Small animal manure powder organic fertilizer equipment production line, animal manure production organic fertilizer, there are powder and granular, also cylindrical, powder is simple, small animal manure powder organic fertilizer equipment production line needs what equipment? Powdered organic fertilizer refers to the fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation, with the national standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of the three stages of fermentation, namely pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose the macromolecular materials of organic raw materials into small molecule materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation is also related to the quality and effectiveness of organic fertilizers.

How much does it cost to build a production line for small animal manure powder organic fertilizer equipment? The complete set of powdered organic fertilizer production line costs about 80000-120000 yuan. Low cost investment not only solves environmental pollution problems but also increases income, making it a good project for farmers to become rich. You can also apply for local government project subsidies! The powdery organic fertilizer production line is designed for novice users. We consider that users may not have enough economic funds to start building factories and may be worried about the high price of powdery organic fertilizer equipment. However, the feces from their own farms may not have a place to treat, pollute the environment, and have a foul odor every few miles. Therefore, our company has designed a small powdery organic fertilizer production line, which can solve the problem of low investment, fast return efficiency, and no need to worry about sales, Self use or local sales.In the face of fierce competition in the market, organic fertilizer granulator equipment needs to constantly seize opportunities and seize the opportunity, because only in this way can it be better developed in the market. Information is a sign of enterprise progress, constantly promote the progress of enterprises, so that the rapid development of China’s economy, of course, as organic fertilizer equipment enterprises, should also be clear about the goal, positioning rigorous, in order to remain invincible. Under the form of rapid economic development in China, organic fertilizer granulation equipment has been more and more widely used in the organic fertilizer production line market, and it has continuously driven the development of China’s organic fertilizer production line to become the main force of sealing industry. The excellent performance of organic fertilizer granulation equipment in the market has laid the foundation for its own development, because it is the market that has tested whether it can bring certain economic benefits to the development of enterprises. Organic fertilizer granulation equipment needs to continuously improve its own strength, constantly seize the market, only in this way can play their effective value in the market, in order to seek more development space in the market. Therefore, under the development of information technology, we must seize this opportunity to better develop.

There are many production materials for the complete organic fertilizer production line, which can be divided into the following categories: 1. Agricultural waste, such as straw, soybean meal, cotton meal, etc. 2. Animal manure: such as chicken manure, pig manure, cow manure, sheep manure, horse manure, and rabbit manure; 3. Industrial waste: such as vinegar residue, wine residue, sugar residue, cassava residue, furfural residue, etc; 4. Household waste: such as kitchen waste, etc; 5. Urban sludge: such as sewage sludge, river sludge, etc.

The processing equipment process of the complete organic fertilizer production line:

Directly feed the recycled livestock and poultry manure into the fermentation zone. After one fermentation and two aging piles, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fibers in order to meet the particle size requirements for granulation production after crushing.

Crush the fermentation materials that have completed the secondary aging stacking process and enter the mixing and stirring system. Before mixing and stirring, according to the formula, add N, P, K and other trace elements to the mixing and stirring system to start stirring.

The mixed materials are transported into the granulation system, and the pellets are dried by a dryer before entering the cooling system. The materials are then sieved at room temperature, and those that meet the requirements are wrapped in a coating machine before packaging. Those that do not meet the requirements are crushed by a crusher and returned to the granulation system to continue granulation. Automatic weighing and packaging of finished products.

The characteristics of the complete set of cow and sheep manure organic fertilizer production line:

Advanced technology, scientific and reasonable, compact process layout, energy-saving and consumption reducing, stable operation, no three emissions, reliable operation, wide adaptability of raw materials, and convenient maintenance. Organic compound fertilizers, bio organic fertilizers, urban sludge, and organic fertilizers for household waste that are suitable for various ratios have filled the domestic gap and are at the leading level in China. Chicken manure is a promotion project of practical environmental protection technology in the country, rich in organic matter, which can provide the nutrients needed for crop growth and improve soil fertility.

