive the roller device to rotate around its axis. When the material enters the drum device, the tilt and rotation of the drum device causes the material on the screen surface to turn over and roll, so that the qualified material is discharged through the discharge port at the bottom of the rear end of the drum, and the unqualified material is discharged through the discharge port at the rear end of the drum.

There are various types of organic fertilizer turning machines, each suitable for different production needs. Choosing the appropriate stacker is crucial for improving production efficiency and product quality.

Common types:

Tank type organic fertilizer turning machine: suitable for tank fermentation, with high turning efficiency, suitable for large-scale production.

Chain plate organic fertilizer turning machine: suitable for strip stack fermentation, with a large turning depth, suitable for small and medium-sized production.

Crawler type organic fertilizer turning machine: suitable for large-scale fermentation sites, flexible in movement, and suitable for large-scale production.

Self propelled organic fertilizer turning machine: suitable for strip stack fermentation, high degree of automation, suitable for large-scale production.

Selection factors:

Production scale: Select the appropriate type of stacker according to the production scale.

Fermentation method: Choose the appropriate organic fertilizer turning machine based on the fermentation method (tank type, stack type).

Material characteristics: Select a suitable stacker based on the humidity, viscosity, and other properties of the material.

Budget: Choose a cost-effective stacker according to the budget.

Maintenance and upkeep:

Regular cleaning: Keep the stacker clean to prevent material residue.

Lubrication and maintenance: Regularly lubricate moving parts to reduce wear and tear.

Inspection and replacement: Regularly inspect vulnerable parts and replace them in a timely manner.

Conclusion:

Choosing a suitable organic fertilizer turning machine can improve production efficiency and product quality, and reduce production costs. Select the appropriate type of stacker according to production requirements and material characteristics, and conduct regular maintenance and upkeep to ensure the long-term stable operation of the equipment.

There are various types of organic fertilizer granulators, each suitable for different production needs. Choosing the appropriate granulator is crucial for improving production efficiency and product quality.

Common types:

Disc granulator: It rolls materials into particles through a rotating disc and is suitable for small-scale production.

Drum granulator: squeezes materials into particles through a rotating drum, suitable for large-scale production.

Squeezing granulator: Squeezing materials into particles through high pressure, suitable for high-density particle production.

Spray granulator: granulate liquid materials through spray drying, applicable to the production of liquid organic fertilizer.

Selection factors:

Production scale: Select the appropriate type of granulator based on the production scale.

Material characteristics: Select a suitable granulator based on the humidity, viscosity, and other properties of the material.

Particle requirements: Select a granulator based on the size, shape, and density requirements of the particles.

Budget: Choose a cost-effective granulator based on the budget.

Maintenance and upkeep:

Regular cleaning: Keep the granulator clean to prevent material residue.

Lubrication and maintenance: Regularly lubricate moving parts to reduce wear and tear.

Inspection and replacement: Regularly inspect vulnerable parts and replace them in a timely manner.

Conclusion:

Choosing a suitable organic fertilizer granulator can improve production efficiency and product quality, and reduce production costs. Select the appropriate type of granulator based on production requirements and material characteristics, and perform regular maintenance and upkeep to ensure the long-term stable operation of the equipment.

Chicken manure organic fertilizer manufacturing process-organic fertilizer project has a short construction period, high return on investment, low market risk (organic fertilizer generally has a shelf life of at least 5 years), short payback period (in case of busy farming, supply exceeds supply), and large market potential (China Large land and abundant resources, especially in large agricultural provinces such as Henan and Northeast, where the amount is quite large), the investment can generally be recovered in one year and the profit will be generated that year.

The organic fertilizer production process generally includes: raw material selection (chicken manure, etc.) → drying and sterilization → ingredient mixing → granulation → cooling and screening → metering and sealing → finished product storage.
The more complex chicken manure organic fertilizer production process is: organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residue, waste bacteria, etc.) are fermented into a semi-wet material pulverizer for pulverization, and then added Nitrogen, potassium and other elements make the contained mineral elements reach the required standard, then a mixer is used for stirring, and then enters the granulation mechanism for granules, after they come out, they are dried, sieved by a sieving machine, qualified products are packaged, and unqualified products are returned to granulation. The fertilizer production machine performs granulation.
Among them, the reasonable mix of the fineness of the raw materials is very important for the organic fertilizer production process.

The organic fertilizer turning machine is one of the key equipment for producing organic fertilizers, mainly used for turning materials during the fermentation process to promote uniform fermentation and decomposition of materials. The basic principle is to use mechanical devices to flip the materials in the fermentation pile, increase the oxygen contact of the materials, and accelerate the fermentation process.

working principle:

The organic fertilizer turning machine flips the materials in the fermentation pile through a rotating turning device. The flipping device usually consists of multiple flipping blades, which flip the material from bottom to top during rotation, allowing the material to fully contact the air and promote aerobic fermentation.

Workflow:

Feed: Stack the mixed organic materials on the fermentation tank or fermentation site.

Flipping: Start the organic fertilizer flipping machine, and the flipping device begins to rotate, flipping the material from bottom to top.

Fermentation: The flipped material continues to ferment and is periodically flipped to ensure even fermentation.

Fermentation completed: The material is fermented until it is odorless and turns black brown, and the fermentation is complete.

Discharge: Transport the fermented material out for further processing.

advantage:

Efficient: Mechanized flipping to improve fermentation efficiency.

Uniformity: Ensure uniform fermentation of materials and improve fermentation quality.

Environmental Protection: Reduce the labor intensity of manual flipping and improve the working environment.

Application:

Widely used in organic fertilizer production, livestock and poultry manure treatment, sludge treatment and other fields.

Conclusion:

The oorganic fertilizer turning machine promotes uniform fermentation and decomposition of materials through efficient turning technology, improves the production efficiency and quality of organic fertilizers, and promotes the development of the organic fertilizer industry.

Organic fertilizer granulator is a key equipment for producing organic fertilizers, mainly used to turn fermented organic materials into granules. The basic principle is to compress powdered materials into particles through mechanical action, which facilitates storage, transportation, and use.

working principle:

The organic fertilizer granulator compresses powdered materials into granules through a rotating drum or mold. The material is subjected to pressure and friction inside the drum, gradually forming particles. The size and shape of particles can be controlled by adjusting the aperture of the mold and the speed of the drum.

Workflow:

Feed: Feed the fermented organic material into the organic fertilizer granulator.

Extrusion molding: The material is compressed inside the drum, gradually forming particles.

Screening: Preliminary screening to remove unqualified particles.

Drying: Send the particles into a dryer to reduce the moisture content.

Cooling: Cooling particles for easy storage and packaging.

Packaging: Packaging the finished granules before leaving the factory.

advantage:

Efficient: High degree of automation and high production efficiency.

Environmental Protection: Reduce dust pollution and improve the working environment.

Flexibility: Particle size and shape can be adjusted according to demand.

Application:

Widely used in agriculture, horticulture, forestry and other fields for the production of organic fertilizers, bio fertilizers, compound fertilizers, etc.

Conclusion:

The organic fertilizer granulator uses efficient extrusion molding technology to convert organic materials into granular fertilizers, improving the utilization rate and application effect of fertilizers, and promoting the development of the organic fertilizer industry.