Sheep manure organic fertilizer equipment: Sheep manure organic fertilizer, as one of the important types of organic matter, has been deeply loved by economic crop growers across the country and plays an indispensable and important role. Sheep manure organic fertilizer contains a large amount of organic matter, which is an important source of organic matter in soil. It can improve soil, increase soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil. Because soil organic matter forms humus through the action of microorganisms and physical chemistry, it can promote the formation of soil water stable aggregate structure, making cohesive soil loose and easy to cultivate, and sandy soil structured.

Supporting equipment and process for sheep manure organic fertilizer production line:

1. Raw material fermentation: Various animal feces such as chicken manure, pig manure, cow manure, biogas residue, or raw materials that can be fermented or have fertilizer effects after treatment are prepared in proportion (according to market demand and soil testing results in different regions).

2. Raw material mixing: Mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency of the fertilizer particles.

3. Raw material granulation: The evenly stirred raw materials are fed into a granulator for granulation (using drum granulators, extrusion granulators, and new organic fertilizer granulators).

4. Particle drying: The particles made by the organic fertilizer granulator are fed into the dryer to dry the moisture contained in the particles, increasing their strength and facilitating storage.

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

6. Particle classification: The cooled particles are classified, and the unqualified particles are crushed and re granulated to screen out the qualified products.

7. Finished product coating: Coating qualified products to increase the brightness and roundness of particles.

8. Finished product packaging: Bag the processed particles, which are the finished products, and store them in a ventilated place.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, disc granulator, dryer, cooler, drum screening machine, film coating machine The bio-organic fertilizer produced by packaging equipment, belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, decomposition and deodorization.

In agricultural production activities, aquaculture is also a group that cannot be ignored, and the amount of waste water produced every day is also huge. If these “waste” can be effectively used, it can not only help solve the problem of stacking, but also increase income. Take pig manure as an example, the use of pig manure organic fertilizer production line can effectively solve the problem of pig manure treatment. If the pig manure organic fertilizer production line is not used, according to the ordinary pile retting, it takes at least 4-6 months to ferment successfully, but this fertilizer making method takes up factory land and wastes time, the organic fertilizer produced by pile retting is poor, and the smell will pollute the air, especially the internal bacteria are not treated at high temperature and are not completely killed.
These are hidden hazards. Organic fertilizer equipment is used to treat pig manure in a unified manner. On the one hand, the organic fertilizer produced can reduce the amount of fertilizer used, improve the soil, and promote plant growth. On the other hand, organic fertilizer applied to plants and probiotics combined with root irrigation or leaf spraying can improve plant immunity, prevent a variety of plant diseases, and reduce or even avoid the use of pesticides. The resulting pollution-free crop will be welcomed.

The process flow and steps of the organic fertilizer production line for cow manure processing mainly involve mixing organic solid waste with a moisture content of less than 60%, such as adding microbial fermentation agents, and aerobic continuous fermentation to fully decompose, sterilize, deodorize, dehydrate, and decompose it.

The cow manure processing organic fertilizer production line requires two steps to process commercial organic fertilizer: the pre fermentation and treatment part and the deep processing granulation part. The supporting equipment for biological organic fertilizer requires equipment such as fermentation flipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

The small-scale organic fertilizer production line with an annual output of 10000 tons has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resource utilization and industrialization, and have low energy consumption, Stable product quality.

The organic fertilizer production equipment is configured differently for each customer’s organic fertilizer production line. The low configuration of small-scale cow manure organic fertilizer production equipment only requires fermentation equipment, crushers, mixers, granulators, screening machines, and packaging machines. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the price of the entire set of organic fertilizer production equipment for cow manure and sheep manure in the breeding farm ranges from tens of thousands to hundreds of thousands, or even millions.

