biofertilizer project – Page 2 – fertilizer production line

How to deal with the caking problem in the organic fertilizer production line

Written by fertilizer production line on December 19th, 2022.

How to solve the problem of organic fertilizer caking has always been a problem for users. The problem of organic fertilizer caking generally occurs in the process of fertilizer processing, storage and transportation. Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. answers this problem in detail to you.

1. Organic fertilizer caking is mainly caused by moisture absorption of micro fertilizer grains, surface dissolution (deliquescence) evaporation and recrystallization. In this process, crystal bridges are formed, resulting in small particles becoming large particles and caking. The caking problem is mainly related to materials (raw materials for fertilizer production), humidity and temperature, small livestock and poultry organic fertilizer production line, external pressure and storage time.

2. The fertilizer production of the organic fertilizer production line is generally non closed production. In the production process, the higher the air humidity is, the easier the fertilizer will absorb moisture and agglomerate. When the weather is dry or the raw materials are dried, the fertilizer is not easy to agglomerate. The higher the room temperature of the extruder granulator is, the easier it is to dissolve. Generally, the raw materials are dissolved in their own crystal water and lead to agglomerate. When the nitrogen temperature is higher, the water evaporates and is not easy to agglomerate.

3. The temperature is generally above 50 ℃, and we usually need to heat to reach this temperature. The greater the external pressure of the fertilizer granulator on the fertilizer, the easier the contact between the crystal and the easier the caking; the smaller the external pressure, the less easy the caking, the longer the placement time of the produced fertilizer, the easier the caking, and the shorter the placement time, the less easy the caking.

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. adheres to the concept of “honest operation, attentive service” to provide you with high-quality products and services, with an annual output of 1-200000 tons. The local resources, market capacity and market coverage should be taken into account in the production of organic fertilizer. The investment scale and product scheme design of organic fertilizer production line need to be formulated according to the actual situation of customers.

Disc granulator effectively improves the granulation rate of npk fertilizer production line

Written by fertilizer production line on December 19th, 2022.

Disc granulation process is simple and relatively cheap. In the organic fertilizer production line, most customers will choose disc granulator. How to improve the pelletizing rate of disc granulator has always been a concern of customers, so how to improve the pelletizing rate of disc granulator? What matters should disc granulator pay attention to when processing organic fertilizer?

Improving the pelletizing rate of disc granulator by fertilizer manufacturer

Control the moisture content of granulating particles
In the production process of fertilizer granulator, how to preliminarily test the particle water quantity? A simple and practical method, hand feeling method: grasp a ball of materials from the disc granulator, and the hand can form a ball. It is appropriate to release it with a touch of a finger. The grain thus made has high yield and is not easy to block the screen surface.

Strictly control the quality of powder fertilizer
According to the formula of organic fertilizer, carefully control the quality of various raw materials.
Iron block, stone larger than 10 mm and wood block larger than 10 mm are strictly prohibited for raw material discharging and feeding. Rice bran and sand can’t have many quality indexes either, which seriously results in low yield.

Key technology of operating disc granulator
Do well in operator’s technical training of disc granulator, improve workers’ technical quality and operation skills.

Select the nozzle of disc granulator and adjust the nozzle
Generally, B-type spherical screw or B1 type rudimentary spiral nozzle is the best choice for disc feeder.
According to hydrodynamics, it has been proved that the larger the pressure is, the smaller the through hole is, and the larger the droplet diffusion surface is. Under the same pressure, the spray hole of the nozzle is small and the droplet density is small; the spray hole is large and the droplet density is large.

A new type of blade in the disc of the reformed disc granulator
Good blade, even and beautiful grain size, blade material must be 16m, blade is divided into front blade and rear blade, there is no gap between the two blades.

The Technology of Producing Organic Manure by Sheep Manure Organic Fertilizer Dumper

Written by fertilizer production line on December 19th, 2022.

Organic fertilizer production process of sheep dung compost turning machine

1. Combine sheep dung with an appropriate amount of straw powder. The amount of mixing depends on the water content of the sheep dung. Generally, fermentation requires a water content of about 60%, that is, the hand is kneaded into a ball, the fingers see water, but no water drips, let go Dissolve as soon as it is dissolved.

2. Then according to the ratio of 3 tons of materials (about 5 tons of fresh materials) to 1 kg of organic fertilizer starter, the starter and corn flour are diluted in a ratio of 1:10 and sprayed into the material pile, mixed and fermented.

