The application of organic fertilizer turners in the agricultural field, especially in the manufacturing process of organic fertilizers, plays an irreplaceable role. It accelerates the aerobic fermentation process of organic materials through physical means, improves the quality of organic fertilizers, and makes them more suitable for the needs of agricultural production. The following is a series of applications of organic fertilizer fermentation in agriculture using an organic fertilizer turning machine:

1. Accelerate the decomposition of organic materials

The flipping machine promotes the full mixing of oxygen into organic materials through mixing, flipping, and aeration, creating favorable conditions for microbial activity, accelerating the decomposition of organic matter, shortening the fermentation cycle, and generating high-quality organic fertilizers.

2. Uniformly mix the raw materials

In the early stage of organic fertilizer production, the organic fertilizer turning machine can fully mix organic matter from different sources (such as livestock and poultry manure, crop straw, kitchen waste, etc.) to evenly distribute the raw material components and ensure the stability of the final product.

3. Temperature control

During the fermentation process, the flipping action helps to regulate the temperature of the fermentation bed, avoid local overheating, prevent anaerobic fermentation, maintain the ideal fermentation temperature range, promote the growth of beneficial bacteria, and optimize fermentation efficiency.

4. Reduce odor

Timely flipping can not only promote oxygen circulation, but also effectively reduce the odor gases that may be generated during the fermentation process, improve the working environment, and reduce environmental pollution.

5. Kill pathogens

Under high-temperature fermentation conditions, the flipping process can help increase the internal temperature of the material, kill harmful bacteria and parasite eggs, improve biological safety, and make organic fertilizer more suitable for crop absorption without spreading diseases.

6. Improve fertilizer efficiency

The organic fertilizer obtained through the flipping mechanism is rich in various nutrients required by plants, including large amounts of elements such as nitrogen, phosphorus, potassium, as well as trace elements. It can also contain abundant probiotics and enzymes, improve soil structure, increase soil fertility, and promote healthy crop growth.

In summary, the organic fertilizer turning machine not only improves the efficiency of organic fertilizer production, but also enhances the nutritional value and utilization rate of organic fertilizer, playing a positive role in promoting the development of modern agriculture towards ecological friendliness and resource conservation. By using organic fertilizers reasonably, farmers can achieve increased crop yields and income while protecting the ecological environment, which is an important component of sustainable development in modern agriculture.

The pig manure drum screening machine plays a crucial role in the organic fertilizer production line, mainly used to separate organic matter of different thicknesses, thereby ensuring the uniformity and quality of the finished organic fertilizer particles. The following are the main aspects of using pig manure drum screening machines in organic fertilizer production lines:

1. Hierarchical screening

After pre-treatment processes such as fermentation and drying, pig manure can be effectively separated from other materials by rolling and screening with a drum screening machine, leaving only moderately sized particles for the next step, such as granulation.

2. Improve product quality

By screening, large chunks of undecomposed substances and other impurities that are not suitable for use as fertilizers are removed. This not only improves the purity of organic fertilizers, but also ensures the uniformity of the finished organic fertilizers, thereby enhancing the appearance and effectiveness of the products.

3. Ensure the operation of equipment

The drum screening machine can prevent downstream equipment (such as granulators and mixers) from malfunctioning due to blockage caused by large objects, reduce maintenance frequency, extend equipment service life, and ensure the continuous and stable operation of the production line.

4. Reduce the burden of subsequent work

After screening, pig manure is more easily processed by other equipment such as granulators and packaging machines, improving the efficiency of the entire production line, saving time and energy, and reducing production costs.

5. Improve the working environment

The use of screening machines reduces dust generation, reduces pollution in the working environment, is beneficial to the health of employees, and also meets the environmental protection requirements of modern industrial production.

The application of pig manure drum screening machine reflects the importance of refined management. In organic fertilizer production lines, it is one of the key links to improve production efficiency and ensure product quality. It plays an important role in promoting the modernization and standardization development of the organic fertilizer industry.

The main goal of a small-scale cow and sheep manure compound fertilizer production line is to convert cow and sheep manure into high-quality compound organic fertilizers. The process usually involves the following steps:

1. Collection and preprocessing

Collection: Regularly collect fresh or slightly stored feces from cattle and sheep breeding areas to avoid rainwater erosion and nutrient loss.

Pre treatment: Remove impurities (such as grass roots, plastics, stones, etc.) and adjust the moisture content to a suitable level, usually around 50% -60%.

