Building a small organic fertilizer factory requires consideration of multiple aspects, including site selection, production line design, equipment selection, environmental protection measures, etc. Here is a rough construction plan for your reference:

Site selection: Choose a site closer to the breeding farm, with convenient transportation and relatively quiet environment. At the same time, it is necessary to ensure that the site meets environmental requirements, has a good drainage system and ventilation conditions.

Production line design: Determine the scale and process flow of the fertilizer production line based on market demand and raw material sources. Generally speaking, small organic fertilizer factories can adopt simple process flows, such as raw material crushing, mixing, fermentation, drying, screening, and other steps.

Equipment selection: Select appropriate equipment based on the fertilizer production line‘s process flow. Equipment selection should consider factors such as performance, durability, and ease of maintenance. At the same time, it is necessary to ensure that the equipment meets environmental requirements and reduce the discharge of pollutants such as exhaust gas and wastewater.

Raw material source: Determine the source of raw materials, which can be nearby farms, agricultural waste, etc. To ensure the stable quality of raw materials and avoid using materials containing harmful substances such as heavy metals and pesticides.

Environmental protection measures: During the construction process, attention should be paid to environmental protection measures, such as building closed fermentation workshops, installing dust removal equipment, and constructing wastewater treatment facilities, to ensure that pollutants such as exhaust gas and wastewater in the production process are effectively treated.

Personnel training: Organic fertilizer production requires certain technical and management experience, so it is necessary to provide relevant training to employees to improve their skills and management level.

Market promotion: After completing the construction of the fertilizer production line, market promotion should be carried out to expand product awareness and increase sales volume. It can be promoted through various channels, such as the internet, exhibitions, advertisements, etc.

In short, building a small organic fertilizer factory requires comprehensive consideration of multiple aspects to ensure the stable operation of the production line and product quality, while also paying attention to environmental protection and sustainable development.

The price of equipment for producing organic fertilizer varies depending on factors such as equipment type, brand, quality, and scale. Generally speaking, the price of a complete set of organic fertilizer production equipment may range from hundreds of thousands to millions of yuan. The following are some main equipment for producing organic fertilizers and their approximate price range:

Fermentation equipment: including slot type tipping machines, disc type tipping machines, forklift fermentation tipping machines, fermentation tanks, track type tipping machines, etc., with prices generally ranging from tens of thousands to hundreds of thousands of yuan.

Crushing equipment: such as vertical crushers, semi wet material crushers, cage crushers, straw crushers, urea crushers, etc., with prices generally ranging from several thousand to tens of thousands of yuan.

Mixing equipment: such as dual shaft mixers, horizontal mixers, BB fertilizer mixers, single shaft horizontal mixers, etc., with prices generally ranging from thousands to tens of thousands of yuan.

Granulation equipment: such as flat mold granulator, round throwing machine, roller extrusion granulator, toothed granulator, disc granulator, etc., with prices generally ranging from tens of thousands to hundreds of thousands of yuan.

Screening equipment: such as fully enclosed screening machines, vibrating screening machines, drum screening machines, etc., with prices generally ranging from thousands to tens of thousands of yuan.

In addition to the main equipment mentioned above, some auxiliary equipment such as conveyors, packaging machines, automatic control systems, etc. are also required, and the prices of these equipment may vary depending on factors such as brand, specifications, and quality.

It should be noted that when purchasing organic fertilizer production equipment, appropriate equipment should be selected based on actual production needs and scale, and attention should be paid to the quality, performance, durability, and after-sales service of the equipment to ensure stable and standard organic fertilizer quality, and achieve the dual goals of economic benefits and environmental protection.

Cow dung is a kind of cold fertilizer, and cattle are herbivores. The protein content of cow dung is less, and the grass fiber is more. It is very suitable to be applied in the field with serious soil texture damage, which can increase the permeability of the soil and increase the soil nutrition. It is an economic and reasonable production mode to treat cow dung with organic fertilizer manufacturing line.

With the continuous development of agricultural modernization, the role of organic fertilizer in agricultural production has been paid more and more attention. The agricultural products grown with organic fertilizer have good taste, which can effectively maintain the unique nutrition and taste of fruits and vegetables. At the same time, it also plays an important role in the protection and improvement of soil environment. Nowadays, the role of organic fertilizer in agricultural production is gradually recognized by the masses. There are also more and more enterprises combined with the manufacturing process of organic fertilizer, processing waste to make organic fertilizer.

Classification of NPK fertilizer granulator for cow dung: it is mainly divided into disc organic fertilizer granulator, flat die pellet mill, ring die organic fertilizer pelletizer, drum granulator, roller press granulator, etc.

The organic fertilizer produced by the cow manure organic fertilizer granulator has comprehensive nutrition and strong nutrition. Changing the composition of the soil and applying organic fertilizer can accelerate the decomposition and transformation of organic matter, so as to quickly increase the content of soil organic matter and alleviate the degree of soil salinization. At the same time, it has a good root maintenance effect and is conducive to crop growth.