3. Add the prepared mixture to the mixer for mixing. The mixing must be even and thorough without leaving any lumps.

4. The agitated ingredients are piled into strips about 3.0 meters wide and 1.2-2.0 meters high (the fermentation effect is better when the length is more than 3 meters). Every 3-5 days, the compost turning machine was used to turn the compost.

5. Composting for 3 days to heat up, 5 days to deodorize, 9 days to loosen, 12 days to become fragrant, 15 days to become fertilizer.

The entire organic fertilizer fermentation process is completed in 7-15 days. The finished organic fertilizer is fluffy, dark brown, slightly wine-scented or earthy, and rich in nutrients. After being processed by a fertilizer granulator, it is used in the nutrient soil for fruits, vegetables, economic crops, seedlings and flowers, and its value is increased several times.

Fertilizer equipment in biofertilizer production

Written by fertilizer production line on December 7th, 2019.

Fertilizer manufacturing technology to be used to produce the organic fertilizer and compound fertilizer granulator.In the biofertilizer manufacturing process,what type fertilizer machines are used to produce the bio organic fertilizer granulator?

The biofertilizer production line is designed for producing the bio organic fertilizer granulator,in the line,it is equipped with different type fertilizer production line,we are mainly equipped with different type fertilizer machines to produce the bioorganic fertilizer granulator.So what type fertilizer machines we can use to produce the bioorganic fertilizer granulator?
In the bio fertilizer manufacturing process,the main equipment are mainly included:
1.Automatic batching system:the automatic batching system is mainly composed of feeding system,weighing device,bin and conveyor belt.And the static batching system has the speed of dynamic batching and the accuracy of ordinary static batching(0.2%).
2.New type organic fertilizer granulator machine:It is designed and manufactured by the new technology of wet continuous pusher granulation.This machine can not only granulate a varity of organic matters,especially for coarse fiber materials which are difficult to be granulated by conventional equipment.What’s more,this type fertilizer granulator machine is always to be used in the organic fertilizer production line to produce the organic fertilizer granulator.
3.Horizontal mixer:this series of horizontal mixer is a new generation of mixing equipment developed by our company,which has high mixing degree and less residue,and it is suitable for mixing organic fertilizer and inorganic fertilizer.

Organic fertilizer production line

4.Roller screen:the machine adopts combined screen,which is easy to maintain and replace.It has simple structure,convenient operation and stable operation.It is an ideal fertilizer equipment in the production of compound fertilizer.
5.Conveyor:it is suitable for coal,metallurgy,mining,chemical industry,building materials,wharf,warehouse,construction site,etc. to transport bulk materials or box bags,especially suitable for using in chemical fertilizer plant,cement plant and other environments requiring manual loading,saving a lot of personnel.
6.Dryer:It has the characteristics of beautiful appearance,simple operation,low engery consumption,long service life,even drying convenient maintenance,etc.It is an advanced compound fertilizer drying equipment.
7.Hot blast furance:The hot blast furance adopts the technology of return water injection to solve the problems of shell bioler,such as tube plate crack,drum at the bottom of the drum,water-cooled wall burst,low thermal efficiency,insufficient output,poor adaptability of coal,etc.
8.Packing scale:the packing scale is mainly composed of automatic quantitative packing scale(composed of storage hopper,feeder,weighing bag hopper,kneading mechanism,computer control,pneumatic executive part,etc.)and optional part(conveyor,seam sewing machine/heat sealing machine)

These series machines are also different type and model,when producing we can choose the different type and model according to the raw materials and the production yield per hour.As the professional fertilizer machine manufacturers,we are not only produce all types of fertilizer equipment,we also designed different type fertilizer production lines to produce the biofertilizer granulator.In the npk fertilizer manufacturing process,it is equipped with different type fertilizer machines to produce the npk,compound fertilizer granulator.

The fuinction of the bio organic fertilizer granulator

Written by fertilizer production line on December 2nd, 2019.

