bio organic fertilizer production line – Page 6

How to properly maintain the organic fertilizer granulator

Written by fertilizer production line on February 2nd, 2023.

The granulator in the organic fertilizer production line needs maintenance after being used for a period of time. Do you know how to maintain the organic fertilizer processing equipment such as rotary drum granulator? The fertilizer production line needs maintenance, otherwise it may damage the machine if it is used for too long. Organic fertilizer equipment manufacturers will tell you how to maintain it.

Do a good job in the commissioning and commissioning of new engine and overhaul engine. According to the manufacturer’s technical requirements and commissioning specifications, the mill runs well. Through the test and adjustment, the smooth and hard bearing surface and suitable fit clearance are obtained, which provides a good foundation condition for the load. Service life of bearings and supporting parts. After debugging, necessary technical maintenance should be carried out according to the technical status of the machine.

Use qualified oil and water. The fuel and lubricating oil used in tractors and engines must meet the specified quality standards, and the appropriate oil brand should be selected according to the season, region and engine speed range. Soft water with low calcium and magnesium content should be used as cooling water. A simple way to soften hard water is to boil and precipitate. In general production practice, the scale in the cooling system of organic fertilizer processing equipment must be cleaned every 1000 hours to improve the heat dissipation performance of the engine.

Make sure the cylinder and oil pressure are normal. The normal water temperature should be between 80 and 90%. Because of the low water temperature, it is difficult to start, the fuel can not be completely burned, the engine power is reduced and the carbon deposition is increased.

If the water temperature is too high, some parts are easy to expand and deform, and even the cylinder liner and piston are stuck and the bearing bush is burnt out, which makes the lubricating oil thinner, the bearing film strength is low, the wear is fast, and the ventilation and redness of fresh air may be reduced

Low oil pressure means insufficient oil supply, unreliable lubrication, accelerated wear and even tile burning accidents. If the water temperature and oil pressure of organic fertilizer equipment are abnormal, they should be eliminated timely according to relevant reasons.

Correct operation. In order to operate the fertilizer granulator correctly, do not overload or overspeed for a long time, and ensure stable operation and slow rotation at low speed.

The chicken farm can build an organic fertilizer production line to increase income

Written by fertilizer production line on February 2nd, 2023.

hicken dung can be used as organic fertilizer in three ways: directly as organic fertilizer after drying, or as raw material for organic-inorganic compound fertilizer production. It can be fermented by compost, or it can be fermented by biogas and then mixed with other organic materials for compost fermentation, and then directly used as organic fertilizer or as raw materials for other organic fertilizers.

The chicken manureorganic fertilizer equipmentdoes not contain any chemical components. Due to the poor digestion ability of the chicken, only 25% of the nutrient components can be consumed, while the other 75% of the nutrient components in the feed are discharged with the manure, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acid, protein and other components.
The main substance in chicken manure is organic matter, which increases the content of organic matter in soil. Organic matter can improve soil physical, chemical and biological properties, ripen the soil, and improve soil fertility. The proverbs of “the ground depends on dung, and the seedlings depend on dung” in rural areas of China, to a large extent, reflect the role of chicken manure in improving soil.
Chicken manure not only increases many organic colloids, but also decomposes and converts many organic substances into organic colloids through the action of microorganisms, which greatly increases the adsorption surface of the soil, and produces a lot of sticky substances, making the soil particles cemented into stable aggregate structure, improving the performance of soil water conservation, fertilizer conservation and air permeability, as well as the ability to regulate soil temperature.
Chicken manure can also make the microorganisms in the soil multiply, especially many beneficial microorganisms, such as nitrogen-fixing bacteria, ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. There are various active enzymes secreted by the digestive tract of animals and various enzymes produced by microorganisms in chicken dung. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved.

The reason that many organisations will build a complete organic production plant is caused by the sheer number of manure that they could collect in the animals on their own property. You can find farms who have hundreds and hundreds of chickens, and similar amounts of cows, all of which are producing waste materials daily. Rather than letting this simply enter in the ground through natural decomposition and percolation processes, you are able to collect it, process it, and store it for future use. This is certainly all done inside of that plant that will possess the machinery necessary to do these kinds of conversions.

