The granulation process flow of small-scale compound fertilizer production line

The production capacity of small-scale compound fertilizer equipment is relatively small, the equipment occupies a small area, and the investment cost is also relatively low. A set of small-scale compound fertilizer equipment costs about 10W-15W, and the operation is very simple. The factory and equipment requirements are low. Combined with the current national ecological civilization strategy, the market space and demand in Hefei are very large. Investing in small-scale compound fertilizer equipment is a good choice.

The granulation process of compound fertilizer production line can be divided into: raw material ingredients, raw material mixing, raw material granulation, particle drying, particle cooling, particle grading, finished product coating, and final product packaging.

1. Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate, potassium chloride (potassium sulfate) and other raw materials are prepared in a certain proportion (according to market demand and soil testing results in various regions).

2. Raw material mixing: Mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency of the fertilizer particles.

3. Raw material granulation: The evenly mixed raw materials are fed into a fertilizer granulation machine for granulation (can be converted into pellets, or extruded pellets can be selected).

4. Particle drying: The particles made by the granulator are fed into the dryer to dry the moisture inside the particles, increasing their strength and facilitating storage.

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

6. Particle classification: The cooled particles are classified, and the unqualified particles are crushed and re granulated to screen out the qualified products.

7. Finished film: Coating qualified products to increase the brightness and roundness of particles.

8. Finished product packaging: Bag the coated particles, which are the finished products, and store them in a ventilated place.

Innovation is needed for the development of equipment in organic fertilizer production lines

In this era of information explosion, to create value is to dig and create more valuable products from the information network. In the domestic organic fertilizer production line equipment research and development, sales, application, as of now the development of time is not very long, in the introduction of foreign advanced technology experience, combined with their own national conditions, through digestion and absorption to develop a simple equipment to the present diversification of organic fertilizer equipment. Organic fertilizer production line equipment in the domestic market is relatively broad, from the price to the direction of competitive technology change, novel equipment is born. The new organic fertilizer equipment has simple, high efficiency, perfect configuration, and belongs to a green and environmentally friendly product. The organic fertilizer production line equipment produced by our company can be customized according to the needs of customers, and the new products are mainly dependent on technological innovation. The production capacity of enterprises determines the development direction of enterprises, organic fertilizer production line equipment is a stark example, which equipment is advanced, it will mean that the market of enterprises is strong.

Organic fertilizer equipment is specialized in the treatment of livestock and poultry excrement, which effectively reduces the pollution of livestock and poultry excrement to the environment, thus achieving the goal of environmental protection. Moreover, the organic fertilizer produced by the organic fertilizer production equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening.
In the past two years, the state has vigorously advocated and supported the project of processing chicken manure into organic fertilizer, given subsidy policies, strengthened the deep treatment of chicken manure produced in chicken farms, turned waste into treasure, and produced high-quality agricultural machinery fertilizer to minimize the environmental pollution of manure, reduce production costs, and improve economic benefits. Organic fertilizer equipment has put the breeding industry on a virtuous cycle of sustainable development.

Granulation process and cost of organic fertilizer equipment production line

The construction scale of organic fertilizer equipment for poultry manure is generally 30-100000 tons per year. We need to comprehensively consider local resources, market capacity, and market coverage. The investment scale and product plan design need to be formulated based on the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, degree of production automation, etc.

The production line of organic fertilizer equipment mainly consists of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, in small and micro chicken farms where the daily production of chicken manure is not large, as a responsible organic fertilizer production equipment sales enterprise, it is recommended that users only purchase the fermentation and composting machine separately. In this way, farmers only need to invest a small amount of funds to meet the needs of harmless treatment of chicken manure.

The organic fertilizer production line can greatly save the cost of producing organic fertilizers and other products, improve production efficiency, and ensure that the produced products have good quality and large batches to meet the needs of a large number of users. In these areas, the development of organic fertilizer equipment plays a pivotal role. To develop agriculture well, protect the environment, and improve economic benefits, we need to put in a lot of effort in improving and updating organic fertilizer equipment, laying a solid foundation. Grasp every detail and do a good job in production development.

For slightly larger small and medium-sized chicken farms, experienced manufacturers and sales personnel usually propose customized organic fertilizer equipment for the production line of organic fertilizer equipment. This is because the specific configuration and cost of the complete set of chicken manure organic fertilizer production equipment are directly affected by factors such as different chicken manure processing capacities, feeding methods, surrounding environments, and customer budgets.

Widely using organic fertilizer granulators to promote environmental protection in agriculture

The hot sale of organic fertilizer equipment also provides a key for organic fertilizer granulator. Organic fertilizer equipment with its advantages of high environmental protection and low pollution has been loved by many manufacturers of organic fertilizer. The selling of organic fertilizer is strongly advocated by the state and its own characteristics, green vegetables are mainly derived from organic fertilizer, the way to improve crop quality is also derived from organic fertilizer, improve soil, water retention, fertilizer, and ventilation are also derived from organic fertilizer, leaving good soil for future generations is also organic fertilizer, so organic fertilizer can not be hot? Organic fertilizer materials are very diverse. Such as livestock and poultry feces in farms, municipal sludge, daily waste, and kitchen waste, are all sources of organic fertilizer production. Because the quality of the material plays a key role in the quality of the organic fertilizer produced by the organic fertilizer production line, the fermentation and destruction process of the equipment production line is particularly important. The characteristics of organic fertilizer granulation equipment technology: short construction cycle; The danger is relatively small; The recovery cycle of capital is short; Low investment, high return.

