Extrusion granulation in organic fertilizer production line is a dry granulation process that uses pressure to agglomerate solid materials. When the solid materials are squeezed, the air between the powder particles is first removed to rearrange the particles to eliminate the gaps between the materials. When the brittle material is squeezed, part of the particles are crushed, and the fine powder fills the gaps between the particles. In this case, if the free chemical bonds on the newly generated surface can not be quickly saturated with atoms or molecules from the surrounding atmosphere, the newly generated surfaces will contact each other and form a strong recombination bond.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable prices. Organic fertilizer production mainly includes organic fertilizer granulator machine, organic fertilizer mixer machine, drying and cooling equipment, etc. The organic fertilizer granulation equipment mainly includes a pair of double roller granulator, rotary drum granulator, organic fertilizer two-in-one granulator machine and so on.

Design of large angle belt conveyor machine.

In npk fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, rotary drum granulator machine are necessary to be equipped in the npk manufacturing process.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

Rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process. However, roller press granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Zhengzhou Huaqiang Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machine solutions and the most favorable fertilizer granulator machine price. Organic fertilizer production line mainly includes organic fertilizer granulation machine, organic fertilizer mixer machine, drying and cooling equipment, etc. The organic fertilizer granulation equipment mainly includes a pair of double roller granulator, rotary drum granulator, organic fertilizer two-in-one granulator machine and so on.

For industrially produced fertilizers the product has the form of granules.

The particle size distribution of the multi-component fertilizers is of elementary importance: only a balanced grain distribution without dust allows modern fertilizer spreaders to reach an optimal throw which can be up to 25 m. For the user this means less effort during application of NPK composite fertilizer.
Organic fertilizer granulator machine in the processing and production of organic fertilizer, a series of equipment will be processed to achieve the final effect. The quantitative feeding device is an important part in the production of organic fertilizer. It mainly deals with the large pieces of straw in production.

Two kinds organic fertilizer granulator machine:

Rotary drum granulator machine is a kind of oragnic fertilizer granulator machine in organic fertilizer production line.
Roller press granulator machine to be used for extrusion granulation method.

Npk fertilizer production line focuses on combining two or more different types of nutrients. These can be technologically advanced systems that use many different ingredients to produce compound fertilizers. The mixing process is the most complex part of creating the fertilizer you will use. These usually include roller granulator, belt conveyor system, distributor, bucket elevator and packaging machine.

With the promotion of consumption, energy saving and consumption reduction, and the improvement of green food demand, organic fertilizer ushers in a greater development opportunity. Then the following fertilizer production line manufacturers, will also usher in a new development and innovation. Organic fertilizer equipment can help improve soil, but we are optimistic about organic fertilizer production machinery for the following reasons:

Characteristics of various types of equipment for a complete set of organic fertilizer production line

1. Speed control feeding belt conveyor

Equipped with a variable frequency speed control system, it can automatically control the material flow according to the set parameters to ensure the continuous and uniform feeding process requirements of the extrusion granulator.

2. Extrusion granulator

(1) The improved special extrusion granulator for organic materials is adopted, with high granulation density, high strength and equal particle size, which can meet the requirements of the new polishing and shaping process for producing organic fertilizer granules, and the starting efficiency is 30% higher than that of the ordinary model.

(2) . The formwork is made of alloy steel material through heat treatment and other advanced processes, with good wear resistance and long service life

(3) The main engine is equipped with an oil cooling circulating system to ensure long-term continuous operation.

3. Particle polishing and shaping machine

(1) This machine is the key equipment in the granulation production line of organic fertilizer with round particles, which can produce pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer.

(2) . The balling rate is 85-95%, the particles are uniform, smooth and round, and the compressive strength is high;

(3) The wide applicability of raw materials has thoroughly solved the key technical problems such as the low amount of organic raw materials added in the traditional granulation process (about 30%) and the need for drying and crushing of raw materials.

4. Drying, cooling and screening machine

(1) The three-in-one composite machine design integrating drying, cooling and screening features unique process, low investment and low energy consumption;

(2) The drying section adopts large air volume and low temperature drying to ensure the survival rate of microorganisms ≥ 90%;

(3) The transition device of hot air, cold air and granular materials is set at the intersection of drying and cooling. Therefore, a set of induced air system can be configured, which can make the materials enter the cooling section smoothly from the drying section, and also make the hot air and cold air enter the dust removal system according to the design path without affecting each other;

(4) The design of the three-in-one composite model of drying, cooling and screening has simplified the process flow, reduced the installed capacity and eliminated the material conveying devices of drying and cooling, cooling and screening because of sharing a set of transmission device;

5. Belt conveyor

It is driven by oil-cooled electric roller, with high reliability, good interchangeability and stable operation.

Remember that high quality equipment lasts longer and doesn’t break as often as cheaper machines. You may need a higher upfront investment, but it will be well worth it on longer term, as your plant will operate smoothly and continuously, without stops and without expensive repairs.