The existence of organic fertilizer granulator is extremely important. We need to know that the shape of the fertilizer determines how long the fertility will last. Compared with pellets, powdered fertilizer can not withstand the wash of rain, even in a dry environment, fertility will be quickly released, and granular fertilizer into the soil, do not worry about rain and decomposition is slow, so that plants can absorb nutrients in a long-term stability. The organic matter content of microorganisms in organic fertilizers is higher, which can balance the pH of soil, promote the ventilation of plant roots, and facilitate better growth. At the same time, the use of organic fertilizer production lines ffor organic fertilizer fermentation is non-toxic, will not pollute the surrounding environment, and is more natural and environmental protection. The use of organic fertilizer equipment processing granulation, not only saves the cost of processing organic raw materials, but also saves part of the cost of purchasing fertilizer, and is conducive to environmental protection, it can be said that three birds with one stone! Organic fertilizer granulation equipment makes crop straw and waste into green pollution-free ecological feed for livestock breeding; Livestock and poultry manure, urban and rural household waste and other waste can quickly become efficient bio-organic fertilizer into green planting through fermentation and granulation machine. It is a two-way combination of agriculture and aquaculture to achieve a virtuous cycle of breeding.

The disc granulator is a commonly used equipment in the compound fertilizer industry. When it works, the uniformly mixed raw materials enter the disc at a uniform speed. Under the combined action of gravity, centrifugal force, and friction between the materials, the material moves up and down in the disc until it reaches the specified particle size, and overflows from the edge of the disc. It has the characteristics of simple structure, high strength, easy maintenance, convenient use, high granulation rate, and uniform particle size.

As a fine-grained material feeding equipment, the disc granulator is suitable for transporting various non cohesive materials in powder, material or small pieces, such as coal powder, cement, clinker, limestone, shale, coal gangue, clay, and other powder, particle or small pieces of materials. It can be widely used in gold concentrators, coal mining plants, chemical, infrastructure, and mechanized casting workshops for continuous, uniform, and quantitative feeding and batching. The laboratory disc granulator has a simple structure, convenient adjustment, and superior performance. It is suitable for conveying materials with a particle size of no more than 50mm, and is not suitable for conveying materials with high viscosity, difficulty in flowing, and particularly good fluidity.

With the continuous development of economy, various negative effects caused by environmental pollution also follow. If the pollution problem is not solved for a while, more bad results will spread. In particular, changes in the agricultural environment will bring adverse effects to us as a big country in the food industry. It is imperative to promote organic fertilizer, and the development of organic fertilizer equipment should also be steadily improved. Organic fertilizer processing equipment includes organic fertilizer granulator, organic fertilizer mixer, dryer, screening machine, cooling machine and other equipment, you can adjust the product specifications according to the user’s requirements for output, for the user, greatly improve the convenience, but also more targeted, the production of organic fertilizer also has a good quality assurance. Because organic fertilizers are divided into many kinds, especially different formula proportions or different raw materials, the organic fertilizers produced will be different, and organic fertilizer processing equipment can rely on its own product strength, through the user’s product ratio, independent processing and production, not only high production efficiency, but also good quality, especially harmless treatment. It has also made a considerable contribution to environmental improvement.

The production process of chicken manure organic fertilizer processing equipment:
1. Raw material fermentation, using a fermentation tipping machine to flip and toss the raw materials during the fermentation process irregularly.
2. Use a forklift to shovel the fermented raw materials into the silo, where they are transported by a belt conveyor to a semi wet material crusher for crushing.
3. The crushed material is transported to the organic fertilizer horizontal mixer through a belt conveyor, and the auxiliary materials are fed into the horizontal mixer through another belt conveyor. The raw materials and auxiliary materials are uniformly fused and then transported to the granulator through a belt conveyor.
4. The organic fertilizer granulator converts the raw materials into granules and then sends them to a drum dryer through a belt conveyor. After drying, the materials are sent to a cooling machine through a belt conveyor for cooling.
5. The cooled particles are fed into the screening equipment through a belt conveyor, which has three discharge ports: small particles, qualified particles, and large particles. Small particles are returned to the granulation process through a belt conveyor, while large particles are fed into the crushing process through a belt conveyor. Qualified particles are fed into the organic fertilizer automatic packaging machine through a belt conveyor and packaged into bags.

Compound fertilizer equipment has low investment, fast effectiveness, and good economic benefits. The layout of the complete equipment process is compact, scientifically reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.). Especially for the granulation of rare earth and ammonium carbonate series compound fertilizers, it fills the domestic gap, and the complete set of compound fertilizer equipment ranks at the leading level in China.