The drying part of the organic fertilizer dryer in the granular fertilizer production line is mainly used to dry the raw materials for organic fertilizer production, such as some household waste, some distiller’s grains, straw and other materials with high humidity for rapid drying. The advantage of this device is that the drying speed (efficiency) is relatively fast, and it also consumes less coal in terms of energy consumption. It is a necessary equipment for early treatment of organic fertilizers.

The organic fertilizer dryer can directly dry poultry and livestock manure with a moisture content of up to 70% -80% at once to about 13% of the safe storage moisture, making it convenient for the production of organic fertilizer. The entire drying process is carried out in a closed system, thereby reducing environmental pollution during the drying process.

The working principle of the organic fertilizer dryer in the granular fertilizer production line is mainly composed of a heat source, a feeding machine, a feeding machine, a rotary drum, a material crushing device, a discharge machine, an induced draft fan, a unloader, and a distribution cabinet; After dehydration, the wet material is added to the dryer, and under the flipping of the uniformly distributed plate reader in the drum, the material is evenly dispersed in the dryer and fully contacts with hot air, accelerating heat and mass transfer during drying. During the drying process, the material is discharged from another section of the star shaped discharge valve of the dryer under the action of the inclined plate and the hot air.

The heat source of the organic fertilizer dryer comes from the combustion device, and this dryer adopts a co flow heating method. Therefore, the materials that need to be dried are pushed back by the spiral cutting plate from the feeding box and the feeding chute into the cylinder. Due to the inclined placement of the dryer, on one hand, the material flows towards the rear under the action of gravity and rotation, and on the other hand, the material is repeatedly picked up by the copying board, carried to the upper end and continuously sprinkled down, forming a uniform curtain inside the cylinder, fully exchanging heat with the hot air flow inside the cylinder. As the material is repeatedly sprinkled, the moisture contained is gradually dried, achieving the goal of drying.

The utility of organic fertilizer production line has been warmly concerned and loved by the majority of users, and it is the most potential fertilizer equipment. It will also develop more potential performance, its unique performance charm is unlimited, processing capacity is also very strong, and livestock manure materials using high-tech half-wet material crusher crushing, stirring, granulation, drying, automatic operation mode, longer life, has now become the fertilizer industry essential products. Huaqiang Heavy Industry Technology Co., Ltd. adheres to the market-oriented, organic fertilizer production line products as the leader, with capital as the link, and continues to expand to a high starting point, large-scale and export-oriented. Nowadays, the increasingly fierce competition requires organic fertilizer production line enterprises to improve the quality of organic fertilizer equipment products through technological progress, absorb foreign advanced technology and independent innovation, absorb the latest technological achievements, and accelerate the improvement of the technical level of the whole industry.

The process of compound fertilizer production equipment consists of multiple processes: raw material measurement, raw material crushing, granulation, drying, cooling, screening, coating, and packaging. The production line has always adhered to the principles of “liquidity, safety, operability, and aesthetics” in the design, so that the whole production line can achieve electromechanical integration, and it will be quite advanced in the future for a certain period of time. At the same time, we can also adjust the process flow according to specific circumstances and requirements.
The compound fertilizer production equipment is completed by a close combination of multiple processes. Each process has strict indicator control, and none is indispensable. Firstly, technical personnel develop corresponding fertilizer production formulas based on market needs or customer needs, combined with the market situation of raw materials, and refine them into the input amount of raw materials.

Poultry manure is a relatively high-quality organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Poultry manure must undergo sufficient decomposition before application, to inactivate parasites and their eggs, as well as infectious pathogens present in chicken manure, through the process of decomposition. Due to the high temperature generated during the maturation process of poultry manure, it is easy to cause nitrogen loss. Therefore, it is necessary to add an appropriate amount of water and 5% calcium superphosphate before maturation for better fertilizer efficiency. After being fully decomposed, poultry manure becomes a high-quality base fertilizer for crop cultivation, or is often used as a base fertilizer for year-round application in winter in fruit trees.