Several methods of processing fertilizer in chicken manure organic fertilizer production line

Written by fertilizer production line on February 2nd, 2023.

Chicken manure should be treated by organic fertilizer production line before use, in order to better play the role of nutrition. There are many ways to treat chicken manure. Here are several ways to treat chicken manure organic fertilizer.

Treatment of chicken manure

1.Use a dryer to dry chicken manure.

2. In traditional fermentation (open air), it usually takes 1-3 months to reach maturity. The odor around it is bad, and there are a lot of mosquitoes and flies breeding around it. The environmental pollution is very serious.

3. Fertilizer production lines make organic fertilizer or feed. Using professional organic fertilizer equipment to treat chicken manure, adding specific microbial flora during fermentation can effectively promote the degradation of organic matter, accelerate the rate of chicken manure decomposition, and help to eliminate odorous substances and reduce environmental pollution.

Benefits of chicken manure treatment in organic fertilizer production line

We have many years of experience in manufacturing organic fertilizer production line, producing rotary drum granulator, disc granulator machine, flat die pelleting machine, organic fertilizer granulator, etc. Bacteria, filamentous fungi, yeasts and actinomycetes play a key role in the microbial agents for chicken manure fermentation, including cellulose decomposing bacteria, protein decomposing bacteria, yeasts, photosynthetic bacteria, lactic acid bacteria, Deodorizing Bacteria and other beneficial microorganisms. The metabolites produced in the growth of these bacterial communities are used for each other. In the process of composting and fermentation of chicken manure, the complex and stable micro ecosystem composed of microbial flora and chicken manure can quickly make chicken manure fermented into fertilizer or feed. Using organic fertilizer granulator machine to process the rotten chicken manure again can greatly improve the fertilizer efficiency.

Using organic fertilizer production line to process chicken manure organic fertilizer

Written by fertilizer production line on February 2nd, 2023.

As the saying goes, “fat and water do not flow out of the field”. Here, “fat and water” refers to human and livestock fertilizer. Now, the most direct way to turn chicken manure into treasure is to use chicken manure organic fertilizer equipment production line, take fresh chicken manure as raw material, and through a series of processing, produce natural organic chicken manure fertilizer.

Chicken manure is a natural organic fertilizer commonly used by farmers. Its rich organic matter, humus, and various elements required for the growth of fruit crops are widely used in fruit and vegetable cultivation. Composition analysis of chicken manure organic fertilizer: chicken manure contains 14.5% organic matter, 0.30~0.45% nitrogen, 0.15~0.25% phosphorus and 0.10~0.15% potassium. It is a valuable resource that can be used as a source of soil fertilizer by the planting industry. The organic matter and nutrient content of chicken manure is good among all kinds of livestock, with fine texture, more water content, slow decomposition and low calorific value. It is a slow-acting fertilizer.

The production line of chicken manure organic fertilizer equipment needs fermenting and tipping machine, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. The production line of chicken manure organic fertilizer equipment is used to produce organic fertilizer with compact structure and advanced technology. Livestock and poultry manure is treated with harmless living bacteria preparation, and bio-fermentation is carried out under the action of a variety of beneficial microorganisms. After the organic matter is fully decomposed, nutrients are released. The resulting bio-heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resource and industrialization, and low energy consumption, The product quality is stable.

How to make npk compound fertilizer? There are quite a few different components that must all work together to produce the NPK fertilizer that you will need for your business. There will be a series of conveyor belts that will take the materials to each location. There will also be a distributor, granulator machine, and the rotary drum dryer. The bucket elevator is what will bring everything together, plus there will be a crushing machine. The packing machine, stock bin, and the fertiliser mixer will all be connected to produce this fertilizer on a continuous basis.

Advantages of chicken manure in composting and fermenting fertilizer using organic fertilizer production line

Written by fertilizer production line on February 2nd, 2023.

1. Start fermentation quickly. Generally in summer, the composting time for chicken manure compost treated by a professional compost turning machine to reach the harmless index is about 20 days, and it usually takes about 60 days for natural fermentation to reach this index. Mainly because of the growth and reproduction of microorganisms, the materials in the materials are fermented and degraded, shortening the time for compost to reach the high temperature stage, and prolonging the high temperature period. In winter, because the temperature is too low, it is difficult to start fermentation. You can add starter microorganisms to the chicken manure to quickly start the chicken manure fermentation.