2. Fermentation

Composting: Pre treated feces are piled up and fermented at high temperatures, naturally heating up to decompose harmful bacteria and insect eggs, while increasing organic matter and beneficial microbial activity. This process can be accelerated with the assistance of a turning machine.

3. Drying and sieving

Drying: After fermentation is complete, use a fertilizer dryer to further reduce the moisture content to 15% -20% for storage and granulation.

Screening: Use a vibrating screen to separate large chunks that have not been decomposed, ensuring uniform particle size and facilitating subsequent processing.

4. Adding auxiliary materials and mixing

Auxiliary material preparation: Prepare other organic materials (such as straw powder, peat soil) and inorganic fertilizers such as nitrogen, phosphorus, and potassium according to the formula.

Mixing: Use a fertilizer mixer to thoroughly mix the manure with the auxiliary materials, ensuring that each batch of fertilizer is evenly distributed.

5. Granulation

Choose an appropriate granulator, such as a roller granulator or a disc granulator, to make the mixed material into particles of the desired size. Roll granulator is suitable for relatively dry raw materials and can generate hard particles; The disc granulator is suitable for raw materials with slightly higher humidity.

6. Dry again

If necessary, the particles may be slightly heated again by a dryer to further solidify their form.

7. Packaging and Storage

Finally, use an automatic packaging machine to package fertilizer granules by weight and store them in a dry and ventilated area, waiting for sale or use.

matters needing attention

At every stage of the entire production line, strict adherence to hygiene standards is required to ensure the safety of finished fertilizers. In addition, appropriate investment in maintaining and monitoring the operational status of equipment can ensure the long-term stability and efficiency of the production line.

This small-scale cow and sheep manure compound fertilizer production line can not only effectively recycle livestock and poultry waste and convert it into valuable resources, but also help improve soil structure and promote crop growth. It is an important component of modern agricultural circular economy. Reasonable planning and implementation can not only protect the environment, but also bring considerable economic benefits to farms or enterprises.

In the production line of pig manure organic fertilizer, the organic fertilizer turning machine is a key equipment that promotes organic matter fermentation and accelerates organic matter conversion. Regarding the characteristics of pig manure, there are several types of turners commonly used in the market:

1. Crawler type stacker

Applicable scenarios: Large open fermentation sites.

Advantages: Strong mobility, able to move freely on the fermentation bed, wide coverage area, suitable for processing large amounts of pig manure.

Function: Deep mixing to ensure sufficient oxygen and promote uniform temperature fermentation.

2. Chain type stacker

Applicable scenarios: Indoor fermentation tanks or fermentation tunnels.

Advantages: High degree of automation, able to operate on fixed tracks, suitable for industrial assembly line operations.

Features: Compact structure, suitable for situations with limited space.

3. Wheel type stacker

Applicable scenarios: Small and medium-sized breeding farms with high flexibility.

Advantages: Small size, easy operation, suitable for small batch and dispersed pig manure treatment.

Characteristics: Suitable for small fermentation areas with significant terrain changes.

4. Walking type flipping machine

Applicable scenarios: Outdoor open areas or long fermentation tanks.

Advantages: Fast travel speed, high flipping efficiency, especially suitable for large-scale production.

Characteristics: It has good ground adaptability and reduces the pressure caused by the accumulation of pig manure.

5. Bucket type lifting and flipping machine

Applicable scenario: Vertically lift the fermentation material to a certain height and then flip it down to enhance oxygen exchange.

Advantages: Vertical flipping, increased air penetration rate, and improved fermentation efficiency.

Features: Suitable for special process flows and needs to be used in conjunction with other equipment.

When choosing an organic fertilizer turning machine in a pig manure organic fertilizer production line, comprehensive consideration should be given to factors such as the scale of the farm, fermentation site conditions, and budget, and reasonable selection should be made to achieve the best fermentation effect and economic benefits. Each type of turner has its specific advantages and scope of application, and the correct selection can greatly improve the quality and efficiency of organic fertilizer production.

The mixed fertilizer production line is mainly used to produce compound fertilizers made by uniformly mixing two or more different types of fertilizers, aiming to optimize nutrient ratios and improve fertilizer efficiency. The equipment combination of this type of production line is diverse, but the main components include the following key links:

Equipment composition

Raw material storage and transportation system

Raw material storage: used for temporarily storing various basic fertilizer raw materials, such as urea, diammonium phosphate, potassium sulfate, etc.

Conveyor belt: Transport raw materials from the warehouse to the subsequent processing area.