The organic fertilizer equipment for poultry manure treatment is a series of production equipment that uses manure as raw material, undergoes high-tech equipment fermentation and processing, and produces organic fertilizer. Fecal organic fertilizer processing equipment requires two steps to process commercial organic fertilizers: the pre fermentation and treatment part and the deep processing and granulation part.

Poultry manure organic fertilizer equipment generally includes three configurations: high configuration, medium configuration, and low configuration. High configuration is mainly aimed at production lines with relatively high output. Low configuration is directly packaged after the initial fermentation, which is flipping, crushing, stirring, granulation, and screening. Low configuration generally chooses a stirring toothed granulator because the stirring toothed granulator has a high degree of mechanization and can avoid drying and cooling in the later stage. Medium configuration production lines are more suitable for long-term operation and development.

The footprint of a small-scale poultry manure organic fertilizer production line varies depending on the equipment configuration. Simple configuration requires a small footprint, while full configuration requires a large footprint. The simplest configuration of equipment covers an area of approximately 300-1000 square meters, and the smallest fermentation site requires 400-2000 square meters. The entire factory area also includes warehouses and expected warehouses, all of which need to be taken into account before site planning. I suggest that when choosing a factory area, it should be as large as possible rather than small. If the site is larger, and the production scale is expanded later, only other equipment needs to be added. If the chosen site is smaller and only suitable for current use, once the scale is expanded later, it will need to be re selected.

Organic fertilizer refers to the use of crop straw and animal manure as the main raw materials, inoculated with microbial composite agents, and using biochemical processes and microbial technology to completely kill pathogenic bacteria and parasite eggs, eliminate odor, use microorganisms to decompose organic matter, convert macromolecular substances into small components, and then achieve the purpose of deodorization, maturation, dehydration, and drying, making organic fertilizer with excellent physical properties, carbon nitrogen ratio, and fertilizer efficiency. Bioorganic fertilizer belongs to the category of biological fertilizers, and its differences from microbial inoculants mainly lie in aspects such as bacterial strains, production industry, and application technology.

The process flow of the fermentation and granulation production equipment for breeding manure:

1. Organic fertilizer turner: Industrial fermentation treatment of organic solids such as animal manure, household waste, sludge, and crop straw. This equipment comprehensively ferments the uniformity of the fermentation materials. This allows for a fermentation method in which the front of the fermentation tank can be freely inserted or removed, and waste such as feces can be retained for a longer period of time.

2. Wet material crusher is a professional crushing equipment for high humidity, multi fiber materials. Utilizing high-speed rotating blades to crush fibers with good particle size, high efficiency, and high energy. Semi wet material crushers are commonly used in the production and processing of organic fertilizers, and have good effects on crushing raw materials such as chicken manure and humic acid sodium.

3. The organic fertilizer mixer has a fast mixing speed and good uniformity, and can mix viscous materials with 30% added liquid. During operation, there are two opposite rotating rotor blades stirred in the middle. Due to the multiple special angles of the blade, regardless of the shape of the material. What is the size and density. They can mix quickly and effectively. Adopting a lower door for fast unloading speed and minimal residue.

4. Organic fertilizer granulator is a molding machine that can manufacture materials into specific shapes. Widely used in the production of organic fertilizers, bio organic fertilizers, and other fields. According to its structure and working principle, it can be further divided into roller extrusion granulator, disc granulator, round throwing granulator, new organic fertilizer granulator, etc. We recommend a new type of agitator granulator for producing organic fertilizer from cow manure.

5. The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, a main engine, etc., and is used for powder flapping or liquid coating technology. It can effectively prevent the caking of compound fertilizers.