At present, our company has successfully launched a 10,000-200,000-ton cow manure organic fertilizer manufacturing line, as well as BB fertilizer and a complete set of NPK fertilizer manufacturing process equipment, which can be adapted to various types of production.

The equipment required for an annual production line of 30000 to 50000 tons of mixed fertilizers mainly includes raw material storage equipment, batching equipment, mixing equipment, packaging equipment, and control systems.

Raw material storage equipment: including raw material silos, storage tanks, etc., used to store various raw materials required for production, such as nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, trace elements, etc.

Ingredients equipment: According to the production formula, various raw materials are batched in a certain proportion. Common batching equipment includes electronic scales, automatic batching machines, etc.

Mixing equipment: Mix the prepared raw materials to ensure uniform distribution of various components. Common mixing equipment includes horizontal mixers, vertical mixers, etc.

Packaging equipment: Package the mixed fertilizer for storage and transportation. Common packaging equipment includes automatic packaging machines, sealing machines, etc.

Control system: Automatically control the entire production line, including the transportation, batching, mixing, packaging, and other processes of raw materials. Control systems can improve production efficiency, reduce labor costs, and ensure product quality.

In addition, according to production needs, some auxiliary equipment can also be equipped, such as conveyor belts, dust collectors, iron removers, etc., to ensure the smooth operation of the fertilizer production line and stable product quality.

It should be noted that the specific equipment configuration needs to be selected and adjusted according to the actual situation of the production line to ensure the stability and economy of the fertilizer production line.

The investment cost of opening an organic fertilizer processing plant varies due to factors such as scale, equipment configuration, and regional differences.

Fermentation equipment: used for the fermentation process of organic matter, such as track type flipping machines, walking type flipping machines, wheel disc flipping machines, chain plate flipping machines, and slot type flipping machines.

Crushing equipment: used to crush raw materials into smaller particles, such as new vertical crushers, urea crushers, cage crushers, semi wet material crushers, and straw crushers.

Mixing equipment: used to mix different raw materials and additives, such as disc mixers, BB fertilizer mixers, horizontal mixers, single axis continuous mixers, and double axis horizontal mixers.

Granulation equipment: used to make mixed materials into granules, such as roller extrusion granulator, disc granulator, new organic fertilizer granulator, drum granulator, and stirring tooth granulator.

Drying and cooling equipment: used to remove excess moisture from particles and reduce temperature, ensuring product stability and quality.

Screening and batching equipment: such as drum screening machines, static batching machines, and dynamic automatic batching systems, used for screening and proportioning raw materials.

Small organic fertilizer processing plant. The equipment investment is relatively small, the production cost is low, and it is easy to operate. The annual output is below 10000 tons, and the investment is approximately between 220000 and 250000 RMB, including the construction of rainproof steel structure greenhouses, labor wages, raw material procurement, depreciation fees, electricity bills, and miscellaneous expenses.

Medium sized organic fertilizer processing plant. The production line with an annual output of 5000 tons of organic fertilizer has an equipment investment of approximately 150000 RMB, a factory construction cost of approximately 400000 RMB, and a total cost of approximately 550000 RMB.

Large organic fertilizer processing plant. A production line with an annual output of 10000 to 80000 tons, with equipment investment ranging from 150000 to 300000 RMB, depends on the scale and configuration of the production line.

In addition, organic fertilizer processing plants also need to consider other costs such as land rent, personnel salaries, water and electricity expenses, etc. Overall, the investment cost of organic fertilizer processing plants fluctuates greatly due to differences in scale and region.

The sawmill powder needs to be mixed with pig manure, chicken manure, and cow manure, and the fertilizer product is made through the organic fertilizer production line. Because sawdust does not have any elements in fertilizer, there is no nitrogen, no phosphorus, and no potassium, but it is indeed possible to grow mushrooms. When buying organic fertilizer equipment, everyone will ask, what raw materials should be processed? How much moisture does the raw material have? What is the processing capacity? To be powder fertilizer or granular fertilizer? If the fecal material has high moisture, it is generally recommended to add sawdust, wood chips, etc.

The organic fertilizer on the market is also divided into true and false. The false organic fertilizer has less nutrients or the processing raw materials are harmful. Therefore, NPK fertilizer granulator equipment manufacturers suggest that we must learn to distinguish true and false organic fertilizer. After the production of organic fertilizer, it determines whether the organic fertilizer production line is welcomed by people after it is put into the market, and whether it can have a good sales quantity. Therefore, for the manufacturers of organic fertilizer processing equipment, its quality has become the most important aspect in the development process of the market.

Development is the last word, and the same is true for organic fertilizer manufacturers. Its quality development is the last word. Because in the current market development, only quality is an important aspect of improving the image of a company’s products. We provide granulating equipment such as rotary drum granulator, disc granulator, double-roll granulator and so on. The current organic fertilizer production equipment relies on its own quality to realize its own value. Therefore, each manufacturer should pay attention to quality when producing equipment.