Measurement and batching system

Electronic scale: Accurately measure the weight of each component to ensure the accuracy of the formula.

Batcher: Pour different raw materials into the mixer according to the preset ratio.

hybrid system

High efficiency mixer: using screws, blades or other mechanisms to ensure that all components are fully and evenly blended together.

pelletizing system

Fertilizer granulator: Common types include rotary disc granulator, roller granulator, or fluidized bed granulator, depending on the required fertilizer characteristics and specifications.

Particle shaping machine: further optimize particle shape and size.

Cooling and drying system

Cooling tower: Quickly reduce the temperature of newly made particles to prevent clumping.

Drying machine: If necessary, remove excess moisture to maintain optimal stability of the fertilizer.

Screening and Grading System

Vibration screen: Remove unqualified particles to ensure the consistency of the final product.

Packaging system

Automatic packaging machine: Packaging by weight, sealing, labeling, and preparing for shipment.

Granulation characteristics

Precise ingredients: Accurately control the proportion of various fertilizers to meet the needs of specific crops or soil types.

Particle uniformity: The granulation process ensures that each fertilizer has a similar size and shape, making it easy to apply evenly.

Strong stability: Granulation enhances the physical properties of fertilizers, making them less prone to breakage or melting, and easier to store and transport.

Controllable nutrient release: According to fertilizer design, the nutrient release rate can be adjusted to extend the effective period.

The design flexibility of the mixed fertilizer production line is high, and it can be customized according to production scale, raw material characteristics, and market demand. It effectively integrates automation technology and fine chemical principles, improving agricultural production efficiency and sustainability.

Drum granulator and disc granulator are commonly used granulation equipment in organic fertilizer production lines, each with unique advantages and applicable scenarios. Below are the characteristics of these two granulators and their advantages in processing fertilizers.

Rotary Drum Granulator

Features and advantages:

High efficiency and large-scale production: The rotary drum granulator is suitable for large-scale production, capable of quickly and continuously processing large amounts of materials, and is suitable for the needs of industrial grade fertilizer production.

Stable particle quality: By finely adjusting the speed and angle of the drum, uniform and solid particles can be produced, reducing the proportion of dust and fine powder and enhancing the value of fertilizer products.

Multifunctionality: Many rotary drum granulators integrate mixing, granulation, and drying functions, simplifying the production process and improving production efficiency.

Strong adaptability: Suitable for granulation of various materials, whether it is organic fertilizer, compound fertilizer or other chemical fertilizers, it can demonstrate excellent performance.

Disc Pelletizer

Features and advantages:

Easy to operate: The disc granulator has a simple structure, intuitive operation, and is easy to get started, especially suitable for beginners or small farmers.

Cost effectiveness: Compared to drum granulators, disc granulators have lower initial investment and relatively lower maintenance costs, making them ideal for situations with limited budgets.

Strong flexibility: The disc granulator is suitable for various particle size requirements, and can control particle size by adjusting the angle of the disc and feeding rate to meet the fertilization needs of different crops.

Low energy consumption: Compared to drum granulators, disc granulators have lower energy consumption and are more energy-efficient for long-term use.

Considerations for selecting fertilizers during processing:

When deciding whether to use a drum granulator or a disc granulator, the following points should be considered:

Production scale: If large-scale industrial production is planned, a rotary drum granulator is more suitable; On the contrary, for small-scale or experimental production, a disc granulator is a better choice.

Particle requirements: Pursuing high-quality, high-strength, and uniform appearance particles, inclined to use rotary drum granulators; When there are no strict requirements for particle shape, the disc granulator can provide sufficient flexibility.

Cost input: Initial investment and operating costs are also key considerations, and disc granulators are more economical in this regard.

summary

Regardless of which type of granulator to choose, a reasonable judgment should be made based on a detailed understanding of equipment specifications, operating instructions, and technical support, combined with one’s own production conditions and expected results. In practical applications, special situations may arise. It is recommended to cooperate with professional equipment suppliers to obtain targeted advice and technical support.

In the organic fertilizer production line, the forklift feeder plays a bridging role between the raw material warehouse and processing equipment, responsible for accurately and efficiently transporting the accumulated large amount of raw materials to the next stage, such as mixers, granulators, etc. The correct use of the shovel feeding machine can greatly improve the efficiency and smoothness of the production line. Here are the specific usage methods:

Preparation stage

Check the equipment

Before each start-up, carefully inspect all mechanical parts of the shovel feeder, including chains, bearings, motors, etc., to ensure that there are no signs of damage or excessive wear. Remove any foreign objects that may cause lag or malfunction.