Organic fertilizer produced by organic fertilizer equipment occupies an important position in the history of fertilizer development in China, is a representative work of innovation, skills, ecology and environmental protection, step by step into farmer families, plays an important role in crop growth, and plays an important role in ecological environment, soil transformation and physical layout. Therefore, organic fertilizer occupies a very important position for us in the fertilizer industry. How can we avoid the waste of organic fertilizer resources in the future application and production process of organic fertilizer?
China is a big agricultural country, the fertilizer consumed every year is one of the best in the world, especially organic fertilizer, compound fertilizer, fertilizer, etc., and the development and implementation of organic fertilizer production equipment, the strong organic fertilizer has found the wheel of development, from waste to priceless things. Then overthrew the traditional situation, in recent years, organic fertilizer production lines have also continued to improve the application of agricultural fertilizers, with everyone’s needs to improve. It is becoming more and more automated and intelligent, and it has become the most important thing in major business companies. Organic fertilizer equipment design leading, reasonable layout, simple operation, strong function, the maximum limit to reduce the occurrence of resource waste, and can be recycled in the entire production process.

The complete production line of stock conversion, stirring, and granulation is used to process organic raw materials after fermentation. It combines various advantages. Before granulation, the fermented raw materials are crushed, and the ingredients are directly mixed with a mixer into the granulation machine to produce spherical particles. The particles produced by this machine are spherical, with an organic content of up to 100%, greatly saving energy and improving utilization efficiency. The direct goal of the customer has been achieved by directly processing pure organic matter into particles, and utilizing the characteristic of organic fertilizer raw materials being embedded and enlarged under certain conditions. No additives, adhesives, etc. need to be added during granulation. After the finished product is produced, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity.

Organic fertilizer refers to the use of crop straw and animal manure as the main raw materials, inoculated with microbial composite agents, and using biochemical processes and microbial technology to completely kill pathogenic bacteria and parasite eggs, eliminate odor, use microorganisms to decompose organic matter, convert macromolecular substances into small components, and then achieve the purpose of deodorization, maturation, dehydration, and drying, making organic fertilizer with excellent physical properties, carbon nitrogen ratio, and fertilizer efficiency. Bioorganic fertilizer belongs to the category of biological fertilizers, and its differences from microbial inoculants mainly lie in aspects such as bacterial strains, production industry, and application technology.

Fertilizer processing organic fertilizer production lines have a wide range of raw materials for producing organic fertilizers, including chicken manure, pig manure, cow manure, and other livestock and poultry manure. Such raw materials need to undergo biological fermentation and then meet the standards for harmless treatment. Thereby further making it into commercial organic fertilizer.

The process flow of the organic fertilizer production line for fertilizer processing is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are added to the biological bacterial strains, fermented, and then crushed using a semi wet material crusher. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium oxide, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used to stir and granulate the particles, After coming out, it is dried, screened by a screening machine, and qualified products are packaged. Unqualified products are returned to the granulator for granulation.

For the organic fertilizer equipment in the pig manure processing plant, first you need to plan a piece of land and build a factory building. In addition, you need to determine the scale of production, and then purchase a set of organic fertilizer equipment for the pig manure processing plant. Generally, the investment in organic fertilizer production equipment is about 100000 yuan, and the organic fertilizer equipment can be configured according to the customer’s output, site size, and other requirements. Products with an annual output of less than 5000 tons belong to small-scale processing. Due to the availability of organic fertilizer raw materials and their environmental friendliness, the market prospects are infinite.

Garbage sludge organic waste refers to urban household waste containing organic matter, in which animal, plant, or mineral substances are often mixed with other inorganic waste. When using kitchen waste as organic fertilizer, it must undergo harmless treatment by organic fertilizer equipment, accumulate and ferment before it can be used. Harmful substances such as broken bricks, stones, glass, and iron sheets can be removed, which can make the waste reusable. Under normal circumstances, the temperature of aerobic fermentation can rise to above 55 ℃ within 3 days. Depending on the specific scale, ground stacking and tank fermentation can be carried out. After fermentation, it can be used as base fertilizer and topdressing. Fermentation requires the use of stirring tools, weighing equipment, conveying equipment, etc.