We can produce the bio fertilizer granulator using the fertilizer manufacturing technology,in the fertilizer manufacturing process it is equipped with different type fertilizer equipment to finish the bio fertilizer production.For finishing the biofertilizer production,the fertilizer machine manufacturers designed complete fertilizer production line to finish the biofertilizer production lines.
In the biofertilizer production line,it is equipped with fertilizer granulator machine to finish the fertilizer granulator producation.The bioorganic fertilizer granulator is a new kind of organic fertilizer granulator,the fertilizer manufacturing process smoetimes it has some differences from the organic fertilizer production line.
Why we produce the bioorganic fertilizer granulator?The function of the bio organic fertilizer:
The function of bio organic fertilizer the function of bio organic fertilizer is also due to the different types of microorganisms which can be summarized as follows.
1.Nitrogen fixation,such as nodules and nitrogen fixing bacteria,it can fix nitrogen in the air and provide nitrogen nutriention for growth under suitable environmental conditions.It is estimated that the amount of biological fixed nitrogen in the world can reach 101 million tons per year.
2.Nutrient releasing microorganisms decomposes some substances in soil that are difficult to be absorbed and utilized by crops into effective nutrients that can be absorbed and utilized by crops.For example, silicate bacteria can not only decompose the refractory minerals such as potassium feldspar and mica in the soil,release the fixed potassium,but also promote the insolible phosphorus in the soil to be converted into the form that can be used by crops.
3.The effect of microbial fertilizer on the growth of the soil not only increase the nutrient content of the soil,but also promotes the synthesis of various vitamixs,enzymes and other substances conducive to the growth of growth of crops,stimulates the growth of crop,and help crops absorb nutrients.

biofertilizer production

4.After inoculating some microorganisms in the resistant soil,they propagate in the roots of crops in large numbers,and become the dominant bacteria in the rhizosphere of crops in a period of time,which inhibits or reduces the breeding opportunities of pathogenic microorganisns,and some microorganisms also have resistances to pathogenic microorganisms.Although microbial fertilizer can provide nutrients for crop growth and stimulate and promote crop growth,its role is limited after all.In crop production,organic fertilizer and chemical fertilizer,which it can beproduced in the npk fertilizer manufacturing process,are mainly used to provide nutrients for crop growth.
5.There are many benefical microorganisms in many natural materials,but once these materials are applied to the soil,the microorganisms in them will be eaten by countless microorganisms in the soil.Therefore,it can not survive stably in the soil,and its effect is difficult to show.However,if the benefical bacteria are added to the fermented organic fertilizer,the fermented organic fertilizer itself to expand the culture medium,so as to make a large number of bacteria proliferation.At this time,the microbial organic fertilizer is applied to the soil to form a dominant population in the soil,which can play a good role in the root system of crops.Fermented organic fertilizer has a good effect on microbial activity.
fertilizer equipment

Biofertilizer project industry

Written by fertilizer production line on November 25th, 2019.

The biofertilizer project refers to a kind of fertilizer with both microbial fertilizer and organic fertilizer effects, which is composed of specific functional microorganisms and organic materials mainly from animal and plant residues (such as livestock manure, crop straw, etc.) and through harmless treatment and maturity.

The upstream of bio organic fertilizer products is mainly raw material suppliers, mainly including agricultural waste (such as rice bran, livestock manure, yeast residue, etc.), chemical raw materials (such as urea, potassium sulfate, potassium nitrate, etc.). These industries belong to the fully competitive market with sufficient market supply and little impact on the industry. The downstream industry of bio organic fertilizer industry is agricultural planting, and the development level of planting industry has a greater impact on bio organic fertilizer industry.

Biofertilizer project industry phenomenon

The product quality is uneven and the effect is not stable. From the whole industry, some enterprises still have some problems, such as simple and crude organic fertilizer machine, backward fertilizer production process and low product quality. In particular, in recent years, some newly added fertilizer enterprises generally do not have the ability to produce microbial agents, but to produce fertilizer products by purchasing microbial agents for compounding.

Lack of relevant testing conditions and technical personnel, can not check the quality of the product, can not guarantee the application effect of the product. In addition, as a fertilizer product containing living bacteria, the effect of bio organic fertilizer is limited by application methods and environmental conditions. The effect of bio organic fertilizer product is not very stable, which also affects the further promotion and application of bio organic fertilizer products.

There are many problems in the bio organic fertilizer industry, but it still has made some development. In recent years, the biofertilizer industry has developed rapidly, and its position in the fertilizer industry has been paid more and more attention.

Some knowledge about bio-organic fertilizer

Written by fertilizer production line on November 25th, 2019.