Security confirmation

Verify that all safety measures are in place, such as the emergency stop button functioning properly, to avoid accidental injuries during operation.

Usage steps

start-up

Turn on the power and start the feeder. Ensure that all staff stay away from the operating area until the equipment is fully started and stable.

Loading raw materials

Use a shovel or other handling tool to carefully place the raw materials on the conveyor belt or feeding port of the feeder. Be careful not to overload to avoid blockage or damage to the equipment.

Operation monitoring

Observe the speed and quantity of raw materials entering the next process. Adjust the settings of the feeder to ensure that the raw material flow rate matches the processing capacity of the subsequent processing equipment, avoiding congestion caused by too fast or affecting efficiency due to too slow.

Fault response

In case of an emergency, immediately press the emergency stop button and restart after the problem is resolved. Common problems include material jamming, conveyor belt slippage, etc. Timely handling can avoid more serious damage.

Cleaning and maintenance

After each use, clean the residual materials inside and outside the feeder, especially the chain and transmission parts, to keep them clean and dust-free. Regularly lubricate moving parts to extend their service life.

Tips

Regular maintenance: Develop and implement preventive maintenance plans, inspect and replace worn parts, and prevent sudden failures from interrupting the production process.

Employee training: Ensure that all operators receive formal operational and safety guidance and understand emergency response procedures.

Record maintenance logs: Record every operation and maintenance detail to facilitate tracking of equipment historical status, optimizing management, and predicting maintenance cycles.

Following the above guidelines not only maximizes the performance of the shovel feeder, but also ensures the smooth operation of the entire organic fertilizer production line, improving overall production efficiency and product quality. Remember to always prioritize safety, ensuring that every operation follows regulations and creating a safe and efficient working environment.

Sheep manure is a high-quality organic fertilizer raw material, rich in various nutrients required by plants such as nitrogen, phosphorus, potassium, etc. After appropriate processing, it can be made into efficient organic fertilizer. Building a specialized sheep manure organic fertilizer production line typically requires the coordination of the following types of equipment:

Preliminary preparation stage

Raw material receiving and storage facilities

Used for receiving fresh or piled up sheep manure, as well as temporary storage.

Preprocessing equipment

Like an organic fertilizer grinder, it is used to crush large pieces of sheep manure and accelerate the subsequent fermentation process.

Fermentation treatment

Fermentation organic fertilizer turning machine or fermentation silo

Adopting aerobic fermentation technology to accelerate the decomposition of organic matter, kill bacteria and insect eggs, and improve fertilizer quality.

ventilation system

Provide sufficient oxygen, maintain appropriate temperature and humidity, and promote microbial activity.

Subsequent processing

drying equipment

Reduce the moisture content of fermented sheep manure to make it suitable for granulation or other physical treatments.

Screening machine

Separate the large residue that has not been completely decomposed and maintain the uniformity of fertilizer particles.

Granulation and precision processing

Granulator

Optional rotary drum granulator, disc granulator or roller extrusion granulator can be used to compress loose organic matter into shape.

cooler

Reduce particle temperature to avoid nutrient loss due to heat during subsequent packaging processes.

Final processing

Packaging equipment

Pack the finished organic fertilizer in a certain quantity according to certain specifications for easy storage and sales.

Conveyor belt or conveyor system

Transfer materials between various processes to improve the overall efficiency of the production line.

Other auxiliary facilities

Automated control system

Monitor and adjust key parameters such as temperature, humidity, and oxygen concentration to ensure stable and reliable production processes.

Waste disposal system

Handle wastewater and other waste generated during the production process in compliance with environmental regulations.

matters needing attention

When constructing a sheep manure organic fertilizer production line, factors such as site layout, energy supply, and safety protection also need to be considered. Reasonable process design can not only improve production efficiency, but also reduce unnecessary waste and pollution. Collaborating with professional equipment suppliers to customize production line solutions that are suitable for one’s own conditions can better meet production goals and market requirements. Throughout the process, emphasizing the principles of environmental protection and sustainable development, fully utilizing sheep manure resources, and creating eco-friendly organic fertilizers are of great significance for promoting the development of green agriculture.