2. Eliminate pathogenic microorganisms. In the process of adding microbial agents to treat chicken manure with an organic fertilizer turning machine, the compost temperature can reach 65℃~70℃ or even higher. The high temperature not only makes the chicken manure and other materials decompose quickly, but more importantly, it can effectively kill Inactivate pathogenic microorganisms or viruses, among which the stack temperature of 50℃~70℃, lasts for 6~7 days, to the eggs and pathogenic bacteria. It can achieve a very good lethal effect, such as avian influenza virus, which can be killed in a few minutes at a high temperature of 60℃~70℃.

3. Remove odor. Chicken manure composting fermentation can effectively remove malodorous gas. This is mainly because microorganisms can decompose non-nitrogen and sulfur-free organic substances such as phenol, carboxylic acid, formaldehyde, etc. into CO2 and H20; ammoniated nitrogen-containing organic substances into NH3, which can be oxidized by nitrosating bacteria to NO2- , And then further oxidized to N03- by nitrifying bacteria; sulfur-containing malodorous substances are decomposed by microorganisms to release H2S, and are oxidized by sulfur oxidizing bacteria to sulfuric acid, so that pollutants can be removed.

4.Increase fertilizer efficiency. Microorganisms can decompose starch, lipids, hemicellulose, protein and other easily decomposed substances in chicken manure, as well as some cellulose and a small amount of lignin. Some of them are converted into water-soluble carbon and nitrogen compounds. At the same time, some carbon and nitrogen sources used by microorganisms are gradually decomposed and released with the death of microorganisms. Therefore, it can increase the content of water-soluble carbon and nitrogen in feces. Compared with the natural fermentation of chicken manure, the various enzymes produced during composting can catalyze the rapid transformation of organic matter into humic state, and the treated compost can synthesize more humic carbon and nitrogen in the same time. The compost after fermentation can be used as raw material, mixed with other NPK fertilizers, and processed by rotary drum granulator.

5.Improve crop safety. Uric acid and NH4 + – n are the main substances that affect the normal growth of crops in chicken manure. Chicken manure composting can promote the transformation of nitrogen in compost to protein nitrogen and NH3 + – N, reduce the accumulation of NH4 + – N, and quickly eliminate or reduce the substances that cause crop growth obstacles.

6.It can be made into roughage for other animals. Crude protein accounts for 31% – 33% of the dry matter of chicken manure, and more than half of them are non protein nitrogen such as uric acid, urea, creatine and ammonia, and the crude fiber contained in chicken manure and a large amount of crude fiber in bedding grass. Therefore, chicken manure is a good feed for raising livestock, poultry and fish. However, raw chicken manure contains parasitic eggs and some toxic substances and bacteria, which can not be directly fed with raw chicken manure. Microbial agents must be added to chicken manure for high temperature fermentation treatment, so that it can be processed into non-toxic and nutritious feed by fertilizer granulator.

Small organic fertilizer production line for treatment of livestock manure

Written by fertilizer production line on January 30th, 2023.

Small-scale organic fertilizer production line is mainly used for livestock manure organic fertilizer processing production line project. It is characterized by low overall investment price, low cost and low technical requirements, which is suitable for large-scale planting and breeding enterprises and small fertilizer plants.

Finally, according to the desired form of organic fertilizer, it can be divided into powder organic fertilizer and granular organic fertilizer. Different forms of fertilizer require different production line equipment. Because the configuration, specification and required equipment of organic fertilizer production line are different, the price will also affect the quotation.

The production of powdery organic fertilizer is based on the fine crushing treatment after the fermentation of organic fertilizer. The required equipment: fermentation tipper, forklift silo, semi-wet material crusher, drum screening machine, automatic packaging scale. The price of the smallest powdered organic fertilizer production equipment is about 100000 yuan.

At present, the production process of granular organic fertilizer is the most complex, and it is also based on the continuous fermentation process and the wages of powdered organic fertilizer. Therefore, the equipment required is also relatively comprehensive, including fermentation tipper, forklift silo, semi-wet material crusher, horizontal mixer, stirrer granulator, rotary dryer, rotary cooler, drum screening machine, coating machine, and automatic packaging machine. Dynamic batching scale is also required in case of special process requirements. The price of the complete set of equipment with the minimum specification is about 200000 yuan.

