Performance characteristics of windrow turning machine:

1. The composting equipment supporting organic fertilizer production line has less civil engineering and investment.

2. The diesel engine is used as the power source of the windrow turning machine, which saves the trouble of pulling the electric wire. It is convenient to change the venue.

3. Windrow turning machine adopts industrial rubber track with low noise and high friction, which can effectively avoid the slippage caused by excessive moisture or viscous material.

4. Using independent dual operating levers for walking, it can turn 360 degrees on the spot, eliminating the trouble of large steering wheel turning radius, and making the operation more convenient and simple.

5. The main shaft of the windrow turning machine is equipped with hydraulic lifting, which can adjust the pile turning resistance when there is too much material accumulation, and better protect the diesel engine, gearbox, etc.

6. The main transmission parts of the turning and polishing machine are driven by couplings, which can transmit greater torque and improve work efficiency.

7. Simple operation, convenient maintenance, high efficiency, stable operation, saving time and effort.

At present, the main types of dumpers in China are self-propelled dumpers and trough dumpers. The difference between them is that the self-propelled dumper works by walking with four tires. The trough dumper needs to build a fermentation tank and put the dumper frame on the tank to work.

The self-propelled tipping machine is used for the fermentation and tipping of organic wastes such as livestock manure, sludge garbage, filter sludge of sugar factory, residue cake and straw sawdust. It is widely used in the fermentation and moisture removal of sludge garbage factory, compound fertilizer factory, organic fertilizer factory, horticultural farm and Agaricus bisporus planting factory. It is suitable for aerobic fermentation with high efficiency, stable operation, durability and even turnover.

The equipment and construction investment of small organic fertilizer processing plants need to consider multiple factors, including equipment procurement, factory construction, raw material costs, operating costs, etc. Specifically, the following are some possible investment costs:

Equipment cost: Purchasing organic fertilizer processing equipment is a significant investment. Depending on the type and specifications of the equipment, the cost of the equipment may range from tens of thousands to hundreds of thousands of yuan. For example, slot stacker, silo, material crusher, drum screening machine, horizontal mixer, belt conveyor, packaging machine, etc. are all necessary equipment.

Factory construction: The organic fertilizer processing plant needs to build factories, including fermentation plants, processing plants, warehouses, and office areas. The construction cost of a factory varies depending on its scale and facilities, typically ranging from several hundred thousand to millions of yuan.

Raw material cost: The production of organic fertilizers requires a large amount of organic materials, such as animal manure, crop straw, etc. The procurement costs of these raw materials vary depending on market prices and required quantities.

Operating costs: Operating costs include equipment maintenance, electricity, labor, taxes, and other expenses. These costs vary depending on the size and operation of the factory.

The small-scale organic fertilizer production line consists of several parts: fermentation system, drying system, deodorization and dust removal system, organic fertilizer dedicated crusher, ingredient system, mixing system, organic fertilizer dedicated granulator, and finished product packaging machine. Although the process structure is similar, the configuration of organic fertilizer equipment is not fixed. The manufacturer will mainly provide customers with construction and equipment selection plans for organic fertilizer production lines that meet their own conditions based on user material characteristics, on-site operating conditions, specific production requirements, automation level, and investment budget.

Overall, the initial investment for small organic fertilizer processing plants may range from several hundred thousand to several million yuan, and the specific investment amount needs to be evaluated based on the actual situation. When selecting equipment and construction plans, factors such as production capacity, product quality, energy consumption, and environmental requirements also need to be considered.

 Bio organic fertilizer is a kind of organic fertilizer produced by fermentation, which uses livestock manure, crop straw and other organic matter, after harmless treatment, connected with beneficial functional microbial flora. My plant’s pile turner is also favored by many organic fertilizer manufacturers. The small-scale fermentation composting turner is a common equipment that uses modern technology to transform agricultural waste, feces and organic domestic waste into high-quality bio organic fertilizer, and is an excellent tool for organic fertilizer manufacturing line.

Small walking type windrow turning machine

Main features: save a lot of civil engineering and manpower and material engineering, make the fertilizer scale flexibility more random.