The performance and effectiveness of the roller extrusion granulator in processing fertilizers are influenced by various factors, including raw material characteristics, equipment parameter settings, and maintenance status. The following are some key issues that may affect the processing efficiency of the roller extrusion granulator:

Raw material characteristics

Moisture content: The humidity of raw materials directly affects the process and efficiency of extrusion granulation. Excessive or insufficient moisture can cause difficulty in granulation, and the ideal moisture level usually needs to be controlled within a specific range to facilitate smooth extrusion of the material without excessive adhesion or fragmentation.

Material particle size: The degree of crushing of raw materials is also crucial. Particles that are too large or too fine are not conducive to extrusion. It is generally recommended to perform appropriate pretreatment to achieve a suitable particle size distribution.

Material composition: The content and properties of components such as cellulose and lignin in the raw materials will affect the adhesion during the extrusion process, thereby affecting the strength and morphology of the particles.

Equipment parameters

Roller pressure: The pressure set between the rollers is directly related to the formation and density of particles. If it is too high, the particles may become too hard, while if it is too low, they cannot be formed.

Gap spacing: The gap size determines the basic size of the particles and must be precisely adjusted according to the required particle size.

Roller material and surface texture: Different materials and surface treatment methods can change the friction coefficient between the material and the roller surface, thereby affecting the extrusion effect and wear situation.

Maintenance and upkeep

Regular inspection: including cleaning the dirt on the roller surface, preventing foreign objects from jamming, and ensuring the normal operation of the equipment.

Lubrication and maintenance: Regularly add lubricating oil to the transmission parts to reduce wear and extend service life.

Calibration and debugging: Adjust equipment parameters in a timely manner according to changes in raw materials to ensure consistency in granulation quality.

Solution strategy

Taking reasonable measures to address the above issues can significantly optimize the performance of the roller extrusion granulator:

Raw material pretreatment: Adjust the moisture content through drying or humidification, use a grinder to reduce particle size, and optimize the raw material formula.

Parameter optimization: Fine tune the pressure and roll gap according to the actual situation, select suitable roll materials and surface treatments.

System monitoring and maintenance: Establish a comprehensive equipment management and maintenance system to ensure that equipment is in optimal condition.

In short, understanding and addressing these influencing factors can not only improve the processing efficiency and product quality of the roller extrusion granulator, but also effectively reduce costs and enhance the competitiveness of the entire fertilizer production line. In daily production management, close attention should be paid to the above links and strategies should be adjusted in a timely manner to cope with constantly changing raw material conditions and market demands.

The roller extrusion granulator has demonstrated several significant advantages in the process of processing organic fertilizers from chicken manure, making it one of the preferred granulation methods for many chicken farms and organic fertilizer producers. The following are some of the main advantages of the roller extrusion granulator in the production of chicken manure fertilizer:

1. Powerful molding ability

The roller extrusion granulator is particularly suitable for processing materials with relatively low moisture content, such as preliminarily dried chicken manure. Through high-pressure extrusion, even at lower moisture content, dense and uniform particles can be formed, which are not easily broken.

2. Efficient and energy-saving

Compared to other types of granulation processes, roller extrusion granulators consume less energy, especially when processing materials with certain hardness and low viscosity. This means lower operating costs and higher energy efficiency ratio.

3. Diversified particle sizes

By configuring the pressure and mold differently, the roller granulator can produce particles of different diameters and lengths to meet diverse market demands. This flexibility increases the applicability of finished fertilizers, with corresponding specifications available for landscaping, home gardens, and agricultural planting.

4. Easy to maintain and operate

This type of machine has a simple design, intuitive operation, and relatively easy maintenance. Replacing molds and other critical components is also easy, reducing downtime and costs caused by maintenance.

5. Good work continuity

Due to the use of continuous extrusion, the roller granulator can maintain stable output for a long time, which is very suitable for continuous operation mode and improves production efficiency.

6. High particle intensity

The particles formed by extrusion have high physical stability, are not easy to break, are convenient for long-distance transportation and storage, and reduce the loss rate in the logistics process.

7. Natural curing, no need for additional additives

Unlike some chemical granulation processes, the particles produced by the roller granulation mechanism mainly rely on the physical properties of the raw materials themselves to form, and usually do not require the addition of binders or other chemicals. This not only reduces additional costs, but also maintains the natural quality of the fertilizer.

Overall, the roller extrusion granulator has become an ideal solution for converting chicken manure into high-quality organic fertilizers due to its unique process characteristics and excellent performance. While improving agricultural production efficiency, it also helps to promote the concept of circular economy and promote the development of green agriculture.