In terms of production scale alone, the small-scale organic fertilizer processing plant takes the annual output of 5000 tons to 10000 tons as the standard, which is also the most selected production line scale for investors who are new to the industry. The complete set of equipment is composed of many kinds of equipment. Their type selection, specification and quantity directly affect the final price of the production line. That is to say, the price of the production line with the same output is not the same, even very different. Under the same output, the powdery production line is much cheaper than the granular production line, but the corresponding powdery finished organic fertilizer is not as expensive and profitable as the granular organic fertilizer. Finally, it is suggested that you should pay attention to two points: first, raw material procurement; The second is marketing. These two aspects are very important. In short, the same sentence: entrepreneurship is risky, and investment needs to be cautious.

High efficiency and high quality controlled release fertilizer has a broad market space

Written by fertilizer production line on January 30th, 2023.

1. High quality controlled release fertilizer is a special fertilizer for vegetables and fruits.

Vegetables, fruits and other products are high-value agricultural products, in the international market price competitiveness is strong, so vegetables, fruit crops in the special fertilizer demand is larger.

2. Industrial organic fertilizer.

Long term partial application of chemical fertilizer can easily lead to the decline of soil organic matter and the decline of crop quality, such as melon is not sweet, rice is not fragrant, vegetables are tasteless, etc. One of the key measures to improve the quality of agricultural products is to apply more organic fertilizer. The organic fertilizer processed by compost turning machine has high fertilizer efficiency, and has gradually replaced other fertilizers and become the main force of fertilizer industry.

It is expected that the organic and inorganic compound fertilizers in the future will be mainly organic fertilizers (containing more than 70% organic matter). A small amount of inorganic fertilizers will be transported to the places where organic fertilizer resources are concentrated, and granulation will be carried out by rotary drum granulator to adjust the proportion of nitrogen, phosphorus and potassium in organic fertilizer or increase the quick acting nitrogen in organic fertilizer.

3. Efficient controlled release of fertilizer.

In the future, chemical fertilizer will not only develop in the direction of high concentration and high quality, but also in the direction of high utilization rate, energy saving, and multi-functional compound. The main development direction of high-efficiency fertilizers is the production of slow-release and controlled-release fertilizers and fertilizers and foliar fertilizers mixed with nitrification inhibitors or urease inhibitors. The processing of the high-efficiency NPK production line is mainly granulation, which requires roller granulator, drum granulator, organic fertilizer granulator, flat die pellet mill and other equipment.

The dissolution rate and nutrient release rate of high-efficiency and high-quality release fertilizer can be controlled, which can maximize the utilization rate of fertilizer. Due to the extensive use of controlled release fertilizer in developed countries, the utilization rate of chemical fertilizer is more than 60%. Therefore, there is a broad market space for high-efficiency and high-quality controlled release fertilizer.

How much will it cost to set up an organic fertilizer production line in the countryside to process fertilizer?

Written by fertilizer production line on January 30th, 2023.

China is a large agricultural country, with an effective land planting area of more than 3.1 billion mu, and a large demand for fertilizer. With the rapid development of social economy, people’s awareness and requirements for organic and green food are gradually increasing, and the development of organic agriculture and ecological agriculture is also gradually increasing. The application of chemical fertilizer in agricultural production has led to soil hardening and degradation of agricultural product quality, resulting in low crop yield. Therefore, the State encourages the use of organic fertilizer and has issued relevant subsidies and preferential policies, which has promoted the development of the organic fertilizer industry, and also brought good development opportunities and good market prospects to the organic fertilizer industry.

The factories that set up an organic fertilizer equipment production line to process fertilizer in the countryside are generally privately built, so a small organic fertilizer equipment production line with an annual output of about 10000 tons is sufficient to meet the sales demand. The primary focus of the organic fertilizer processing is the purchase of raw materials, and the most simple and small production line of organic fertilizer is raw and auxiliary materials:

Organic main raw materials: livestock manure, domestic sludge, domestic garbage and other solid wastes account for about 50-80% of the formula;
Inorganic main raw materials: urea, ammonium phosphate, superphosphate, calcium carbonate, potassium chloride, potassium sulfate, etc. account for about 10 to 30% of the formula;
Medium and trace element additives account for about 10% of the formula;
The bio-organic compound fertilizer also needs to add biological bacteria powder: 5 ‰ – 10%;
Other raw materials that may be used as required: peat, oil residue, fly ash, etc;
Auxiliary energy: water, electricity and coal.