Compound fertilizer equipment is a batch production equipment for organic fertilizers. The complete set of compound fertilizer equipment covers the use of organic fertilizer production equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales, such as organic fertilizer raw material stacking, organic fertilizer raw material dehydration, organic fertilizer corrosion, organic fertilizer, organic fertilizer fermentation, raw material drying, organicfertilizer granulation, organic fertilizer packaging, etc.

Advantages and characteristics of compound fertilizer equipment made from livestock and poultry manure:

1. The compound fertilizer equipment production line adopts imported motors, which operate more smoothly and save energy more efficiently. In practical applications, the new organic fertilizer equipment production line reduces energy consumption by an average of 20% compared to ordinary organic fertilizer production lines.

2. Advanced technology and good granulation effect, the compound fertilizer equipment production line adopts the most advanced international horizontal granulation technology, which has good granulation effect and greatly improves granulation efficiency.

3. Small scale design, small footprint, flexible application, organic fertilizer production equipment adopts a small and intensive design, with a land area that is generally the same as that of organic fertilizer equipment with the same yield, greatly saving land area and improving application flexibility.

 In order to produce high-quality fertilizer, organic fertilizer equipment needs to master certain skills. Because these tips are often the way to solve fertilizer problems. So in the actual process of organic fertilizer production line, how should we produce high-quality fertilizer? In the process of making organic fertilizer, special attention should be paid to temperature and moisture. Water control is very important, if the water control is not good, you can not make organic fertilizer. From a professional point of view, the humidity of 65% is best. In addition to moisture, temperature is also very important. In general, the temperature is controlled at 60 degrees is the best, the raw material fermentation at this temperature for a week, the raw material will produce organic fertilizer under the decomposition of specific substances. Secondly, air and pH are also related to the quality of organic fertilizers. If the air circulation is good, it is very helpful for organic fertilizer reproduction and activity.

The organic fertilizer produced in this way is not only of high yield, but also of excellent quality. As for pH, it is generally in a slightly alkaline environment, and this factor is very well controlled. The relevant knowledge of organic fertilizer is introduced here, and I hope it can be helpful to you. Organic fertilizer can not only provide comprehensive nutrition for crops, but also has long fertilizer efficiency, can increase and renew soil organic matter, promote microbial reproduction, improve soil physical and chemical properties and biological activity, and is the main nutrient for green food production.
The process flow of harmless treatment of chicken manure for organic fertilizer production equipment: After the fermentation of organic fertilizer raw materials is completed, they enter the organic fertilizer crusher and are crushed into powder. The powder enters the organic fertilizer mixer and auxiliary materials are added for stirring. After stirring evenly, it enters the organic fertilizer granulator to make particles. The particles are then dried in the dryer to reduce the moisture content of the particles to 10-20%, and then cooled in the cooling machine, After the cooling is completed, it enters the screening machine for screening. The unqualified products screened out are re fed into the crusher for crushing using a return belt conveyor. The finished products screened out can be directly packaged.

For the topic of the recycling development of livestock and poultry manure, organic fertilizer equipment can be said to be the best equipment available now, because organic fertilizer equipment can effectively treat livestock and poultry manure into organic fertilizer in the current market, achieving the goal of recycling and not wasting resources. Moreover, we all know that livestock and poultry manure causes significant environmental and air pollution, So the organic fertilizer equipment that can handle livestock and poultry manure has been widely recognized by people. The country is also vigorously promoting the use of organic fertilizers, and organic fertilizer equipment can precisely turn livestock and poultry manure into organic fertilizer, which also proves that the future market prospects for organic fertilizer equipment are very broad.