Small-scale windrow turning machine utilizes a limited ground area to make the organic waste harmless treatment on a large scale. The use of some beneficial microorganisms can promote the rapid decomposing of organic waste such as livestock and poultry manure, and the structure is compact, the technology is advanced, and the unique pond continuous aerobic fermentation technology is used to quickly decompose, sterilize, deodorize and deodorize the organic waste. Water, to achieve the purpose of harmless, resource and reduction treatment.

In the domestic market, most organic fertilizer equipment manufacturers rely on lowering prices to obtain a broader sales market. Although this time has won opportunities for the development of organic fertilizer production lines, it is not suitable for the long-term development of equipment. Because the price reduction of the rotary drum granulator and organic fertilizer equipment will only result in lower corporate profits. Customers sometimes doubt the performance and function of the organic fertilizer machine, as well as the quality of the equipment, so you can’t just focus on the organic fertilizer equipment. To make efforts on the price of high, for enterprises, it is not a good way for long-term development of enterprises. It is also necessary to provide users with high-quality services and suitable production programs.

Compost windrow turning machine is mainly used for the fermentation of animal manure, domestic waste, sludge, crop straw and other organic solid wastes. It is the main equipment for the treatment of compost, belonging to the ground stacking fermentation mode.

Our turner machine can move forward, backward and turn, controlled and driven by one person. During the driving, it straddles the pre stacked long strip stacking, and the high-speed rotary blade mounted under the machine turns over, fluffy and moves the raw materials. The operation can be carried out in an open field or in a workshop shed. The composting equipment has obvious advantages of less investment, low energy consumption, fast composting and large output.

The benefits of organic fertilizer decomposing through windrow turning machine

The manure that has been turned and decomposed by the fermentation turner is rich in a large number of beneficial substances as organic fertilizer, including: a variety of organic acids, peptides, and rich nutrients including nitrogen, phosphorus, and potassium. Organic fertilizer is the main raw material for the production of green organic food, and green organic food is becoming more and more popular.

1. The organic fertilizer produces a variety of enzymes, which can reduce the production reduction caused by repeated cropping.

2. The fertilizer processed by the organic fertilizer production line contains beneficial microbial flora, which can activate nitrogen in the air, release phosphorus and potassium nutrients, and replenish soil organic matter.

3. The soil is soft and easy to cultivate,

4. The nutrient absorption of the roots is comprehensive, the appearance, nutrient content, taste and effect of the fruit are obvious. After the organic fertilizer is granulated by the rotary drum granulator, the fertilizer effect can be enlarged and the yield increase effect is obvious.

Process flow of the organic fertilizer production line equipment for processing 20000 tons of granular chicken manure annually:

Mix chicken manure, straw, mushroom residue and other materials together, add fermentation agents, and under the action of the fermentation agents, the material pile will generally heat up in about 2 days. At this time, organic fertilizer flipping equipment can be used to flip the pile to increase its oxygen content and increase its moisture content. If local environmental protection is strict, horizontal fermentation tanks can be used for fermentation. The fermentation process in horizontal fermentation tanks is fully sealed and contains deodorization devices, which will not cause environmental pollution.

Raw material fermentation: carried out in the fermentation workshop, using high temperature (55-65 ℃) fermentation to kill pathogenic bacteria and weed seeds in pig manure, humify organic matter, and make nutrients easily absorbed by crops.

Raw material computer belt scale automatic batching: Mix fermented pig manure and other raw materials in a certain proportion.

Crushing and mixing: Crush the ingredients and mix them evenly.

Disc granulation, drum granulation, and extrusion granulation: The crushed raw materials can be granulated using methods such as disc granulation machine, drum granulation machine, or extrusion granulation machine.

Organic fertilizer dryer for drying organic fertilizer particles: Dry the prepared particles to remove moisture.

Cooling machine for organic fertilizer particles: Cool the hot organic fertilizer particles for the next step of screening and packaging.

Screening machine screens out qualified organic fertilizer particles: The cooled organic fertilizer particles are screened to select qualified organic fertilizer products.

Coating machine for smoother coating particles: Apply coating treatment to qualified organic fertilizer particles to make their surface smoother.