The investment amount and process flow of an annual production line of 10000 tons of powdered organic fertilizer are as follows:

In terms of investment amount, the investment cost of the powdered organic fertilizer production line is about 200000 to 300000 yuan. This price range is for reference only, and the actual investment amount may vary due to factors such as equipment, site, and raw materials.

In terms of process flow, the powder organic fertilizer production line mainly includes the following steps:

Raw material preparation: Select appropriate organic waste, such as cow manure, sheep manure, pig manure, chicken manure, sludge, rice straw, corn straw, and urban household waste.

Fermentation and ripening: The process of fermenting and ripening organic waste to convert it into organic fertilizer. This step usually requires the addition of microbial agents to accelerate the decomposition of organic waste.

Crushing and screening: Crush the organic waste after fermentation and maturation, and screen out qualified powdered organic fertilizers through a screening machine.

Packaging and storage: Package powdered organic fertilizers and store them in a dry and ventilated warehouse for future use.

The specific process flow may vary depending on different manufacturers and equipment, but generally the above steps will be followed. It should be noted that the production process should ensure the hygiene and safety of the production environment, comply with relevant environmental and safety regulations, and ensure product quality and production efficiency.

The working principle of the organic fertilizer agitator granulator is to use the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, compact, polish and other processes in the machine, achieving the purpose of granulation.

Specifically, after the material enters the machine through the feeding port, it is stirred and sheared by the high-speed rotating mixing blade. At the same time, with the help of aerodynamics, the material is gradually compressed into granules and pushed out at the other end of the machine. By adjusting the amount of raw materials and the speed of the spindle, the diameter of the produced particles can be controlled. Generally speaking, the less raw material is mixed, the higher the rotational speed, and the smaller the particle fertilizer.

This equipment is suitable for granulation treatment of various organic waste, such as livestock and poultry manure, sludge, sugar factory filter sludge, papermaking sludge, straw, soybean residue, etc. In addition, it is also suitable for the production of bio organic fertilizers and organic-inorganic compound fertilizers.

Due to the fact that the stirring tooth granulator does not require the addition of any adhesive during the granulation process, the organic fertilizer particles produced have high sphericity, compressive strength, and ball forming quality, and the particle size is uniform and the appearance is beautiful.

In summary, the organic fertilizer agitator granulator is suitable for the granulation treatment of various organic waste, providing strong support for the development of organic agriculture and ecological agriculture.

Screening equipment is often used in NPK fertilizer manufacturing process and organic fertilizer production line. What problems should be paid attention to when using screening equipment?

Next, let’s take a look at the matters needing attention when using screening equipment in fertilizer production

First: In the process of use, it should be noted that the screening equipment is in a stable operation state, pneumatic feeding and discharging equipment, and then the feeding trial.

Second: The sealed isolation cover should be closed after the fertilizer screening machine is discharged. In normal operation, the sealing cover should be in the isolated and closed position.

Third: Check whether the particles discharged from the organic fertilizer manufacturing line are leaking and dusty.

Fourth: In the process of operation, the various parts of the screening machine should be carefully checked, and problems should be dealt with in time.

Fifth: in the process of fertilizer screening machine work, we should pay attention to check the operation, if found that the operation is abnormal or abnormal sound, should stop the machine inspection, and then find out the reason, take out the fault, and then carry on the normal work.

In the normal operation of the actual fertilizer screening machine, we should pay special attention to these aspects to ensure the safety of use.

In terms of investment in organic fertilizer production process, the granular organic fertilizer manufacturing line is higher than that of powdered organic fertilizer production lines. Secondly, in terms of use, fertilizer manufacturers should consider whether organic fertilizer is used for personal use or put on the market. When granular organic fertilizer products are put on the market, the good appearance is naturally more popular, the product sales are better, and the price is higher.

In the npk fertilizer manufacturing process and organic fertilizer particles, if the product shape is not smooth enough, the organic fertilizer throwing machine can be used. As an auxiliary equipment of organic fertilizer manufacturing process, the circular throwing machine can make the appearance look round and smooth.

So, what is an organic fertilizer ball shaping machine? What are the working principles? Let the organic fertilizer machine manufacturers introduce to you.

1. In the past, it was very difficult to produce spherical organic fertilizer, and a lot of money needed to be invested. Now with the organic fertilizer throwing machine, the production of spherical particles can be increased. NPK fertilizer granulator into particles, after grinding, shape more regular.

2. When the organic fertilizer throwing machine is making organic fertilizer particles, it puts the materials behind the throwing circle, and then there is a discharge port to discharge them. In this way, the particle size of the organic fertilizer produced is the same, and the appearance is very round and smooth.

3. In the production of organic fertilizer particles, the operation is very simple, carefully read the instructions can be operated.

4. The organic fertilizer throwing machine has strong adaptability to the environment, which saves the cost and improves the efficiency when making organic fertilizer granules.