From the perspective of the global renewable clean energy pattern, the use of organic fertilizer after processing by organic fertilizer granulator has many benefits. At present, biomass, wind, hydro and solar energy are the most important sectors in the field of renewable energy. Compared with other energy sources, biomass energy with agricultural waste as the main raw material is less affected by the seasons, climate, weather and other environment, and has irreplaceable advantages. Organic fertilizer granulator is the latest scientific and technological product developed by Agricultural Machinery Research Institute after many years of fertilizer processing equipment design and production experience, and has obtained the national utility model patent.
It is used for granulation of various organic matter after fermentation, breaking through the conventional organic fertilizer equipment granulation process, without drying and crushing raw materials before granulation, direct ingredients can be processed into spherical particles, which can save a lot of energy. The press roller of organic fertilizer granulator adopts inclined wheel. And the two ends are consistent with the inner and outer ring line speed of the die disk, there is no dislocation friction between the wheel and the die, which reduces the resistance, reduces the kinetic energy loss, and extends the service life of the die, which is a major difference with similar compression molding equipment. The roller is set evenly, the operation is stable, the service life is long, is the current organic fertilizer production line market more popular fertilizer granulation equipment.

Livestock and poultry manure includes chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure and other livestock and poultry manure, as well as straw decomposed organic fertilizer. These livestock and poultry manure and straw are pure organic fertilizers when they are not processed or fermented in any way. Agricultural manure and livestock manure are not decomposed or fermented, and are directly used on crops, which can cause soil hypoxia, disease and pest breeding, and slow fertilizer efficiency The problems of fermentation, seedling burning, and harmful gas damage seriously affect crop growth and harvest. Chicken manure ferments organic fertilizer, and the main substance in chicken manure is organic matter. Applying chicken manure increases the organic matter content in the soil, which can improve the physical, chemical, and biological properties of the soil, mature the soil, and enhance soil fertility. Therefore, fermented manure organic fertilizer is increasingly becoming a new trend in agricultural development.

The characteristics of the small-scale livestock and poultry manure organic fertilizer equipment production line are:

1. Applicability and wide range of raw materials: suitable for direct granulation of fermented animal manure, sugar factory filter sludge, urban sludge, papermaking sludge, distiller’s grains, straw, peat and other coarse fiber organic waste with a moisture content of about 30%. It can produce pure organic fertilizer, organic inorganic fertilizer, and bio organic fertilizer with spherical particles.

2. High ball forming rate and microbial survival rate: The new process can achieve a ball forming rate of over 90-95%, and the low-temperature and high air drying technology can achieve a microbial survival rate of over 90%.

3. The production line of animal manure organic fertilizer equipment has a short process flow and low operating cost. The organic raw materials used in this process do not require pre treatment such as drying and crushing, and the process flow is short and the operating cost is low (if traditional granulation processes such as disc or drum are used, the organic raw materials with a moisture content of about 30% after fermentation need to be dried to below 13% and crushed to above 80 mesh, and the amount of organic materials added cannot exceed 30%).

 The existence of organic fertilizer granulator is extremely important. We need to know that the shape of the fertilizer determines how long the fertility will last. Compared with pellets, powdered fertilizer can not withstand the wash of rain, even in a dry environment, fertility will be quickly released, and granular fertilizer into the soil, do not worry about rain and decomposition is slow, so that plants can absorb nutrients in a long-term stability. The organic matter content of microorganisms in organic fertilizers is higher, which can balance the pH of soil, promote the ventilation of plant roots, and facilitate better growth. At the same time, organic fertilizer fermentation is non-toxic, will not pollute the surrounding environment, and is more natural and environmental protection.

The use of organic fertilizer granulation equipment processing granulation, not only saves the cost of processing organic raw materials, but also saves part of the cost of purchasing fertilizer, and is conducive to environmental protection, can be said to kill three birds with one stone! Organic fertilizer equipment makes crop straw and waste into green pollution-free ecological feed for livestock breeding; Livestock and poultry manure, urban and rural household waste and other waste can be quickly transformed into efficient bio-organic fertilizer into green planting through fermentation compost turning machine and granulation machine. It is a two-way combination of agriculture and aquaculture to achieve a virtuous cycle of breeding.
The small disc granulator adopts an overall circular arc structure, with a granulation rate of over 93; The granulation plate is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency; The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life; The bottom of the disc granulation disc is reinforced with multiple radiating steel plates, which are sturdy and durable, and will never deform; The thickened, weighted, and sturdy base design eliminates the need for anchor bolts for stable operation.