Purchase organic fertilizer processing raw materials, chicken manure, pig manure, sheep manure, cow manure. These raw materials are not expensive, and the purchase price can be cheaper.

The investment of small organic fertilizer production line is between 80000 yuan and 120000 yuan. The main equipment of the small-scale organic fertilizer equipment production line includes fermentation tipping machine, pulverizer, granulator, screening machine, automatic weighing and packaging machine, etc. This series of small organic fertilizer production line has not only high cost performance, but also high efficiency, good energy saving and simple operation for workers. Equipment for small organic fertilizer production line:

Fermentation tipping machine: ferment the materials in the fermentation process to turn over (flip);
Pulverizer: pulverization of raw materials such as high humidity materials in the production process;
Granulator: granulate the mixed materials; Convenient for sorting and packaging;
Organic fertilizer screening machine: screen and classify the finished fertilizer;
Automatic weighing and packaging machine: quantitative bagging and packaging of finished products.

NPK fertilizer production line uses drum granulator to adjust pH value

Written by fertilizer production line on January 30th, 2023.

In the process of compound fertilizer granulation by rotary drum granulator, the pH of material is a main factor of fertilizer granulation, and also has an important impact on fertilizer efficiency and NPK production line.

PH is an important indicator of whether the material system is suitable. In the granulation system of ammonium phosphate, the pH value of material should be controlled between 6.0 and 6.5. When the material is slightly acidic, the solubility of the material is large, and the reaction is violent. It is easy for particles to bond into balls and produce large particles. If it is slightly alkaline, the ammonia loss is large, the reactivity of the material is poor, and the material divergence is not easy to form granules. During the operation of the rotary drum granulator, the pH value can be adjusted by adding ammonium bicarbonate and calcium magnesium phosphate fertilizer. If the conditions permit, a small amount of gas ammonia and granulation steam can be added into the material layer to neutralize map, and the reaction heat can increase the granulation temperature at the same time.

Fermentation time of compost treatment in organic fertilizer production line

Written by fertilizer production line on January 30th, 2023.

In the process of organic waste treatment in fertilizer production line, fermentation is needed for a certain period of time. Most organic fertilizer products are only composted and fermented for 15-20 days, which can only meet the harmless standard. So how long does it take to ferment to get high quality organic fertilizer?

The fermentation process of high quality organic fertilizer compost generally takes 45-60 days. This is because during the heating stage and high temperature stage of composting, harmful microorganisms such as plant pathogenic bacteria, insect eggs and weed seeds will be killed, but the main role of microorganisms in this process is metabolism and reproduction, and only a small amount of metabolites are produced, and these metabolites are unstable and not easy to be absorbed by plants.

Moreover, in order to make the fermentation of high quality, it is necessary to use the compost turning machine to process the materials. Moreover, it is more convenient to stir fermentation compost with organic fertilizer flipper and save manpower. When turning over and throwing, the materials stay on the pallet for a long time, disperse at high position, fully contact with air, and easy to drop moisture. A removable wear-resistant curved tooth blade is installed on the flip-flop support plate, which has strong crushing ability for materials when taking materials. Moreover, the materials in the trough are transported to a high position of 3m through the chain plate and then continuously dropped downward. The material movement track is long and fully contacted with the air in the process of overturning, which not only improves the oxygen supply time of materials, but also facilitates moisture volatilization, and promotes the rapid completion of aerobic fermentation. It is very suitable for occasions with large processing capacity, humid climate and continuous fermentation.

After the compost passes through the high temperature stage, the microorganisms will humusify the organic matter in the later cooling period, and in this process will produce a large number of metabolites beneficial to plant growth and absorption. So it needs post-corruption. The decomposed humus is used as a raw material to be mixed with other fertilizers, and then high-quality fertilizer products are made through rotary drum granulator.