Using automation wherever possible is another effective way of keeping your operating costs down. For instance, a self-propelled compost turner is more economical than other devices, because it doesn’t require anything else than close monitoring. You can use this reasoning for all other machines you’ll have to buy. In addition, try to invest in low energy consumption compost machines. They will save you money month after month, so they may pay for themselves within a fairly short time frame. Put all these on paper and take the smartest busienss decisions to keep your costs at bay.

More and more organic fertilizer is to be used to in the agricultural industry, the organic fertilizer machine is to be designed for producing the organic fertilizer and it is to be used in organic fertilizer production line to make organic fertilizer.

3. To protect ecological environment and make rational use of organic fertilizer resources can resources can maintain a virtuous cycle of materials, reduce the adverse impact of organic waste on the environment, protect the ecological environment, save fertilizer consumption, reduce engery consumption and environmental pollution.

Process flow equipment configuration of 5000t/a organic fertilizer production line

The production process of organic fertilizer granulator is mainly to prepare round organic fertilizer by screening, magnetic separation, granulation and drying of organic waste with water content of about 30% – 35% after fermentation and ripening, adding functional bacteria to produce biological organic fertilizer, adding nitrogen, phosphorus and potassium (total nutrient content is less than 15%) to produce organic and inorganic fertilizer

After magnetic separation and screening of the fermented organic waste, the raw materials with the binder and other ingredients to be compatible shall be metered and batched according to the proportion requirements, and then lifted to the multi-dimensional high-efficiency mixer by the bucket elevator for rapid mixing, and the fully mixed materials shall be slipped out into the mixing silo, and then uniformly and continuously fed into the extrusion granulator by the disc feeder to form columnar particles; The cylindrical particles are polished and shaped into spherical particles by the round particle polishing and shaping machine, and sent to the drying, cooling and screening machine (three-in-one model) by the belt conveyor. The particles are dried at low temperature and large air volume (≤ 65 ℃) in the front section of the drying and cooling screening machine, and then enter the cooling section for air cooling. The fully cooled materials enter the screen installed at the end of the cylinder, and the screened finished particles are transported to the finished product silo by the elevator, It is measured by the packaging system, packaged and warehoused; The screened large particles are crushed and then returned to the mixed granulation system; The screened small particles (basically without powder) can be made into small packages and sold directly.

Composting is a cost-effective way to deal with the massive demand for fertilizers. The advantage of composting is you get organic fertilizers free from chemicals and other harmful elements. But, purchasing chunks of organic compost fertilizer is not a practical idea. That is why it is best to get a powdered version. This helps farmers to spread the fertilizer thoroughly for a better produce. The question is, what is the best equipment that can help to make powdery organic compost fertilizer? To know the answer, you need to understand the process of making compost fertilizers.

China is a large agricultural country, and the promotion of the application of bio-organic fertilizers is an urgent task. It needs the help of organic fertilizer production equipment. The soil in the land now has long-term application of inorganic fertilizers, which has caused soil compaction and reduced fertility, especially soil acidification. The disadvantages are already very obvious. Good organic fertilizer equipment can help farmers produce more and better bio-organic fertilizer.

As the saying goes, “every flower of a crop depends on fertilizer”. In fact, the fertilizer here is not “fertilizer” but fertilizer (fertilizer is fertilizer, but fertilizer is not necessarily fertilizer). Our ancestors did not use fertilizer and did not have fertilizer. They used organic matter to make various kinds of fertilizer. In the past 40 years, we have abandoned the use of traditional compost and other organic fertilizers in order to increase grain production year by year, and used a large amount of chemical fertilizers. Organic matter such as compost is the food source of soil animals and microorganisms, which leads to the decline of soil carbon content, the lack of organic matter, the imbalance of soil physical structure, the decline of biological diversity, the high availability of nutrients in the soil, the imbalance of mineral elements, and soil hardening. This unsustainable mode of agricultural production has seriously polluted China’s limited land and water resources, and ultimately led to a decline in agricultural production, quality decline, and even frequent food safety problems.

The pig dung is soft in nature and has long stamina, which can be used to fertilize seedlings and strengthen seeds. However, if it is used on crops, it should be used after it is decomposed. The purpose and characteristics of the bio-organic fertilizer composter: the products produced by this machine are made from fresh chicken and pig manure, and do not contain any chemical components. However, the digestion ability of chicken and pig is poor, and only 25% of the nutrient components can be consumed, while the other 75% of the nutrient components in the feed are discharged with the manure, so that the dry products contain nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components. Chicken manure dryer has not only created economic benefits for enterprises, but also made great contributions to human engineering.

We should all know that the organic fertilizer production line is specialized in producing organic fertilizer. Because it is specialized in the treatment of livestock and poultry manure, it effectively reduces the pollution of livestock and poultry manure to the environment, thus achieving the goal. Moreover, the organic fertilizer produced by the organic fertilizer equipment can effectively regulate the soil, improve the quality and solve the problem of soil hardening. Through the organic fertilizer production line equipment, dung can be utilized as resources, which can not only reduce environmental pollution, but also improve the biological safety level of breeding enterprises, reduce the prevalence of livestock and poultry, and produce organic fertilizer, which can improve the quality and safety of agricultural products, generate clean energy, and achieve environmental protection. Let the rural economy embark on the fast track of “safety, environmental protection and green” development.