How to make bio organic fertilizer? What raw materials are included in the biofertilizer project? Let us know some relevant knowledge.

bio organic fertilizer production line

(1) There are many raw materials for the production of bio-organic fertilizers, which can be divided into the following categories:
1. Agricultural waste: such as straw, soybean meal, cotton aphid and so on.
2. Livestock and poultry manure: such as chicken manure, cattle and sheep horse dung, rabbit dung;
3. industrial waste: such as distiller’s grains, vinegar grains, cassava residue, sugar residue, furfural residue, etc;
4. the dregs of life: such as kitchen waste, etc.;
5. urban sludge: such as river silt, sewer sludge and so on.

(2) Characteristics of bio-organic fertilizer
Eco-organic fertilizers have complete nutrients and can improve soil and improve soil compaction caused by the use of chemical fertilizers. Improve soil physical and chemical properties, and enhance soil water retention, fertilizer retention, and fertilizer supply. The beneficial microorganisms in the bio-organic fertilizer enter the soil and form a mutual symbiotic relationship with the microorganisms in the soil, inhibit the growth of harmful bacteria and transform them into beneficial bacteria, interact and promote each other, and play a synergistic role of the group.

(3) Organic fertilizer raw materials are common
China has a vast territory, a large population, and abundant organic fertilizer resources. It can be said that there are agriculture, animal husbandry, and where there are organic fertilizer raw materials. Bio-organic fertilizer, as a natural green fertilizer, will serve the vast agricultural production.

Equipment features: The produced particles are spherical by using fertilizer granulator machine, the organic content can be as high as 100% to achieve pure organic granulation. The organic particles can be inlaid with each other under a certain force, and no binder is needed for granulation. The particles are solid and can be sieved after granulation to reduce the boring energy consumption. The organic matter after fermentation does not need to be boring, and the moisture content of the raw material can be 20-40%.

(4) Advantages of bio-organic fertilizer
1. There is a kind of organisms and enzymes in organic fertilizer granulation, which can enhance the biological and enzymatic activities of the soil, increase the nutrient content of the soil, and improve the PH of the soil, so that the soil can be suitable for various agricultural growth.
2. The organic fertilizer produced by the organic fertilizer granulator is highly nutritious. If it is put on average, at least 100 days without adding other fertilizers, this effect cannot be replaced by any fertilizer.
3. The organic fertilizer granulator can add anti-pest and disease drugs during production to increase disease and pest damage.
4. The organic fertilizer granulator produces organic fertilizer nutrients, and in addition to the three nutrients of nitrogen, phosphorus and potassium, there are rich calcium, magnesium and silicon, etc., which modify the soil composition and is conducive to crop growth.

Other article about bio fertilizer production,pls see:Bio-organic fertilizer production line

Bio-organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

The development of the industrial age has made great contributions to agriculture in fertilizers, especially organic fertilizers, which are produced. Now the production of bio-organic fertilizers has been mechanized, scaled and integrated, and can provide perfect fertilizer production system, let’s go into the process of biofertilizer project.

bio organic fertilizer production line

The production of bio-organic fertilizer should be determined according to the functional special effects of organic fertilizer. Then the workers first pulverize various raw materials into a certain fineness of organic materials, and mix them according to the formula in the mixer. In this process, a key step is a proportional addition of a kind of “bio-fermenting agent”, which is mixed into the fermentation tank. Because of the deep-cell aerobic fermentation, the floor space is small, the fermentation process does not require labor, and the fermentation cost is greatly saved. Because of the mechanized production, so the fermentation is uniform, no dead angle, and the product quality of the organic fertilizer is ensured from the process. After one night, the temperature of the input raw materials rose quickly, reaching a maximum of 70 degrees.

At this time, the staff could use the compost turning machine and turn on the air blowing equipment. After the end of the dumping, the end of the pool was fermented. The finished product, the new raw materials can enter the fermentation tank, and then repeat.

After the fermentation of the raw material is finished, the following operations can be carried out, including pulverizing the large-sized fertilizer therein, and then uniformly stirring, and then granulating the fertilizer granules by using a fertilizer granulator machine, followed by drying, cooling, sieving and packaging. The final product is put into storage and can be sold at any time.

Understanding the production process of bio-organic fertilizers has a very important role for farmers to purchase fertilizers in the future. Our company produces all kinds of organic fertilizer equipment, and can also help design organic fertilizer production lines. Welcome friends from all walks of life to visit our factory for cooperation.

Application of Double-screws Turning Machine in Organic Fertilizer production line

Written by fertilizer production line on November 21st, 2019.

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

compost turner machine

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.
Double-screws Turning Machine performance characteristics:

Fully stir the doping to make the material meet the granulation demand quickly.
Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.

5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipments in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line and biofertilizer project