Packaging scale automatic filling of organic fertilizer particles: Pack the coated organic fertilizer particles and seal them with packaging bags.

The price of organic fertilizer production line equipment for processing 20000 tons of granular chicken manure per year may vary depending on different manufacturers and models. It is recommended to consult relevant manufacturers or professionals to understand the specific price and equipment configuration. At the same time, it is necessary to consider factors such as equipment production capacity, quality, maintenance costs, and lifespan, and comprehensively evaluate the return on investment.

Organic fertilizer production line process:
After the strains and the fermentation raw materials are mixed and fermented, a stacker is used to turn the stack during the fermentation process.
The post-decomposed raw materials are crushed, sieved, and then passed through the elevator to the granulation workshop.
The organic fertilizer is mixed by the raw material premixer and then enters the granulation equipment for granulation.
Next, the granulated organic fertilizer enters the pelleting equipment for rounding.
After rounding, the particles reach the drying drum through the conveyor belt.
The dried particles pass through the conveyor belt to the cooling cylinder for cooling.
The dust generated during the drying and cooling process enters the dust removal equipment through the induced air for dust removal.
The cooled particles then arrive at the dispersing equipment from the conveyor belt.
Then the dispersed organic fertilizer particles pass through the conveyor belt to the quantitative packaging equipment for packaging, and become the finished organic fertilizer.

There are many types of equipment in the above process. For example, one pelletizing unit includes disk pelletizing equipment, rotary drum granulator, extrusion centrifugal pelletizing equipment, and so on. When choosing equipment, an organic fertilizer plant should consider its own plant scale, estimated annual constant, raw material types, etc., and select the most suitable equipment in a targeted manner to maximize the benefits of the organic fertilizer plant.
When building an organic fertilizer plant, the raw material and the market must also be considered. The feces in the raw materials should pay attention to whether hormone residues and heavy metals exceed the standard. The selection of bacteria should pay attention to the activity of the bacteria and the number of effective viable bacteria. For sales, it is necessary to consider the local demand and the convenience of transportation, etc., and comprehensive consideration.

Compound fertilizer equipment is divided into NPK fertilizer manufacturing process, organic-inorganic compound fertilizer equipment, blending fertilizer equipment and so on. These compound fertilizer equipment are completely different production processes and will have their corresponding upgrading processes.

Organic inorganic compound fertilizer production line: this process is an extension of the organic fertilizer production process. In the early stage of production, after adding an appropriate amount of nitrogen, phosphorus, potassium or trace elements to the prepared materials, the NPK fertilizer manufacturing process and rotary drum granulator are used for granulation production. In this way, the organic fertilizer material contains not only nitrogen, phosphorus, potassium and other large elements, but also organic matter, It can fully meet the nutrient requirements of crops in different growth stages. Upgrading from a single organic fertilizer production line to a compound fertilizer equipment that can produce both organic fertilizer and organic-inorganic compound fertilizer, one machine is multi-purpose and investment is saved.

Mixed fertilizer production line: the mixed fertilizer production equipment mainly refers to the mixing of various fertilizer elements without chemical reaction. This process is relatively simple and is mostly used for the production of soil testing formula fertilizer. At present, the production of mixed fertilizer and compound fertilizer equipment can not only add all kinds of large element fertilizer, but also mix granular organic fertilizer (the moisture of organic fertilizer particles must be controlled below 7%). In this process, double drying equipment is generally used, so that the moisture of materials can be controlled.

The process flow of the cow and sheep manure bio organic fertilizer production line mainly includes the following steps to convert cow and sheep manure into bio organic fertilizer:

Raw material collection: Collect cow and sheep manure as the main raw material.

Pre treatment: Remove large impurities such as stones and plastics from feces.

Crushing: Use an organic fertilizer crusher to crush feces to reduce particle size, increase surface area, and facilitate subsequent fermentation and mixing.

Adjust moisture and C/N ratio: Add an appropriate amount of water as needed to regulate the humidity of feces, so that they reach a suitable level of moisture for microbial activity.

Adjusting the carbon to nitrogen ratio (C/N ratio) usually involves adding some carbon source substances, such as sawdust, straw, etc., to facilitate microbial growth.