The production line configuration of the new Organic fertilizer granulator is different according to the different equipment configuration of raw materials, and the appropriate scheme can also be made according to the investment budget. The price of Manure production lines with different output is also different. It is suggested that customers should first consider how much output they want to invest in Manure production before making further inquiries, and then inform the manufacturer of the raw materials for processing and production, so as to provide you with an approximate price range, and then select the appropriate configuration of new Manure granulation production line according to the expected investment.

Organic fertilizer equipment greatly promotes the protection of agricultural environment

Organic fertilizer equipment has made great achievements in environmental protection. In recent years, the development of agriculture is more and more rapid, have to say that organic fertilizer production equipment is really a good thing, where we live there is garbage is inevitable, but organic fertilizer equipment is a perfect solution to our troubles, it can convert all kinds of garbage into fertilizer for field use; If domestic waste can not be avoided, it is only possible to do more research on this, and strive for faster, more thorough and simpler garbage conversion. Organic fertilizer equipment as a benchmark in our new era, not only has a high talent in environmental protection, but also can break through the conventional granulation of organic fertilizer granulator and carry out fermentation and then granulation ability.

Some trifles before the organic fertilizer production line can also be ignored, such as the dryness of raw materials, crushing, processing particles and so on; Save a lot of resources, promote the national environmental protection development, according to this development, within ten years, China’s domestic waste treatment will definitely be able to stand higher and higher. After the quality is guaranteed, the organic fertilizer produced can be directly absorbed by crops, and can improve the soil structure on some barren land. In short, the complete set of organic fertilizer equipment is the only choice for you to get rich.
The role of the organic fertilizer production line is to mix livestock and poultry manure with crop straw (after crushing), and after high-temperature decomposition, process the material into organic fertilizer, thereby achieving the goal of recycling waste. The development of green agriculture also requires organic fertilizers to assist, and the organic matter microorganisms contained in field soil require organic fertilizers to regulate and improve. Long-term and correct application of organic fertilizers can not only completely improve soil structure, but also make due contributions to the construction and development of green agriculture, and can also bring higher economic benefits to oneself.

Advantages of Organic Fertilizer Production Equipment for Sheep Manure Composting and Fermentation

The complete set of organic fertilizer processing equipment has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can remove bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

Large scale sheep manure composting and fermentation organic fertilizer production equipment. The fermented sheep manure organic fertilizer is transported by forklift to the semi-finished product warehouse, and then onto the sheep manure organic fertilizer production equipment for fully automated assembly line production. The large-scale sheep manure composting and fermentation organic fertilizer production equipment includes crushing process, screening process, granulation process, drying and cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. The investment in a fully automated sheep manure organic fertilizer production line can be large or small, depending on the annual output.

The sheep manure fertilizer production line equipment has three configurations: high, medium, and low. Large fertilizer factories need to adopt a complete set of production configurations to produce finished products that meet market requirements in terms of appearance and nutrient content. They have a significant advantage in promoting finished organic fertilizers. Low to medium configuration organic fertilizer production lines are suitable for small and medium-sized fertilizer factories. The sales range of finished organic fertilizers is limited to nearby areas, and some processes in the organic fertilizer production process require manual completion.

Farm commonly uses organic fertilizer production equipment to turn peanut shells into fertilizer

Peanuts are an indispensable delicacy on our wine table, whether it is eaten raw or cooked, it is a good dish. We plant a large area of peanuts every year, so a large number of peanut shells are produced every year, and we usually either throw them away directly or burn them, which causes a lot of waste and pollution every year. In fact, peanut shells contain a lot of crude protein, crude fat, crude cellulose, hemicellulose and a lot of soluble carbohydrates, which can reach more than 90% of the nutrients, is a good organic fertilizer raw materials. These peanut shells can not be fermented by traditional methods to produce organic fertilizer, and the traditional method is not complete in the fermentation of peanut shells. We can use organic fertilizer equipment to ferment peanut shells. We first crushed the peanut shell, and then added it to the organic fertilizer equipment, mixed it with water, added the starter, and then carried out sealed fermentation. The use of organic fertilizer equipment is very convenient, the fermentation speed is fast, and the nutrients in the peanut shell can be ensured to a large extent. Through the use of organic fertilizer production lines, we can make full use of all parts of the peanut body, which not only allows us to make full use of resources, but also does not pollute the environment.

The Organic fertilizer granulator uses microbial fermentation technology to produce Manure that is deodorized, sterile, highly efficient, and does not burn roots and seedlings from livestock and poultry manure and urban garbage. It is used for grain fields, fruits, vegetables, and flowers, and is suitable for the technical transformation of new plants or existing compound fertilizer plants.