1. Raw materials: Urban ordinary organic waste includes toilet manure, kitchen waste after meals, animal hair, skin ash powder, mushroom residue, urban domestic sludge, sewage treatment plant sludge (heavy metal elements do not exceed the standard), etc., with a moisture content usually around 40% -70%.

2. Auxiliary materials: Auxiliary materials with a moisture content not exceeding 10% (such as straw powder, rice bran, peanut shell powder, etc.), mainly used to regulate the breathability of raw materials (such as sludge, filter mud, etc.) during fermentation. If the breathability of the raw materials is good, it can be omitted.

3. Biological fermentation microbial agent: Mix the weighed microbial agent and auxiliary materials in a 1:10 ratio (the purpose is only to expand the volume of the microbial agent and facilitate even scattering on the raw materials), and then weigh and increase the required biological microbial agent and treated raw materials in a 1:10000 ratio (ten tons per kilogram).

Process flow of harmless treatment of organic waste from garbage sludge and organic fertilizer equipment

1. If the moisture content of the raw materials is above 70%, they can be mixed with the auxiliary materials in a 3:1 weight ratio, and then the expanded volume of the bacterial agent can be added to the fermentation material (raw materials), stirred evenly, and stacked. It is advisable to add 1% fresh feces or 0.6% urea and 0.8% superphosphate for fermentation.

2. The moisture content of the stirred fermented product should be controlled at around 60% (hold it in a ball by hand, it can crack when loosened, and at least ensure that water does not drip from between fingers when held hard by hand).

3. Stack the stirred fermentation products, with a height of about 1.2m, a width of about 2m, and an unlimited length.

4. Fermentation takes 24-48 hours, and the temperature can exceed 55 ℃. After heating up, the deodorization effect can be achieved within three days.

5. After 15 to 20 days of fermentation, the organic fertilizer equipment can be used as a biological organic fertilizer.

The main equipment for harmless treatment of organic waste from garbage, sludge, and organic fertilizer includes mixing equipment, granulation equipment, drying equipment, cooling equipment, screening equipment, packaging equipment, and crushing system.

Organic fertilizer granulator equipment is the main equipment for the production of organic fertilizer, organic fertilizer granulator occupies an important position in modern fertilizer, especially farmers scatter fertilizer, like to use organic fertilizer, so the development of mechanization, organic fertilizer equipment has become the focus. In order to comply with the guidelines of China’s agricultural policy, Huaqiang Heavy Industry’s organic fertilizer equipment has also carried out in-depth research and development in organic fertilizer equipment technology, because only advanced organic fertilizer production lines can quickly and effectively complete production.

Organic fertilizer granulation equipment can produce organic fertilizer through the use of biogas residue, biogas residue as the remaining semi-solid matter after biogas fermentation, containing rich organic matter, humic acid, amino acids, nitrogen, phosphorus, potassium and trace elements, can be used as soil improvement, crop base fertilizer and topdressing, can be changed depending on crop varieties. At the same time can also be used for a variety of poultry manure, animal remains and straw processing, the operation procedure is simple and energy saving and environmental protection. Organic fertilizer granulation equipment through its own diversified functions, to meet the needs of customers, at the same time, automatic control, but also effectively improve the efficiency, in this era of rapid development, organic fertilizer granulation equipment in the performance enhancement, to achieve the combination of automation and manual control, cutting-edge development, more can save production time, enhance work efficiency, Suitable for the development of a variety of fertilizers.
The chicken manure stirring toothed granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thereby achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is high, and the size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount and the higher the speed, the smaller the particle, and vice versa. Application scope: This machine is particularly suitable for granulating lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the quality of the pellets. The new type of organic fertilizer pelletizer is a newly developed pelletizing equipment for sludge, chicken manure, pig manure, cow manure, and straw, also known as the internal rotation stirring tooth pelletizer. Widely applicable for granulation of organic fertilizers. Due to its high granulation rate, smooth operation, sturdy and durable equipment, and long service life, it has been chosen as an ideal product by a large number of users.