Mixing: Mix feces with regulators, microbial agents, etc. evenly to provide a suitable growth environment for microorganisms.

Fermentation: Stack the mixed materials in the fermentation tank for aerobic fermentation. During the fermentation process, regular flipping may be necessary to provide oxygen and dissipate heat.

Flipping: Use an organic fertilizer flipping machine to flip the fermentation materials, ensuring even fermentation and accelerating the decomposition of organic matter.

Aging: The fermented material needs to undergo a period of aging to stabilize the quality and effectiveness of the fertilizer.

Granulation: Fermented materials are granulated through an organic fertilizer granulation mechanism to improve the physical properties and ease of use of the fertilizer.

Drying: Wet particles are dried through a dryer to reduce moisture content and facilitate storage and transportation.

Cooling: The dried hot particles are cooled by a cooling machine to ensure the quality and safety of the fertilizer.

Screening: Use a screening machine to screen particles and remove particles that do not meet specifications.

Packaging: Weigh and package qualified granular fertilizers through an automatic packaging machine.

Quality inspection: Regular quality inspection of products throughout the entire production process to ensure compliance with organic fertilizer standards.

Storage and transportation: Store packaged bio organic fertilizers in a dry and ventilated warehouse, ready for transportation to the market or farm.

Environmental treatment: Throughout the production process, it is necessary to treat the generated waste gas and wastewater to meet environmental requirements.

The process flow of the cow and sheep manure bio organic fertilizer production line needs to be precisely controlled to ensure the quality of the final product. Through this process, not only can cow and sheep manure resources be effectively utilized, but also high-quality organic fertilizers can be provided for agricultural production, promoting sustainable development of agriculture.

Granulation equipment is indispensable in the granulation process of fertilizer production line. Using disc granulator to granulation materials is the most common and easy to implement granulation method. But in addition to this, is there any other granulation method?

The rotary drum granulator is also a main way of granulation. The granulation device is an inclined cylinder, just like multiple disks overlapping. However, the nitrogen ratio should not be too high, the nitrogen ratio should not be greater than 22, and the concentration should not be greater than 40. The drying condition is difficult to reach the standard due to the effluent from material reaction.

In addition, there is a kind of spray granulation. It refers to urea spray, which is to spray the melted urea to the compound fertilizer granulation device, reduce the urea crushing link, and the fertilizer dissolves quickly, but most of them are high nitrogen formula, and the nitrogen ratio is greater than 20.

To sum up, users can choose the granulator equipment by themselves. If you need a disc granulator for granulation, you can contact our home and choose the fertilizer granulator produced by our factory. The quality is excellent, the price is low, and after-sales Guaranteed.

Organic fertilizer equipment is professional equipment for producing organic fertilizers. The result of organic fertilizer is mainly powder and granules, the granules are mainly divided into cylindrical granules and spherical granules, the production of powder organic fertilizer is very simple. The process combination of organic fertilizer equipment is sorting, drying, fermentation, crushing, mixing and packaging. The production of granular organic fertilizer is more complicated and can be realized by a disc granulator and a stirring granulator. Among them, the production of spherical organic fertilizer granules is more complicated. The production of spherical organic fertilizer is based on the production of granular organic fertilizer, adding organic fertilizer throwing machine, drum screening machine, organic fertilizer packaging machine, etc. The granulator is the organic fertilizer production process. important part.

During the operation of the organic fertilizer production line, the organic material obtained by fermentation in the reaction tower, urea, ammonium, etc, are added to the disc mixer in a specific ratio, and then sent to the granulator for granulation after mixing evenly. In the granulator, the material forms a mechanical fluidized bed at a certain rotational speed, during which an appropriate amount of steam is added to provide corresponding heat and moisture for the granulation process, and then an appropriate amount of circulating washing liquid obtained by subsequent exhaust gas washing is sprayed to promote the material to agglomerate Granulate.

To determine the shape of the particles is to choose what kind of granulator: powder, column, oblate or standard round. Commonly used granulating organic fertilizer equipment is: disc granulator, drum granulator, wet granulator, double roller press granulator, flat die granulator, ring die granulator. The selection of the granulator should be determined according to the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.