The roller extrusion granulator adopts a non drying room temperature process for production, forming in one go. This equipment has low investment, fast effectiveness, and good economic benefits. The complete equipment layout is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation, and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.). Especially for the granulation of rare earth, potassium fertilizer, and ammonium bicarbonate series compound fertilizers,

The widespread application of organic fertilizer production equipment in agriculture and animal husbandry

The strength of science and technology is the embodiment of a country’s strength. Since China’s reform and opening up, under the guidance of the strategy of science and education to rejuvenate the country, the face of social and economic development has undergone tremendous changes, improve the status in the international, for organic fertilizer equipment, science and technology is also the same important level of organic fertilizer equipment, in the beginning is also the introduction of foreign technology, through the improvement of domestic talents, to fill the gap in the domestic market. Now the function of the equipment is constantly improved, and it has evolved into a technological contest. With the rapid development of modern industry, the application of organic fertilizer production line market is very extensive, many farmers and planting businesses can not leave it.

China’s initial organic fertilizer production equipment technology, introduced from abroad, beyond the level of technology, is very difficult, not temporarily can be achieved, in the development of science and technology, investment is not only a long time, the most important cost of investment, if the long-term does not recognize the importance of the development of science and technology, will make domestic equipment and the international advanced level between The gap is getting larger and larger, so call on organic fertilizer equipment manufacturers to focus on the future, take the road of localization. In today’s trend of social development, automation, intelligence and diversified development technology are indispensable in organic fertilizer production equipment, the continuous integration of science and technology, so that our domestic organic fertilizer production equipment strength gradually grow up, an industry if you want to maintain the youth of the market, its industry characteristics must meet an indispensable feature, That is, the industry itself must have strong development potential.
The resource utilization of manure through organic fertilizer equipment can not only reduce environmental pollution, but also improve the biological safety level of breeding enterprises, reduce the prevalence of infectious diseases of livestock and poultry, produce high-quality organic fertilizer, improve the quality and safety of agricultural products, generate clean energy, and realize environmental protection. Let the rural economy embark on the fast track of development of “safety, environmental protection and efficiency”.

Working principle and characteristics of a new type of organic fertilizer granulation equipment

The new type of organic fertilizer granulation equipment is a molding machine that can manufacture materials into specific shapes. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The cylinder of the new organic fertilizer granulation equipment adopts a special rubber plate lining or acid resistant stainless steel lining plate, achieving automatic scar removal and tumor removal, eliminating traditional devices. A rotary drum granulator, in which steam, gas ammonia, or phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry are introduced to complete the chemical reaction and heating process of compound fertilizer granulation in the cylinder; Alternatively, a cold granulation process for adding a small amount of water to the compound fertilizer can be carried out. The materials that need to be granulated are rotated through the cylinder, causing rolling rotation when the cylinder is empty. They then aggregate into balls at a certain humidity and temperature to complete the granulation process.

The working principle of the new organic fertilizer granulation equipment is: the main electric motor drives the belt and pulley, which are transmitted to the driving shaft through a reducer. The gear installed on the driving shaft is matched with the large gear ring fixed on the body and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles and then flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, large-scale production can be achieved.

Organic fertilizer granulator processing fertilizer is widely used in aquaculture farms

China’s organic fertilizer equipment started late, so there is a big gap compared with the level of foreign organic fertilizer equipment. However, in recent years, with the rapid development of organic fertilizer granulator, the current organic fertilizer granulator has now steadily occupied the domestic market, going abroad, selling packaging machines to foreign countries will be a new market. Organic fertilizer granulator has always been successful by observing the situation. In the face of such a large market space and many peer manufacturers, we should grasp the good direction and not develop blindly. In recent years, with people’s attention to granulation equipment, it has gradually received widespread attention, and there are countless enterprises invested in the organic fertilizer production line industry, but there are few truly successful ones.

It is not that the time is wrong, but because we belong to the follower type invested in this industry, for the research and development of organic fertilizer granulator, there is no own view and concept, it is blind. Therefore, businesses must learn to observe the situation and seize the opportunity. Huaqiang organic fertilizer granulator has also experienced many years of tests and gradually developed and grew. Of course, this is a large part of the market for organic fertilizer pelletizer needs, and another part of the reason is due to our company itself, in the development of organic fertilizer pelletizer, always put the market in place, and on the basis of foreign equipment to improve, and this is to observe the market for organic fertilizer pelletizer needs and development.

The roller extrusion granulator has the characteristics of low investment, high efficiency, superior performance, convenient use, and green environmental protection. By using the roller dry production process to complete the granulation of compound fertilizer, the material is directly compressed into particles at room temperature. This equipment is a multi element compound fertilizer produced using ammonium carbonate, urea, ammonium chloride, ammonium phosphate, and other basic materials. It has high strength and good slow-release performance, achieving long-term, controlled release, and slow-release effects, and can improve fertilizer efficiency by more than 20%. At the same time, the equipment also solves the problem of insufficient particle strength of Manure produced by domestic rotary drum and disc granulation equipment. In addition, due to the adoption of a new technology of dry powder roller pressing granulation in the equipment, there is no loss of materials and physical properties in production.